The present invention is directed to operation of a toilet having multi-phase, high energy flushing operations for optimum bowl cleanliness. In particular, the present invention is directed to a method of operating a flushing system that reliably and predictably removes a maximum load of liquid and solid waste from a toilet bowl and effectively removes stains from a bowl surface thereafter. The present invention method employs a flushing system that accomplishes these functions without clogging of the toilet exhaust pipe and with minimal expenditure of water and energy.
The excessive consumption of potable water remains a dilemma for water agencies, commercial building owners, homeowners, residents and sanitaryware manufacturers. An increasing global population has negatively affected the amount and quality of suitable water. In response to this global dilemma, many local and federal authorities have enacted regulations that reduce the water demand required by toilet flushing operations. In the United States, for instance, government agencies that regulate water usage have gradually reduced the threshold for fresh water use in toilets, from 7 gallons/flush (GPF)(26.5 liters/flush (LPF)) prior to the 1950s to 5.5 GPF (20.8 LPF) by the end of the 1960s to 3.5 GPF (13.3 LPF) in the 1980s. The National Energy Policy Act of 1992 now mandates that toilets sold in the United States can only use 1.6 GPF (6 LPF) (see “Toilets”, www.urbanedge.org/green-housing). Other countries through North and South America, Europe, Asia and Australia have enacted similar restrictions in recognition of global water conservation objectives.
In the sanitary industry, however, a toilet must successfully perform two operations within prescribed legislative limits for water usage. The toilet must not only achieve unimpeded removal of all waste from a toilet bowl, but also effect complete removal of surface markings from the bowl interior. Even with water usage restrictions, consumers expect successful completion of both functions without the need for successive, redundant flushes and/or redundant brushing and scrubbing.
Prior to inception of water restriction regulations, contemporary toilets employed principals of gravity to complete these functions. Such toilets operated essentially by pouring a large amount of water into the bowl and relying upon the inherent low-pressure flow for sufficient operation thereof. The significant reduction of available flush water, however, prompted radical design changes to then-existing toilets designs and impeded the ability to achieve an effective flush. For example, reduction of flush water volume from 3.5 gallons (10 liters) to 1.6 gallons (6.0 liters) in the United States revealed the poor hydraulic design inherent in existing toilets and forced sanitaryware manufacturers to reduce the diameter of the toilet exhaust pipe by up to 1.5″ (3.8 cm). This design modification produced a funnel whereby the toilet aided the siphon function. The reduced exhaust pipe parameter, however, exacerbated clogging and required multiple flushes for complete elimination of waste and surface markings from the bowl interior, thus eliminating any water reduction benefits.
Although the above problems are not applicable to gravity-fed toilets, water restriction regulations also incurred problems in Europe, where such gravity-fed, non-siphoning toilets are configured for installation in floor or wall outlets (thereby ensuring compliance with regional codes). Unlike American designs, such non-siphoning configurations typically have deep bowls, small water spots and enhanced exhaust pipe diameters from about 2.5″ (6.4 cm) to about 3″ (7.6 cm), inclusive, that are not prone to clogging. The small water spot, however, increases the dry surface area of the ceramic bowl that is exposed to soil. This increased surface area inhibits bowl cleanliness and exacerbates the need for consistent manual bowl cleansing.
Sanitaryware manufacturers, learning from their initial mistakes, thereafter made significant progress in toilet design and operation to perform the waste removal and cleaning functions described hereinabove. Most manufacturers employed new features in these designs, namely, a very powerful jet that helped to arrange the siphon at a larger exhaust diameter (in siphoning toilet models typically found in the united States and Asia); and a constant diameter exhaust pipe with almost no restrictions (in siphoning and non-siphoning models). In the United States, for instance, multiple toilet models emerged that incorporated improved hydraulic design, often fed by 3″ (7.6 cm) discharge valves in the toilet tank to create a powerful jet. Such toilets remove a demonstrably larger load within the 1.6 GPF (6 LPF) water limit when compared to their predecessors (see, for example, U.S. Pat. No. 5,123,124 for “Automatic, Self-Cleaning, Water-Saving Toilet System”; U.S. Pat. No. 6,115,853 for “Toilet Bowl”; U.S. Pat. No. 6,332,229 for “Automated Flap and Cup Cleaner Water-Saving Toilet”; and U.S. Pat. No. 6,470,505 for “Water Efficient Toilet”).
A common drawback of conventional gravity-force dynamic toilets is the removal of the majority of water by a strong jet during the flush function. The powerful jets employed thereby use a significant portion of available water for the flush, leaving a minimal amount of water for a rim wash and correspondingly little capability for sufficient cleaning of the bowl interior. Such toilets additionally have problems with consistent excess noise during use and often incur uncomfortable splashing of toilet water. It is therefore desirable to explore other energy sources that exhibit enhanced toilet performance and water conservation benefits.
Line pressure as an energy source provides simple, reliable performance without the need for electricity and without the need for a tank (if direct flow from a 1″ (2.5 cm) line is used). Conversely, line pressure is not immediately available in many markets (and in Europe, legislation exists to prevent the use of line pressure). In addition, line pressure as an energy source requires use of a heavy and expensive water control valve with dependence on inherent line pressure and undesirable noise and water flow characteristics. This type of energy source is not compatible with residential applications where the line is ½″ (1.3 cm).
In the alternative, pressure accumulators are used for toilets to provide sufficient flushing performance without the need for electricity. These toilets require an additional tank and exhibit dependence upon preexisting line pressure. Because the water pressure changes significantly during discharge (producing high water pressure at the initiation of water discharge yet low water pressure at the end of such discharge), the average pressure during the flush cycle is approximately half of the line pressure or the pressure regulator pressure. The need for a pressurized vessel results in excessive noise and water flow control, presenting the consumer with a sub-optimal solution (see “Toilets: Comfortable and Efficient”, Consumer Reports, August 2005).
Both pressure line and pressure accumulator systems simultaneously direct water to a toilet rim and jet simultaneously (using either option still requires optimum distribution of water flow between the jet and the rim, although hydraulic water control devices devised for this purpose remain complicated, expensive, inflexible and incapable of proper water flow distribution.). The pressurized jet pushes out the sump load quickly, and this event is comparatively silent because the energy of the jet is damped by water in the sump. When the sump becomes empty, pressurized water shoots out of the jet into the air, thereby creating a high decibel noise (the noise level in pressure assisted toilets is about 85 dB, slightly louder than the 80 dB noise level of a conventional vacuum cleaner, as compared with a noise level at or about 78 dB for conventional gravity toilets). To prevent such noise, the jet flow must be stopped when the sump is empty. Excessive noise is an important factor in toilet selection, as installation of noisy toilets is limited to public places and not appropriate for private residences or places of relaxation (i.e., hotels, spas, hospitals, residential care facilities, etc.).
In addition, pressurized jets in these systems create splashing of water that has not yet evacuated the bowl. As a consequence, splashing on the rim creates an unhygienic condition and also fails to adequately remove surface markings of waste from the bowl interior.
Flexible electrical controls and electric pumps are an alternative to line pressure for energizing toilets. Despite the fact that toilets with electric pumps have been known for some time (see, for instance, U.S. Pat. Nos. 3,986,216; 3,932,901; 4,185,337 and 5,010,602, the disclosures of which are incorporated by reference herein), few toilets currently on the market have an electric pump. Examples of this type of toilet include one-piece embodiments with a very low tank within which the pump resides and induces flow (see, for example, the product specification for Kohler's “Trocadero” toilet) and a tankless toilet that hides water storage in a shroud beneath the tank (see, for example, the advertisement and product specification for Kohler's “Purist Hatbox” toilet). In the latter example, a pump pushes water into the jet and rim, and electric and water supply lines disposed beneath the toilet support surface enter the toilet from a bottom portion thereof. Such compact construction is aesthetically pleasing and accommodates flushing under a strong pressurized jet action. This example, however, lacks proper timing and distribution control of water between the rim and the jet. The result is a weak bowl wash due to the lack of sufficient water delivery at the rim. In addition, splashes caused by the jet escape the bowl interior, causing likely discomfort to the user. The jet continues to run when the sump is already empty, and excessive noise is prevalent during the flushing action.
Conventional toilet designs still use a significant amount of water to complete a flush cycle, especially in consideration of contemporary water conservation efforts. Applicant of the instant application has addressed the need for powerful, cleansing flushes in 1.6 GPF/6.0 LPF embodiments (see Applicant's U.S. Pat. No. 6,728,975 and Applicant's pending U.S. application Ser. No. 10/231,977, the disclosures of which are incorporated by reference herein). Applicant's disclosures provide a toilet with an exhaust pipe having a diameter of about 2 and ⅜″, thereby obviating most clogging conditions. In the commercial embodiment of Applicant's disclosed toilet, 1.2 gallons (4.5 liters) of water is discharged from the tank in about 0.7 seconds, and a complete flush takes about 3 seconds. This device may be integrated with electronic timers integrated into a control circuit, such timers being more adjustable and cost effective than analog mechanical flow control devices.
Applicants have observed, however, that it is desirable to provide a toilet having an improved flushing system and operating method therefor, such flushing system using an alternative energy means with minimal water consumption and without any detriment to flushing performance. Such a flushing system operating method is desirably employed in a plurality of siphoning and non-siphoning toilet configurations for global applications (desirably using a water volume at about or below 1.6 gallons (6 liters)). Such an operating method should ensure load removal from the sump with minimal flushing noise but with comprehensive bowl cleaning without the need for plungers and/or brushes. The employed flushing system can be readily installed in cooperation with any preexisting water supply line (including ½″ (1.3 cm) diameter residential water supply lines). The desired flushing system configuration will permit compact toilet designs to facilitate installation and maintenance thereof and affordability for a wide range of commercial and residential consumers. By using minimal water amounts to achieve an effective flush and thereby maintain optimal bowl cleanliness, such an operating method desirably reduces consumption of potable water without compromising sanitation.
It is an advantage of the present invention to provide a flushing system operating method wherein a flushing system uses electricity to energize water and precisely control water flow, thereby elevating flushing and cleaning performance over that of conventional gravity force toilets.
It is also an advantage of the present invention to provide a flushing system operating method that precisely times jet flow and rim flow during the flush cycle. Existing electronic flushing systems energize water flow that is suboptimal for waste removal and cleanliness within water conservation limits. To address this drawback, the present invention (and toilets employing the present invention) employs effective flow control elements (i.e., rim diverter means and jet diverter means) to switch water flow from a pump to the rim and/or jet. The present invention further employs an electrical pump that is sufficiently large enough to achieve strong flushing performance within prescribed water use limits yet sufficiently small enough for integration in reasonable overall dimensions. Such pump technology is commercially available and successfully operates within the power supply limit of available electrical outlets.
It is another advantage of the present invention to provide a flushing system operating method wherein the flushing system does not depend upon water line pressure and can be used with water supply lines of any size for both residential and commercial applications.
It is still another advantage of the present invention to provide a flushing system operating method wherein the flushing system is readily employed in toilets having a compact configuration that are readily installed, maintained and transported. The pump used in the flushing system pushes water at high pressure, thereby obviating the need for a storage tank above the toilet bowl. Elimination of the elevated tank provides more valuable space in the bathroom, allowing greater freedom of design (both aesthetic and functional design, including the integration of functional toilet subsystems) for both the toilet and its surrounding environment.
It is further an advantage of the present invention to provide a flushing system operating method that effects enhanced transport of liquid and solid loads using a reduced water volume compared with existing 1.6 gallon (6.0 liter) gravity force toilets. This is accomplished in both siphoning and non-siphoning toilet models.
It is still a further advantage of the present invention to provide a flushing system operating method wherein water flow control is a primary benefit of system operation.
In accordance with these and other advantages, the present invention provides a method of operating a flushing system for efficient waste removal from and cleaning of a toilet bowl. The target toilet bowl has a bowl with a rim disposed at a top bowl extent and a sump defined in a bottom bowl extent that leads to a discharge pipe. The sump has a jet delivery means proximate thereto, and the bowl is in fluid communication with a water storage tank having a first predetermined volume of water stored therein.
In the present inventive method, a flushing system is provided that includes a pumping means for delivering water from a water storage vessel such as a toilet tank to at least one of a rim diverter means and a jet diverter means in fluid communication therewith; a sensor means that detects when the water is at a volume below the first predetermined volume and produces a signal in response thereto; a control means having at least one timer integral therewith for controlling at least one of the pumping means, rim diverter means and jet diverter means in response to the sensor means; a switching means for initiating at least a single flush schedule for removal of water and waste from the bowl upon actuation thereof; and a spray means provided at or adjacent the toilet rim for delivering water to the bowl. The first predetermined water volume is at or less than about 1.6 gallons (6.0 liters). The rim diverter means and the jet diverter means comprise at least one solenoid valve performing both functions, although the present invention is not limited to such valve means for successful performance thereof.
Activation of the switching means initiates the at least one single flush schedule, which includes the steps of initiating operation of the pumping means; opening the jet diverter means for delivery of water to a jet delivery means in fluid communication therewith, subsequently closing the jet diverter means upon draining of water from the sump and simultaneously opening the rim diverter means; and directing water from the rim diverter means to the toilet rim in fluid communication therewith for delivery of water through the spray means. The spray means comprises at least one spray aperture that desirably forms part of a predetermined pattern of spray apertures disposed at or adjacent the toilet rim. In the alternative, the spray means comprises at least one spray nozzle disposed at or adjacent the rim and directing water into the bowl. Either spray means cleanses all waste and markings from the bowl interior and replaces the water in the sump.
In operation, the present invention executes a water flow schedule wherein a strong jet spray means first pushes water and waste out of the sump. Next, the pressurized water is directed precisely into the rim. To achieve enhanced pressure wash of the bowl, spray means are provided to which pressurized water is delivered through a conduit. This cleaning system is located in the rim, such that, when the bowl is empty, sprays from the spray means can reach the bowl walls directly and clean them well. Rim water will therefore not only clean the bowl but will also refill it and restore the water trap. The water therefore has two uses (i.e., washing and replenishment) within one or more cycles during which at or less than 1.6 gallons (6/0 liters) of water is cumulatively consumed.
a) shows an enlarged partial view of a water flow path through a toilet rim portion having a plurality of spray apertures provided therein.
b) shows an enlarged partial view of a water flow path through a toilet rim portion having a plurality of spray nozzles disposed therein.
a) shows a rim water delivery path achieved upon direct securement of a rim water delivery conduit to a rim channel in fluid communication therewith.
b) shows a rim water delivery path achieved upon securement of a rim water delivery conduit to a bifurcated connector.
Referring further to the figures, wherein like numerals identify like elements, a multi-phase high energy flush system 10 is shown in
Referring to
In the present invention, either of a submersed pump (shown in
Pump 12 communicates fluidly with each of a rim diverter means 22 and a jet diverter means 24 via a pump water delivery conduit 25. Each of rim diverter means 22 and jet diverter means 24 is shown herein as a single solenoid valve, however, it is understood that multiple solenoid valves, diverter valves or comparable valve means may be used without departing from the scope of the present invention (for instance, one valve means can effect both rim diversion and jet diversion functions). Incorporation of such valves is dependent on the type and number of toilets being served by system 10 (i.e., a single toilet within a residence or hotel room versus multiple toilets within a public facility). Rim diverter means 22 delivers water to a rim water delivery conduit 26 that establishes fluid communication with a toilet rim (such as rim 104 shown in
An electronic controller 30 having one or more timers integral therewith controls actuation of pump 12 and diverter means 22 and 24. Power to controller 30 (and system 10) is provided by a conventional power supply member 32 that electrically communicates with a standard power supply (fuses 34 limit electrical current as is known in the art). An optional wall may be provided in the tank to separate electronic controller 30, rim diverter means 22 and jet diverter means 24 from the water stored therein (it is understood that electronic controller 30 is desirably provided in a waterproof housing as is known in the art for optimum safety and reliability). Electronic controller 30 is selected from one of a plurality of control devices that are well known to effect timing and communication of relevant information (via sensor detection or equivalent means).
A switching means comprising one ore more activation switches may be provided that correspond to the desired flush cycles. As shown, a single flush activation switch 36 initiates at least one single flush cycle for removal of a liquid or light sold load, and a dual flush activation switch 38 initiates economy and full dual flush cycles for removal of sold waste and heavy sold waste, respectively. The switching means is actuated by contact with an actuatable member (i.e., a trip lever, handle, button or any equivalent thereof) or via touchless means as are well known in the art (including but not limited to, voice recognition, heat sensor, motion sensor, infrared sensor, radio frequency and equivalents thereof)(see US Publication No. 2005/0119764 for a “Suite of Configurable Products Which Can be Configured During Fitting, Configuration Tool and Configuration Process for Such Products”, the entire disclosure of which is incorporated by reference herein).
Diverter means 22 and 24, and electronic controller 30, can be disposed inside the water storage tank (as shown in
Now referring further to the figures, the various toilet embodiments described hereinabove are disclosed in combination with the present invention flushing system.
A sump 150 defined in a bottom bowl extent 102b leads to a trapway or exhaust pipe 152 that delivers water and waste from bowl 102 to an external waste delivery conduit (not shown). To arrange a sufficiently high water exchange rate in bowl 102 during the flush cycle, the amount of water stored in sump 150 is a minimal volume. Sump 150 is therefore deep with a small water spot that does not induce siphoning yet exploits the advantages of a large exhaust pipe (having a typical diameter at or about 6.35 cm (2.5″) to 7.62 cm (3″), inclusive, along the extent thereof). Sump 150 has a jet hole 154 located opposite an outlet from sump 150 into exhaust pipe 152 for enhanced waste removal via a jet delivery means (see
Pump 12 is submersed in tank 114, which tank is disposed outside of wall 80. Pump 12 delivers water through pump water delivery conduit 25 to rim diverter means 22 and jet diverter means 24. During the flush cycle, rim diverter means 22 delivers water through an optional rim wash line 90 that is in fluid communication with rim water delivery conduit 26. Ceramic rim 104 includes an integral channel 104b that insertably accommodates rim wash line 90 thereby. Rim wash line 90 desirably comprises a commercially available and adaptable plastic or metal conduit having an unoccluded lumen therethrough. In the alternative, rim wash line 90 may be integrally molded with an inner surface of rim channel 104b. Although this latter configuration is more difficult to manufacture, it permits improved tolerance under the rim and thereby obviates accumulation of effluents therein.
Pump 12 also delivers water via pump water delivery conduit 25 to jet diverter means 24 during the flush cycle executed by system 10. Jet diverter means 24 subsequently directs water to jet water delivery conduit 28 for delivery to a jet delivery means such as jet fitting 95 disposed in jet hole 154 (see
Jet fitting 95 or an equivalent thereof is desirably incorporated in each of the toilet embodiments described herein.
Timing of water delivery by pump 12 to rim diverter means 22 and jet diverter means 24, and subsequent timing of water delivery by the diverter means to corresponding rim 104 and jet fitting 95 in fluid communication therewith (respectively), is effected by electronic controller 30. The timing of water delivery via rim diverter means 22 and jet diverter means 24 is further described hereinbelow with reference to
In the event of a power loss, toilet 100 can be flushed by conventional flush means such as a manual flush valve means 170 with an overflow tube 172 and a refill control valve 174. Overflow tube 172 prevents flooding in the event that a power loss or surge negatively effects the flush cycle of system 10. The supplemental integration of manual flush means enhances the inherent function of the gravity forced flush-mechanism, thereby permitting toilet function in the absence of electric power. Although manual flush means 170 is shown with an overflow tube and refill valve in combination, there are numerous other gravity forced flush-mechanisms that are well known for use in gravity forced toilets and appropriate for use with the present electronic system.
The present invention benefits all of the aforementioned non-siphoning toilet configurations. The difference between a floor-standing bowl with discharge into the floor and a floor-standing bowl with discharge into the wall is invisible from the outside and typically accommodates the configuration of preexisting drain lines. For the wall-hung model shown in
Now referring to
Toilet 500 has a bowl 502 with a rim 504 integral therewith and a skirt 506 shrouding bowl 502, which shroud is selectively integral with one or both of bowl 502 and rim 504 or alternatively formed as a separate element. A tank 514 is disposed adjacent a top bowl extent 502a so as to establish fluid flow with bowl 502 via rim aperture 504a (tank 514 generally stores about or less than about 1.6 gallons/6.0 liters in compliance with prevailing water consumption regulations). A sump 550 is defined in bowl 502 and has a jet hole 554 defined thereadjacent for delivery of a jet to a trapway or exhaust pipe 552 (the configuration of jet hole 554 is similar to that of jet hole 154 shown in
In all of the aforementioned toilet embodiments, a spray means desirably delivers pressurized water into the bowl for efficient cleaning thereof. Such spray means may comprise at least one aperture 1100 integrally molded into the toilet rim as shown in
In the alternative, one or more nozzles 1200 may be employed as shown in
Proper orientation of spray apertures 1100 and spray nozzles 1200 overcomes the deficiencies of conventional toilets that utilize one or more sprays for flushing and/or cleaning. At the beginning of a flush cycle in such conventional arrangements, rim sprays are actuated when the bowl is still full of water and waste. These sprays are directed into the bowl and create splashes, and they cannot reach the underwater area of the bowl to directly clean waste surface markings. It is therefore advantageous to delay rim action until the moment when the bowl is empty, as realized by the present invention.
In each of the aforementioned embodiments, rim water delivery conduit 26 establishes fluid communication between the rim channel and rim diverter means 22. Referring to
In operation, any of the aforementioned toilet embodiments may be initially connected to an existing water supply line for delivery of water to the tank up to tank water line 18. The sump is also filled with water to create a water seal between the sewer line (not shown) and ambient air (as is well known in the art). At this point, the sump is ready to accept liquid and solid waste. Sensor means 20 detects whether there is enough water in the tank for a sufficient flushing operation, thereby ensuring that pump 12 does not run dry. Sensor 20 may optionally communicate with an indicator light, audible tone or equivalent means to notify the user that the toilet and flushing system are ready for use. Electric power supply member 32 connects system 10 to a readily available electric supply line.
The schedule of the flushing cycle is very important for proper operation of the present invention, as demonstrated by the time schedules shown in
For liquid and/or light solid waste removal, the flushing system of the present invention can effect a single flush schedule via actuation of single flush activation switch 36. Activation of switch 36 initiates operation of pump 12 and opens jet diverter means 24 for delivery of water to jet water delivery conduit 28. Water travels from tank water delivery conduit 16 to pump 12, from pump 12 to pump water delivery conduit 25, from pump water delivery conduit 25 to jet diverter means 24, from jet diverter means 24 to jet water delivery conduit 28 and finally from jet water delivery conduit 28 to a jet delivery means (such as jet fitting 95). A strong jet spray pushes water and load out of the sump to the exhaust pipe for eventual disposal in the drain line. When the sump is empty, electronic controller 30 ceases operation of the jet spray controlled by jet diverter means 24 so as to avoid creation of undesirable splashes and/noise. Pump 12 continues to run, and jet diverter means 24 closes. Simultaneously, rim diverter means 22 opens and directs flow to rim water delivery conduit 26 and the rim channel for terminal delivery through the spray means (such as spray apertures 1100 or spray nozzles 1200) provided in the rim. When the bowl is empty, sprays from the spray means directly contact the interior surface the bowl without contacting the stored water in the sump, thereby ensuring optimum cleanliness. This flush cycle therefore removes initially stored water and any kind of load out from the bowl, cleans the walls of the bowl and refills the bowl to restore the water trap.
For an extended single flush schedule for liquid and/or solid waste removal, the effectiveness of solid waste and/or paper removal is significantly improved if, during the above described economy flush cycle, a small water volume is directed into the rim. In this improvement, an initial, small first spray from the rim pushes down into the sump, thereby removing solid waste and/or paper that can stick to the bowl interior. The subsequent jet flow pushes the collected residue directly into the exhaust pipe. This cycle uses only slightly more water (about 0.8 gallons (0.3 liters)) than the previously described single flush cycle. The timing schedule for the single flush schedule is shown in
For removal of solid waste, the flushing system of the present invention can effect an economy dual flush schedule via actuation of dual flush activation switch 38. Switch 38 can be actuated via manual or touchless means as described above with reference to switch 36. Each dual flush cycle comprises two elementary single flushes shown in
After the first single cycle, some residual waste and paper can remain in the sump. Also, water from the spray means that removes surface markings from the bowl interior may retain undesirable residual waste, creating a potentially unhygienic appearance in the sump water. The second cycle therefore removes the sump refill water that accumulated during the first cycle.
The economy dual flush cycle for removal of solid waste may be modified to a full dual flush cycle for heavy loads by employing slightly more water, yet still remaining within the regulatory limit of 1.6 gallons (6.0 liters). During the first cycle, water is directed first in the rim through spray apertures 1100 or nozzles 1200 to push the load inside the sump and create a vortex thereby. Next, pump 12 is activated to deliver water to a jet delivery means such as jet fitting 95 described hereinabove. Generally rotational motion of water and waste in the bowl is transformed into linear motion in the exhaust pipe. The initial deposit of water from the rim, therefore, optimizes evacuation of heavy loads of solid waste.
It is therefore evident that the above described flush schedules may be modified in accordance with the environmental operating conditions in which system 10 is employed. By consecutively repeating two or three elementary single flushes within a 1.6 gallon (6.0 liter) limit, optimum flushing results are observed.
A prototype toilet was constructed employing the above described concepts in a siphoning toilet of configuration such as toilet 500 shown in
A pump was selected from one of a plurality of commercially available pumps such as pumps sold by Granger having the following parameters: 120V, single phase, 8 A, 60 Hz, 7,000 RPM, ¾″ NPT ports, max pressure 52 psi, max flow 22 GPM. For the electronic timers that control operation of the pump and rim and jet diverter means, the resolution was 0.05 seconds.
The tank water delivery conduit was a braided hose of about ¾″ diameter. The pump water delivery conduit, rim water delivery conduit and jet water delivery conduit all comprised braided hoses of about ½″ diameter. Each of a power supply line and a water supply line were provided in communication with the toilet.
The toilet was tested according to the schedule illustrated in
During this operation, the balance of water consumption is as follows:
Various tests were conducted with this prototype using various loads, including ping-pong balls (to demonstrate siphoning), polypropylene balls, sponges, solid tubes, golf balls and “water wigglers”. The test results from this prototype are shown in comparison with test results from conventional toilet flushing systems, as shown in Table 1 below.
The present invention toilet therefore successfully executes a single flush with 0.66 gallons (2.5 liters) of water and a double flush with 1.3 gallons (5 liters). Similar tests conducted in a non-siphoning style bowl produced similar positive test results. Replacement of the spray nozzles with spray apertures has no discernible negative effect on performance.
It is envisioned that the multi-phase, high energy flushing system of the present invention can be combined with one or more other functions that employ the advantages of electricity for optimum waste removal and bowl cleaning. For instance, an electrically controlled dispenser can add soap, deodorant or cleaning chemicals to flushing water (this may be installed in combination with a visual or audible indicator that alerts the user when the dispenser must be refilled). Also, a deodorizing subsystem may be employed that uses an air fan, an air filter and/or a fragrance dispenser to eliminate odors. Such dispensers and deodorizing subsystems are known in the art (see, for example, U.S. Pat. No. 4,389,738 for “Body Part Cleansing Device”; U.S. Pat. No. 5,457,822 for “Device for Dispensing Disinfectant, Cleaning Agent and/or Scent into a Toilet Bowl”; U.S. Pat. No. 6,467,101 for “Toilet Flushing and Cleaning Device”; and U.S. Pat. No. 6,588,026 for “Method of, and Apparatus for, Introducing a Cleaning Agent and/or Disinfectant into Sanitary Facilities”).
For superior waste removal and cleaning functions, the present invention employs plastic or metal conduits for the transport of pressurized water. In conventional toilet cleaning systems, direct application of pressurized water to a ceramic bowl surface can incur defects in the ceramic structure (and thereby deleteriously affect the structural integrity of the bowl). In addition, the creation of uniformly smooth ceramic channels is quite difficult. Implementation of commercially available and readily adaptable conduits eliminates the extensive design and manufacturing effort associated with integration of smooth ceramic channels during the molding process.
Use of electricity in toilet flushing systems not only requires consideration of the water volume usage restrictions in the toilet operating region, but also the limitation of available power in electrical outlets (15 A at 120V for the United States and 15 A at 220V for Europe). The toilet of the present invention will therefore be readily operated within a residential electrical outlet within prescribed regional limits.
The present invention therefore employs an efficient method of employing a water conservation flushing system in a plurality of toilet embodiments. The present inventive flushing system operating method uses minimal water volumes to achieve an effective flush and simultaneously attain optimal bowl cleanliness. By employing the benefits of electrical components, the present inventive method provide a toilet flushing system that significantly reduces consumption of potable water and preserves enhanced toilet sanitation. Such a system can be integrated into multiple siphoning and non-siphoning toilet embodiments for advantageous employment of the inventive method in a plurality of aesthetic designs.
Various changes to the foregoing described and shown structures are now evident to those skilled in the art. The matter set forth in the foregoing description and accompanying drawings is therefore offered by way of illustration only and not as a limitation. Accordingly, the particularly disclosed scope of the invention is set forth in the following claims.
This application claims the priority of U.S. Provisional Application No. 60/738,643, filed Nov. 21, 2005, and incorporated by reference herein.
Number | Name | Date | Kind |
---|---|---|---|
2066883 | Groeniger | Jan 1937 | A |
3224013 | Tubbs | Dec 1965 | A |
3638244 | Schmid et al. | Feb 1972 | A |
3648297 | MacMillan | Mar 1972 | A |
3932901 | Inui et al. | Jan 1976 | A |
3986216 | Davis et al. | Oct 1976 | A |
4183105 | Womack | Jan 1980 | A |
4185337 | Sargent et al. | Jan 1980 | A |
4389738 | Ando et al. | Jun 1983 | A |
5010602 | Sargent et al. | Apr 1991 | A |
5052060 | Makita et al. | Oct 1991 | A |
5073994 | Sargent et al. | Dec 1991 | A |
5123124 | Brower | Jun 1992 | A |
5133089 | Tsutsui et al. | Jul 1992 | A |
5228146 | Martell | Jul 1993 | A |
5305475 | Jaeckels et al. | Apr 1994 | A |
5457822 | Klammsteiner | Oct 1995 | A |
5502845 | Hayashi et al. | Apr 1996 | A |
5692250 | Oldfelt et al. | Dec 1997 | A |
5715544 | Huffman et al. | Feb 1998 | A |
6000070 | Bonin | Dec 1999 | A |
6115853 | Shibata et al. | Sep 2000 | A |
6279174 | Candusso | Aug 2001 | B1 |
6332229 | O'Malley et al. | Dec 2001 | B1 |
6401270 | Moore | Jun 2002 | B1 |
6467101 | Artola | Oct 2002 | B1 |
6470505 | Boisvert | Oct 2002 | B1 |
6588026 | Meier et al. | Jul 2003 | B2 |
6728975 | Han | May 2004 | B2 |
20030088910 | Hidetaka et al. | May 2003 | A1 |
20040040080 | Prokopenko et al. | Mar 2004 | A1 |
20050119764 | Martin et al. | Jun 2005 | A1 |
Number | Date | Country | |
---|---|---|---|
20070113331 A1 | May 2007 | US |
Number | Date | Country | |
---|---|---|---|
60738643 | Nov 2005 | US |