Multi-point exit devices often provide a relatively high degree of strength due to the multiple latching points of the exit device. During operation, when a closed door is to be displaced to an open position, a push bar of the multi-point exit device is typically depressed so that the top and bottom latch bolts are retracted away from or out of a mating recess, and into or toward the door. The latch bolts are also often maintained in retracted positions as the door is displaced, from the closed position so as to prevent the latch bolts from dragging across an adjacent surface as the door is moved between open and closed positions. For example, by retaining a bottom latch bolt in a retracted position, the bottom latch bolt may not be dragged across the floor as the door is displaced from and subsequently returned to the closed position.
Traditionally, multi-point exit devices utilize hold-open mechanisms to retain both the top and bottom latches in the retracted position until the door is returned to the closed position. Such hold open-mechanisms typically utilize a direct connection, between the top latch and the bottom latch to control when the bottom latch is released from the retracted position. For example, the top latch is often connected to the bottom latch by one or more rods that exert pulling forces on the top and bottom latches to retract the latch bolts from the adjacent recess when the door is to be opened. When the door is displaced from the closed position, the rods may remain in the pulled position so as to assist in holding the latches in the retracted position.
Often, when the door is returned to the closed position, a release mechanism may contact the top latch in a manner that allows a spring to push the top latch back to the extended position, wherein the top latch bolt may again be extended into a locking engagement with the adjacent recess. The release of the top latch from the retracted position also releases one or more of the rods from the pull position, which may result in a spring associated with the bottom latch providing a force to push the bottom latch back to the extended position, as well as assist with displacing one or more of the rods from the pull position.
The connection between the top latch and the bottom latch of such hold-open mechanisms often requires relatively complex linkages. Further, the springs that displace the latches from the retracted positions typically need sufficient size to provide the requisite force needed to not only at least assist in displacing the top and bottom latches and the associated latch bolts to the extended position, but to also displace the relatively heavy rods that exert the pulling force on the top and bottom latches. For example, in at least some applications, the springs may need to be of sufficient size to displace rods that are six feet in length from the pull position. Further, besides increasing the complexity and associated costs of the multi-point exit lock device, such linkages, springs, and rods increase the weight of the door, which may in turn increase the difficulty of operation of the exit device and/or the ability to displace the door between the open and closed positions.
Additionally, the physical size of the components of concealed exit devices and/or the size of the space needed to accommodate operation of the concealed components may require the removal or a relatively large portion of the interior core material of the door. Yet, the removal of such core materials, particularly from doors constructed of materials such as wood, may relatively substantially weaken the strength of the door. Prior attempts to address such weakening of doors due to accommodating concealed components of exit devices, particularly for wood doors, has included securing a metal wrap or bracket to the door to at least attempt to strength the weakened areas of the door. Yet, such metal wraps or brackets add an additional component and increase associated costs of the door. Further, such metal wraps or brackets may not be aesthetically pleasing, particularly when applied to ornate wood doors.
An aspect of the present invention is a center slide assembly for use with an exit device to control the displacement of a latch mechanism. The center slide assembly includes a center slide having a sidewall that generally defines an inner region. The center slide assembly also includes one or more spool assemblies that are configured for displacement along at least a portion of the inner region. The one or more spool assemblies may include a latching pin. The center link assembly further includes a tilting link that is positioned adjacent a front portion of the sidewall of the center slide. The tilting link is configured to be pivotally displaced from an unlocked position to a locked position, and to retain the latching pin of at least one of the one more spool assemblies in a jog of the tilting link when the tilting link is in the locked position.
Another aspect of the present invention is a center slide assembly for use with an exit device to control the displacement of a top latch mechanism and a bottom latch mechanism. The center slide assembly includes a center slide having a sidewall that generally defines an inner region, with the sidewall having a distal end and a proximal end. The center slide assembly also includes an upper spool assembly that is configured for displacement along at least a portion of the inner region from a first position at the distal end of the sidewall to a second position. The upper spool assembly also includes a first latching pin. Further, the center slide assembly includes a lower spool assembly having a second latching pin, the lower spool assembly being configured for displacement along at least a portion of the inner region from a first position at the proximal end of the sidewall to a second position. Additionally, the center slide assembly includes a tilting link that is positioned adjacent a front portion of the sidewall of the center slide, the tilting link being adapted to be pivotally displaced from an unlocked position to a locked position by engagement with the first latching pin as the upper spool assembly is displaced from the first position to the second position. The tilting link is also adapted to retain the second latching pin, in a jog of the tilting link when the tilting link is in the locked position and the lower spool assembly is in the second position.
Additionally, an aspect of the present invention includes a center slide assembly for use with an exit device to control the displacement of a top latch mechanism and a bottom latch mechanism. The center slide assembly includes a center slide having a sidewall that generally defines an inner region. The center slide assembly also includes an upper spool assembly that is configured for displacement along at least a portion of the inner region. The upper spool assembly includes a first latching pin, a first adjustment mechanism, and a first spool, the first adjustment mechanism being configured to adjust a position of the first spool. The center slide assembly further includes a lower spool assembly that is configured for displacement along at least a portion of the inner region. The lower spool assembly has a second latching pin, a second adjustment mechanism, and a second spool. The second adjustment mechanism is configured to adjust a position of the second spool. The center slide assembly also includes a tilting link that is adjacent to a front portion of the sidewall of the center slide. The tilting link is adapted to be pivotally displaced from an unlocked position to a locked position by slideable engagement with the first latching pin. The tilting link is also adapted to retain the second latching pin in a jog of the tilting link when the tilting link is in the locked position.
Other aspects of the present invention will become apparent by consideration of the detailed description and accompanying drawings.
The foregoing summary, as well as the following detailed description of certain embodiments of the present invention, will be better understood when read in conjunction with the appended drawings. For the purpose of illustrating the invention, there is shown in the drawings, certain embodiments. It should be understood, however, that the present invention is not limited to the arrangements and instrumentalities shown in the attached drawings.
Certain terminology is used in the foregoing description for convenience and is not intended to be limiting, Words such as “upper,” “lower,” “top,” and “bottom” designate directions in the drawings to which reference is made. This terminology includes the words specifically noted above, derivatives thereof, and words of similar import. Additionally, the words “a” and “one” are defined as including one or more of the referenced item unless, specifically noted. The phrase “at least one of” followed by a list of two or more items, such as “A, B or C,” means any individual one of A, B C, as well as any combination thereof
At least portions of the exit device 100 may be positioned within an interior region 103 of the door 102 such as, for example, in one or more cavities or channels in, the door 102. For example, referencing
Operable displacement of the push bar 108 may provide forces that are translated by the exit device 100 into motion that is used to adjust the top and bottom latch mechanisms 110, 112 from locked positions to unlocked positions such as, for example, pivotally displacing the latch apparatus 111 of the top latch mechanism 110 from the first locked position to the second unlocked position and/or the retracting the latch bolt 114 of the bottom latch mechanism 112 from the mating adjacent recess 115. Such displacement of components of the top and bottom latch mechanisms 110, 112 may allow the door 102 to be displaced from a closed position to an open position, as well as to other positions there between. According to the illustrated embodiment, operation (such as, operable depressing) of the push bar 108 may provide a pulling force in a first direction such, as, for example, a pulling force generally in a horizontal direction (“H” direction in
According to certain embodiments, the attachment arms 140 may be offset from the front portion 142 of the body portion 136 of the center slide 132. For example, as shown in at least
The inner region 124 of the center slide 132 may be configured to receive the slideable displacement of at least one or more spool assemblies. For example, in the illustrated embodiment, the inner region 124 may be sized for the slideable displacement of the upper and lower spool assemblies 130a, 130b along at least a portion of the inner region 124. Further, the sidewall 138 of the center slide 132 may include one or more guide apertures 160a, 160b that are configured to at least assist in retaining an engagement between the center slide 132 and the upper and lower spool assemblies 130a, 130b, and/or to at least assist guiding the direction of the displacement of the upper and lower spool assemblies 130a, 130b. For example, in the illustrated embodiment, for each spool assembly 130a. 130b, opposing first and second sides 162a, 162b of the sidewall 138 of the center slide 132 may have a first guide aperture 160a and a second guide aperture 160b that are each configured to receive the slideable insertion of a pin 164a, 164b of the adjacent spool assembly 130a, 130b, and which generally assists in guiding the displacement of the spool assemblies 130a, 130b toward and away from each other. The first and second guide apertures 160a, 160b may be placed in a variety of different locations in the center slide 132 so as to accommodate the location of the first and second pins 164a, 164b of the spool assemblies 130a, 130b. For example, in the illustrated embodiments, the first guide aperture 160a may generally extend along a first axis 166a that is arranged generally parallel to, and which may be offset from, a second axis 166b of the second guide aperture 160b.
The housing 170 may include an outer wall 184 that extends around at least a portion of the spool 168. For example, according to certain embodiments, the outer wall 184 may have a front portion 186, a rear portion 188,, the first side portion 178, a second side portion 190, a top portion 192, and a bottom portion 194. The top portion 192 may include an opening or recess 196 that is configured to accommodate the passage of at least a portion of the cable 180 to/from the spool 168. The rear portion 188 of the housing 170 may further include, or be operably connected to, the protrusion 128 that is, engaged by the center case 120 when the spool assembly 130 is displaced during operation of the exit device 100 such as, for example, the push bar 108 is operably depressed.
A variety of different pins or protrusions may be used for the first, second, and latching pins 164a, 164b, 174. For example, according to certain embodiments, the first pin 164a may constitute a portion of the spindle 167 about which the spool 168 rotates. Additionally, according to certain embodiments, the second pin 164b may constitute an extension of the housing 170 or a separate pin that is operably secured to the housing 170 by a fastener 171 such as, for example, secured by a one or more bolts, a molded connection, a press fit, a retaining ring, or a clip, among other fasteners. Additionally, according to certain embodiments, the first and second pins 164a, 164b may extend from opposing first and second side portions 178, 190 of the housing 170 along generally parallel and non-intersecting first and second axes 198a, 198b, respectively, such that the pins 164a, 164b extend into adjacent first and second guide apertures 160a, 160b, respectively, in the opposing portions of the sidewall 138 of the center slide 132. According to certain embodiments, the latching pin 174 may extend away from a front portion 186 of the housing 170. The latching pin 174 may constitute an extension of the housing 170 or nay constitute a separate pin that is operably secured to the housing 170 by a fastener 176 such as, for example, secured by a one or more bolts, a press fit, a molded connection, a retaining ring, or a clip, among other fasteners. Further, according to the illustrated embodiment, the latching pin 174 may extend along a third latching pin axis 200 that is arranged generally perpendicular to, and possibly offset from, the first and second axes 198a, 198b of the first and second pin 164a, 164b.
As shown in at least
Referencing
The driven component 220 is configured for operable engagement with the spool 168 such that the spool 168 rotates with the rotational displacement of the driven component 220. For example, according to the illustrated embodiment, the spool 168 includes the driven component 220, and/or is operably connected to the driven component 220 such as, for example, by a pin, set screw, key, mechanical fastener, adhesive, or weld, among other engagements. Further, the driven component 220 may be rotated by operation of the driver component 218 about a driven axis 230 that is generally aligned with the spindle axis 169. In the illustrated embodiment, the driver component 218 is a worm screw, and the driven component 220 is a worm gear or wheel. According to such an embodiment, the driver axis 222 is arranged generally perpendicular to and offset from the driven axis 230 Further, the driver component 218 may be rotated in opposite directions so as to rotate the driven component 220, and thus the spool 168, in either a first direction or a second direction so as to increase or decrease the length of cable 180 between the spool 168 and the associated latch mechanism 110, 112, and thereby adjust the tension in the cable 180, as discussed in further detail below.
Referencing
The second end 238 of the tilting link 134 includes an aperture 246 having a first portion 248 and a second portion 250, the second portion 250 having a jog 254. According to certain embodiments, the aperture 246 is configured to receive the insertion of the latching pin 174b of the lower spool assembly. According to other embodiments in which the spool assembly 130b includes an inner slide chassis 202, the aperture 246 is configured to receive the insertion of the latching pin 210 of the inner slide chassis 202. As discussed below, the latching pin 174b 210 may be displaced within the aperture 246 as the spool assembly 130b is displaced from a first extended position to a second retracted position, with the latching pin 174b, 210 being retained at least in part in the jog 254 when the tilting link 134 is in the locked position.
The central portion 236 of the tilting link 134 includes an orifice 256 that is configured to receive the pivot post 258 that extends from, or through, the front portion 142 of the sidewall 138 of the center slide 132. Further, the tilting link 134 may be secured to the pivot post 258 in a number of different manners including, for example, through the use of a retaining ring or clip 260 that may operably engage the pivot post 258. The tilting link 134 may be configured to be pivotally displaced about the pivot post 258 such as, for example, pivotally displaced between an unlocked position, as shown in
Additionally, the tilting link 134 may be biased toward the locked position, as shown in
During use, the center slide assembly 122 may be secured to the door 102 and/or the face plate 148 as previously discussed, as well as operably connected to the center case 120. Further, first ends of the upper and lower cables 116, 118 may be operably connected to the spools 168 of the associated upper and lower spool assemblies 130a, 130b. Additionally, a second end, of the upper and lower cables 116, 118 may be operably connected to an associated top or bottom latch mechanism 110, 112. In the illustrated embodiment, the upper and lower cables 116, 118 may be configured to exert a pulling force on the associated top and bottom latch mechanisms 110, 112 that retracts the latch bolt 114 of the bottom latch mechanism 112 from the extended position to the retracted position and pivotally displaces the latch apparatus 111 of the top latch mechanism 110 from the first locked position to the second unlocked position. The upper and, lower cables 116, 118 may be constructed from a variety of different materials including, for example, steel. Additionally, the cables 116, 118 may provide a degree of elasticity greater than that typically attained by steel pull rods.
Referencing
With the center slide assembly 122 operably secured to the door 102, and the upper and lower cables 116, 118 operably connected to the associated spools 168 and latch mechanisms 110, 112, the tension in the upper and lower cables 116, 118 may each be adjusted through operation of the associated adjustment mechanism 172. As previously discussed, according to certain embodiments, the face plate 148 and/or door 102 may include an adjustment aperture 270a that is generally aligned with the engagement end 226 associated with drive shaft 224 for the adjustment mechanism 172 of the upper spool assembly 130a and an adjustment aperture 270b that is generally aligned with the engagement end 226 associated with drive shaft 224 for the adjustment mechanism 172 of the lower spool assembly 130b. In the illustrated embodiment, the tool may be manipulated so as to rotatably displace the drive shaft 224, thereby rotatably displacing the driver component 218. As previously discussed, the driver component 218 and the driven component 220 are engaged in a manner in which rotation of the driven component 220 is translated into rotational displacement of the driven component, thereby rotating the spool 168.
The spool 168 may be rotated so as to increase or decrease the tension of the attached upper or lower cable 116, 118. For example, rotation of the spool 168 in a first direction may increase the amount of cable 116, 118 that is wound around the spool 168, or otherwise decrease the length of the cable 116 that extends between the spool 168 and the latch mechanism 110, 112, and thereby increase the tension on or tautness of the cable 116, 118. Conversely, rotation of the spool 168 in a second direction may reduce the amount of cable 116, 118 that is wound around the spool 168. or otherwise increase the length of the cable 116, 118 that extends between the spool 168 and the latch mechanism 110, 112, and thereby decrease the tension on or tautness of the cable 116, 118. By adjusting the tension on or tautness of the cable 116, 118, the cable 116, 118 may be adjusted so as to provide sufficient force, when the exit device 100 is operated, to operate the latch mechanisms 110, 112 such as, for example, to pivotally displace the latch apparatus 111 or cause the linear displacement of the latch bolt 114 from the extended position to the retracted position. Such a configuration of the center slide assembly 122 ay allow for the adjustment of the tension in the upper cable 16 and/or the lower cable 118.
When the latch mechanisms 110, 112 are in the extended positions, the spool assemblies 130a, 130b may both be in a first extended position along the center slide 132. According to certain embodiments, during operation of the exit device 100, displacement of the push bar 108 may be translated into forces that result in more extensions or fingers 213a, 213b of the center ease 120 engaging the protrusions 128 of the upper and lower spool assemblies 130a, 130b. According to the illustrated embodiment in which the lower spool assembly 130b includes an inner slide chassis 202, rather than exert the force on the protrusion 174b of the lower spool assembly 130b. the center case 120, and particularly a finger 213b of the center case 120, may engage forces against the protrusion 211 of the inner slide chassis 202 as shown, for example, in
Displacement of the fingers 213a, 213b may move the spool assemblies 130a, 130b along the center slide 132 from the first position to a second retracted position, the spool assemblies 130a, 130b being in closer proximity to each other when both are in the second position than when both are in the first position. As the upper and lower spool assemblies 130a, 130b are displaced toward the second positions, the associated first and second pins 164a, 164b slide or are otherwise displaced within the first and second guide apertures 160a, 160b. Further. displacement of the upper spool assembly 130a along the center slide 132 toward the second position may displace the upper cable 116 so that the upper cable 116 provides a pulling force that alters the position of the top latch mechanism 110 from the first locked position to the second unlocked position. Similarly. displacement of the lower spool assembly 130b along the center slide 132 to the second position may displace the lower cable 118 so that the lower cable 18 provides a pulling force that is used to displace, or otherwise allow the displacement of, the latch bolt 114 of the bottom latch mechanism 112 from the extended position to the retracted position.
Additionally, as the upper spool assembly 130a is displaced toward the second position, the latching pin 174a of the upper spool assembly 130a is displaced along the first end 234 of the tilting link 134 and toward the central portion 236 of the tilting link 134. More specifically, the latching pin 174a of the upper spool assembly 130a moves along the outer abutment surface 240 to a position within the inner recess area 242, which may include an engagement with the inner abutment surface 244. Similarly, in the illustrated embodiment, as the lower spool assembly 130b is displaced toward the second position, the latching pin 210 of the inner slide chassis 202 is displaced from the first portion 248 of the aperture 246 of the tilting link 134 to the second portion 250 of the aperture 246. Further, the inner recess area 242 of the tilting link 134 and the second portion 250 of the aperture 246. and more specifically the jog 254 of the aperture 246, are positioned such that as the latching pin 174a of the upper spool assembly 130a is received in the inner recess area 242, or otherwise engages the inner abutment surface 244, the latching pin 210 of the inner slide chassis 202 is positioned within the aperture 246 so as to not interfere with the ability of the biasing element 262 to pivotally displace the tilting link 134 to the locked position. Moreover, as the top and bottom latch mechanisms 110, 112 reach their retracted or unlocked conditions, and the latching pin 174a of the upper spool assembly 130a is received within the inner recess area 242 and/or engages the inner abutment surface 244, the tilting link 134 may be pivotally displaced by the biasing element 262 to the locked position so that the latching pin 210 of the inner slide chassis 202 is received within the jog 254 of the second portion 250 of the aperture 246. With the latching pin 210 of the inner slide chassis 202 positioned within the jog 254, and the tilting link 134 biased in the locked position, the latch bolt 114 of the bottom latch mechanism 112 may be retained in the retracted position.
With the tilting link 134 in the locked position and the top and bottom latch mechanisms 110, 112 in their retracted or unlocked condition, the latch apparatus 111 of the top latch mechanism 110 may be triggered from the second unlocked position to the first locked position by the closing of the door 102. For example, the displacement of the door 102 back to the closed position may result in the release of a trigger mechanism that activates a spring that releases the top latch mechanism 110 and/or the associated latch apparatus 111 back to the first locked position so that, the latch apparatus 111 operably secures the protrusion 113 of the door strike 109 within a retention area of the latch apparatus 111. The displacement of the top latch, mechanism 110 and/or the latch apparatus 111 back to the first locked position may exert a force on the upper cable 116 that pulls the upper spool assembly 130a from the second retracted position and toward the distal end 144 of the sidewall 138 of the center slide 132 as the upper spool assembly 130a is displaced to the first position. As the upper spool assembly 130a is pulled in the general direction of the distal end 144 of the sidewall 138, the latching pin 174a of the upper spool assembly 130a may be released from the inner recess area 242 such that the retaining pin engages the outer abutment surface 240. Further, the latching pin 174a of the upper spool assembly 130a may exert sufficient force against the outer abutment surface 240 to overcome the biasing force of the biasing element 262, and thereby pivotally displace the tilting link 134 about the pivot post 258 from the locked position to the unlocked position. With the, tilting link 134 pivoted to the unlocked position, the latching pin 210 of the inner slide chassis 202 may be released from the jog 254 so that the latching pin 210 may be able to travel toward the first portion 248 of the aperture 246. With the jog 254 displaced so as to not interfere with the ability of latching pin 210 to travel toward the first portion 248 of the aperture 246, a spring and/or gravity may then provide a force sufficient to displace the bottom latch mechanism 112 and/or the associated latch bolt 114 from the retracted position to the extended position. The displacement of the bottom latch mechanism 112 and/or the associated latch bolt 114 back to the extended position may exert a force on the lower cable 118 that pulls the lower spool assembly 130b from the retracted position and toward the proximal end 146 of the sidewall 138 of the center slide 132, and the latching pin 210 may be displaced to the first portion 248 of the aperture 246.
While the foregoing example was discussed in terms of a lower spool assembly 130b having an inner slide chassis 202 that has a latching pin 210 positioned within the aperture 246 of the tilting link 134, according to other embodiments, the center slide assembly 122 may be configured such that the latching pin latching pin 174b of the lower spool assembly 130b is positioned within the aperture 246. Additionally, according to certain embodiments, in addition to, or in lieu of the lower spool assembly 130b having an inner slide chassis 202, the upper spool assembly 130a may be operably connected to an inner slide chassis 202 that has a latching pin 210 that engages the outer abutment surface 240, and which may be received in the inner recess area 242 and/or engage the inner abutment surface 244.
Various features and advantages of the present invention are set forth in the following claims. Additionally, changes and modifications to the described embodiments described herein will be apparent to those skilled in the art, and such changes and modifications can be made without departing from the spirit and scope of the present invention and without diminishing its intended advantages. While the present invention has been illustrated and described in detail in the drawings and foregoing description, the same is to be considered illustrative and not restrictive in character, it being understood that only selected embodiments have been shown and described and that all changes, equivalents, and modifications that conic within the scope of the inventions described herein or defined by the following claims are desired to be protected.
While the invention has been described with reference to certain, embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from its scope. Therefore, it is intended that the invention, not be limited to the particular embodiment disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
The present application claims the benefit of U.S. Provisional Patent Application No. 62/020,785 filed Jul. 3, 2014, the contents of which are hereby incorporated by reference in their entirety.
Number | Date | Country | |
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62020785 | Jul 2014 | US |
Number | Date | Country | |
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Parent | 14791798 | Jul 2015 | US |
Child | 16279589 | US |