This application claims the benefit of Korean Patent Application No. 10-2009-0125037, filed on Dec. 15, 2009, in the Korean Intellectual Property Office, the disclosure of which is incorporated herein in its entirety by reference.
1. Field
The present general inventive concept relates to an image forming apparatus, and more particularly, to a multi-pass type image forming apparatus.
2. Description of the Related Art
An image forming apparatus transfers an image signal in the form of a visible image on a printing medium, e.g., paper, according to a digital signal inputted from a computer or scanner. The image forming apparatus may be a laser beam printer, which forms an image via an electrostatic latent image. A color laser printer uses yellow Y, magenta M, cyan C, and black K toners and a desired color image is formed by sequentially developing toner images of different colors and superimposing them. In particular, to obtain a desired color, while a particular color toner is being used by a developing device, different color toners should not be used by other developing devices.
One or more embodiments of the present general inventive concept provide an image forming apparatus but the present general inventive concept may be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein.
According to an aspect, there is provided an image forming apparatus including: a plurality of developing devices for developing toners of different colors on an image carrier; a power supply for supplying the plurality of developing devices with a first voltage to develop the toners on the image carrier; a switching unit for connecting the power supply to one of the plurality of developing devices; and a voltage divider for supplying some of the other developing devices that are not connected to the power supply with a second voltage for preventing toner development and supplying any other remaining developing device with a third voltage, an absolute value of which is less than an absolute value of the second voltage.
According to another aspect, there is provided a multi-pass type image forming apparatus including a plurality of fixed developing devices performing development, the multi-pass type image forming apparatus further including: a power supply for supplying one of the plurality of developing devices with a first voltage to develop toners on an image carrier; and a voltage divider for supplying some of the developing devices which are not connected to the power supply with a second voltage for preventing toner development and supplying any other remaining developing device which is not connected to the power supply with a third voltage, an absolute value of which is smaller than an absolute value of the second voltage.
The above and other features and advantages of the present general inventive concept will become more apparent by describing in detail exemplary embodiments thereof with reference to the attached drawings in which:
The present general inventive concept will now be described more fully with reference to the accompanying drawings, in which exemplary embodiments of the present general inventive concept are shown.
A printing process of the image forming apparatus 1 will now be described.
The image forming apparatus 1, which may be a laser beam printer, forms an electrostatic latent image by irradiating a laser beam onto the image carrier 10 from the LSU 30 according to an image signal. Thereafter, the electrostatic latent image is transferred to a printing medium by sequentially developing the electrostatic latent image with toners from the respective developing devices 41, 42, 43, and 44 and transferring the developed toner images to the ITB 50 through the first TR 60 and the second TR 70. Thereafter, the fusing roller 80 fuses the toner images transferred onto the printing medium to form a final image. The cleaning unit 25 removes remaining toner after printing is completed.
In more detail, when printing starts, the charge roller 20 charges a surface of the image carrier 10 with a negative (−) polarity. The LSU 30 irradiates a laser beam onto the surface of the image carrier 10 charged with the negative (−) polarity to form an electrostatic latent image. At this time, the electrostatic latent image irradiated by the laser beam has a positive (+) polarity and the remaining portion of the image carrier 10 has the negative (−) polarity. Thereafter, the electrostatic latent image is sequentially developed with toners from the respective developing devices 41, 42, 43, and 44 having the negative (−) polarity, so that toners having the negative (−) polarity are adhered to the electrostatic latent image having the positive (+) polarity on the image carrier 10.
The electrostatic latent image on which toners are adhered is first transferred to the ITB 50 by the first transfer roller 60 and is secondly transferred to the printing medium while the printing medium passes between the ITB 50 and the second transfer roller 70. The second transfer roller 70 has the positive (+) polarity so as to transfer toners having the negative (−) polarity while the printing medium is being transferred. Although it has been described that the toners of the developing devices 41, 42, 43, and 44 have the negative (−) polarity, the present general inventive concept is not limited thereto and toners having positive (+) polarity may be used.
A color laser printer may print multi-color images using a single pass-type method or a multi-pass type method. In the single-pass type method, all colors are printed at the same time by using several image carriers and developing devices corresponding to the image carriers. In the multi-pass type method, one image carrier and several developing devices are used, and toner development is repeated several times for each color in order to overlap the colors. Therefore, the image forming apparatus 1 having the developing devices 41, 42, 43, and 44 uses the multi-pass type method, and the image carrier 10 and the ITB 50 are respectively rotated four times to print a color image corresponding to one page.
Developing devices are generally classified into moving developing devices that move toward an image carrier to perform toner development, and fixed developing devices that are separated from an image carrier by a predetermined gap to sequentially perform toner development. The developing devices 41, 42, 43, and 44 in the image forming apparatus 1 of the present embodiment are fixed developing devices. A gap ring 46 is placed over each of the developing devices 41, 42, 43, and 44 to fix them and form a predetermined gap with respect to the image carrier 10. However, it will be understood by one of ordinary skill in the art that the present embodiment may be applied to moving developing devices, too.
As illustrated in
The power supply 47 sequentially applies a high voltage to the developing devices 41, 42, 43, and 44 one by one, so that the toners of the developing devices 41, 42, 43, and 44 are sequentially developed on the image carrier 10. In general, the high voltage supplied to the developing devices 41, 42, 43, and 44 has a negative (−) polarity, and thus, the toners in the developing device 41, 42, 43, 44 have the negative (−) polarity.
Although not shown in
The moving directions of toners are determined according to the polarity of the high voltage supplied from the power supply 47. In more detail, when the high voltage is supplied, the moving directions of toners are determined according to a developing vector. The developing vector is a vector obtained by subtracting a potential of the surface of the image carrier 10 from a DC component of a developing bias voltage. That is, in the case of using a toner having negative (−) polarity, when the developing vector is negative, the toners of the developing devices 41, 42, 43, and 44 move to a portion of the image carrier 10 having positive (+) polarity, and when the developing vector is positive, the toners of the developing devices 41, 42, 43, and 44 do not move.
If the toner polarity changes to positive, the toner moves in an opposite direction to the previous direction. Hereinafter, although a case where the polarity of toner is negative will be described exemplarily, a case where the polarity of toner is positive will be also easily understood by one of ordinary skill in the art.
When the switching unit 48 is switched on, only one of the developing devices 41, 42, 43, and 44 is connected to the power supply 47.
In more detail, the respective developing devices 41, 42, 43, and 44 are sequentially connected to the power supply 47 by an operation of solenoid switches included in the switching unit 48. Since the image forming apparatus 1 of the present embodiment employs a multi-pass type method, the respective solenoid switches are switched on or off according to a control signal of a switching controller (not shown). Thus, the developing devices 41, 42, 43, and 44 are sequentially connected to the power supply 47.
According to the present embodiment, when the switching unit 48 is in operation, the Y developing device 41 is first connected to the power supply 47, and then, the M developing device 42, the C developing device 43 and the K developing device 44 are sequentially connected to the power supply 47. That is, in the image forming apparatus 1 of the present embodiment, toner development is performed in the order from the Y developing device 41 fixed at the uppermost place to the K developing device 44 fixed at the lowermost place but the toner development order may be changed.
The voltage divider 49 applies a DC voltage to some of three developing devices that are not connected to the power supply 47 from among the developing devices 41, 42, 43, and 44, in order to prevent toner development thereof, and applies a voltage less than the absolute value of the DC voltage to any other remaining developing device not connected to the power supply 47 in order to prevent toner development thereof. Herein, the voltage less than the absolute value of the DC voltage may be a ground voltage, or may be a voltage that is smaller than the absolute value of the DC voltage and that has the same polarity as the DC voltage. The any other remaining developing device may be the K developing device 44. The high voltage and the DC voltage have the same polarity.
In more detail, a relationship of voltages applied to the respective developing devices 41, 42, 43, and 44 may be expressed as in the following equation below:
Vac+dc>Vdcy,Vdcm,Vdcc>Vdck≧Vground, (1)
where Vac+dc indicates a high voltage applied to any one of the developing devices 41, 42, 43, and 44 that is operating, and Vdcy, Vdcm and Vdcc indicate DC voltages applied when the Y developing device 41, the M developing device 42 and the C developing device 43 are not used operating, respectively. Vdck indicates a DC voltage applied when the K developing device 44 is not operating. Referring to Equation (1), the voltage Vdck applied when the K developing device 44 is not operating is smaller than the voltage Vdcy, Vdcm and Vdcc applied when the remaining developing devices 41, 42, and 43 are not operating. The voltage Vdck is equal to or greater than the ground voltage Vground.
The reason why the foregoing voltages are applied is as follows.
When printing one page, only one selected solenoid switch of the switching unit 48 operates, and thus, a high voltage is supplied only to the developing device corresponding to the selected solenoid switch. Accordingly, toners of the remaining developing devices are not developed.
There are two types of cross contamination. In the first type, toners from the developing devices not supplied with a high voltage are transferred to an electrostatic latent image on the image carrier 10. In the second type, toners on the developed image carrier 10 are transferred to the developing device that starts operating.
In more detail, as described above, a high voltage including AC and DC components is supplied from the power supply 47 to a metal shaft of a developing device in which the solenoid switch is connected, so that the toner in the developing device has a strong negative (−) polarity. The toner having a strong negative (−) polarity is adhered to an electrostatic latent image having a positive (+) polarity on the image carrier 10 and the electrostatic latent image is developed with the toner. However, in a conventional color image forming apparatus, to prevent cross contamination by toners of all remaining developing devices in which the solenoid switches are not connected, a DC voltage having a negative (−) polarity is supplied to these developing devices to stabilize the electric potentials of metal shafts of the remaining developing devices. If the electric potentials of these metal shafts are not stabilized, the electric potentials become a floating state and unstable, so that the toners of these developing devices cause cross contamination. Accordingly, if a DC voltage having the negative (−) polarity is supplied to the remaining developing devices that the solenoid switches are not connected, the metal shafts of the remaining developing devices are not in a floating state but are stabilized while having a DC voltage having the negative (−) polarity. That is, since the amount of a developing vector, which is obtained by subtracting an electric potential of the surface of the image carrier 10 having the toner developed by the developing device participating in a previous developing operation from a DC component of a developing bias voltage, is decreased, cross contamination can be prevented.
However, since the electrostatic latent image of the image carrier 10 has the positive (+) polarity and the toners of the remaining developing devices, which have the negative (−) polarity and are stabilized, have a weak negative (−) polarity, some cross contamination occurs. In particular, in the case of cross contamination in which black (K) toner contaminates yellow (Y) toner, a color image desired by a user cannot be printed.
Therefore, unlike the Y, M, and C developing devices 41, 42, and 43, when the K developing device 44 is not supplied the high voltage from the power supply 47, the metal shaft of the K developing device 44 is stabilized by applying thereto not a DC voltage having negative (−) polarity but a ground voltage. This is because if the K developing device 44 is stabilized by a ground voltage, black (K) toner of the K developing device 44 has almost no polarity or has a polarity weaker than the remaining Y, M, and C developing devices 41, 42, 43, so that contamination of the black (K) toner is less than contamination of the electrostatic latent image having the positive (+) polarity on the image carrier 10 or than contamination of the remaining developing devices. That is, occurrence of cross contamination of the black (K) toner of the K developing device 44 decreases.
In the case where the polarity of toner is positive, the DC voltage divided from the voltage divider 49 has the positive (+) polarity, and in the case where the polarity of toner is negative, the DC voltage divided from the voltage divider 49 has the negative (−) polarity.
As described above, among the developing devices 41, 42, 43, and 44 according to the present embodiment, in the case where the K developing device 44 is not connected to the power supply 47 unlike the remaining developing devices 41, 42, and 43, a ground voltage is supplied to K developing device 44. This will be described in more detail with reference to
As described with reference to
A DC voltage VDC2 of the voltage divider 49 is connected to the Y, M, and C developing devices 41, 42 and 43 through a resistance R, and the K developing device 44 is grounded through a resistance R. The reason why the K developing device 44 is grounded has been described above with reference to
Since cross contamination in which black (K) toner contaminates yellow (Y) toner has a fatal influence on an image, a color image desired by a user cannot be printed. To prevent cross contamination in a conventional image forming apparatus, a DC voltage of −200 V is applied to all of the remaining developing devices which are not connected to the power supply 47 to stabilize them, and thus minimize toner contamination. However, in the case of the conventional image forming apparatus, some toners including black toner may be transferred to the image carrier, thereby contaminating the electrostatic latent image of the image carrier.
However, in the image forming apparatus 1 according to the present embodiment, the electric potential of the K developing device 44 is maintained at a low level by connecting the K developing device 44 to ground, unlike the remaining developing devices.
For example, in the case where the Y developing device 41 is connected to the power supply 47, the DC voltage VDC2 is supplied to the M and C developing devices 42 and 43, but a ground voltage is supplied to the K developing device 44 to stabilize the metal shaft of the K developing device 44. Accordingly, a developing electric field of the K developing device 44 is maintained lower than those of the Y, M and C developing devices 41, 42, and 43, the black toner of the K developing device 44 which is not connected to the power supply 47 does not move. When the K developing device 44 does not participate in developing, contamination due to the black toner can be decreased, compared with contamination due to toners of other colors. That is, cross contamination due to the black toner having a fatal influence on image quality can be minimized.
According to the embodiments, in an image forming apparatus employing a multi-pass type method where development is performed by using a plurality of fixed developing devices, when toner of a single color is developed, an image can be prevented from being contaminated due to movement of toners of different colors, so that it is possible to print a high quality image specified by a user.
While the present general inventive concept has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present general inventive concept as defined by the following claims.
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