The present invention relates generally to multi-point locking systems, and more particularly to a multi-point lock having an easy to install modular drive mechanism for shootbolts located at one of the top, bottom and lateral edges of a door in which the multi-point locking system is installed that requires only relatively simple door preparation.
Simple locks have a mortise unit mounted adjacent the edge of a door with a latch and, optionally, a deadbolt that extend from the mortise unit into a latch plate mounted in the door frame into which the door is installed. An increased level of security is afforded by multi-point door locks to provide more secure closure and locking. Typical conventional multi-point door locks have more than one latch or bolt that engages the door frame or adjacent panel, for example a French door. Multiple bolts are substantially more difficult to overcome in a forcible entry than a single deadbolt and latch and facilitates enhanced weather sealing.
For example, instead of the conventional single latch and deadbolt extending from the mortise unit, three bolts and a latch may be used. A first deadbolt and latch engage with the door frame (or with a second door) that is locked into the closed position. A second bolt and a third bolt are respectively mounted at the top and bottom edges of the door above and below the mortise unit respectively to engage the upper and lower portions of the door frame, respectively. The second and third bolts, referred to as bolts, for example, shootbolts, tonguebolts, roundbolts, rollerbolts, swingbolt, and hookbolt are also controlled by the mortise unit, and operate simultaneously with the deadbolt extending from the mortise unit. Examples of such multi-point locks may be found, for example, in U.S. Pat. No. 5,782,114, to Zeus et al., and in U.S. Pat. No. 6,209,931, to Von Stoutenborough at al., both of which are hereby incorporated herein.
Existing multipoint locks require extensive and complex preparation of the door to install the shootbolts of a conventional multi-point lock, including, for example, the installation of a square hole from the top to the bottom of the door to allow the installation of the shootbolts at the top and bottom edges of the door. Further, one installed, such conventional multi-point locks typically require the removal of the door in order to remove the lock from the door. It will be appreciated that such conventional multi-point locks are complex and expensive to install into a door, and that fairly complex and precise equipment is required in order to install such conventional multi-point locks into a door.
It is accordingly the primary objective of the present disclosure that it provide an easy installation of a multi-point lock into a door, not requiring a complex installation process. It is a related objective that the multi-point lock of the present disclosure be installable in a door using only relative simple tools to prepare the door for installation of the bolt and its bolt actuating mechanism. It is another objective of the multi-point lock of the present disclosure that the bolt and its bolt actuating mechanism be of relatively simple mechanical construction to further facilitate their installation into a door.
It is yet another objective of the present disclosure that the multi-point lock and/or mortise unit be removable from a door without requiring the door to be removed. It is a related objective of the present disclosure that the multi-point lock of the present disclosure be of modular construction to facilitate both the installation as well as the removal of the multi-point lock of the present disclosure. It is a further objective the multi-point lock of the present disclosure that it be adaptable to fit doors of any size, preferably in a single kit which accommodates doors of different sizes.
The multi-point lock of the present disclosure must also be of construction which is both durable and long lasting, and it should also require little or no maintenance to be provided by the user throughout its operating lifetime. In order to enhance the market appeal of the multi-point lock of the present disclosure, it should also be of inexpensive construction to thereby afford it the broadest possible market. Finally, it is also an objective that all of the aforesaid advantages and objectives be achieved by the multi-point lock of the present disclosure without incurring any substantial relative disadvantage.
The disadvantages and limitations of the background art discussed above are overcome by the present invention. With this invention, the mortise lock, two bolt assemblies, and two bolt actuating mechanisms are provided which are of modular construction. The shootbolt operating mechanism is installed into a thin or narrow groove cut into a lateral edge of a door which may be cut using relatively simple tool, for example, a router, in relatively quick fashion. A pocket for a mortise unit is cut into the lateral edge of the door as is conventional. Housings for the bolt assemblies are installed into cylindrical apertures drilled into the top end bottom edges of the door adjacent to and in communication with the narrow groove cut in the lateral edge of the door.
The bolt actuating mechanisms are flat driverails that are made of flat barstock that fit slidably entirely within the narrow groove cut into the lateral edge of the door above and below the mortise pocket. There is no channel member or separate guide member positioned in the narrow groove. A distal end of each of the driverails is attached to a bolt by pushing the distal end of the driverail through a bolt housing, attaching the driverail to the bolt, and retracting the bolt into the bolt housing with the driverail. A proximal end of each of the driverails has an engagement mechanism located thereupon for engagement by the mortise unit.
The mortise unit has mating engagement mechanisms locate on the top and bottom sides thereof. As the mortise unit is slid into the mortise pocket in the door, the mating engagement mechanism on the top of the mortise unit will drivingly engage the proximal end of the driverail operating the bolt located in the top edge of the door, and the mating engagement mechanism on the bottom of the mortise unit will drivingly engage the proximal end of the driverail operating the bolt located in the bottom edge of the door. It will thus be appreciated that the mortise unit may simultaneously open and close a deadbolt extending laterally from the mortise unit as well as the bolts located at the top and bottom of the door.
A thin cap or filler piece may be mounted on the lateral edge of the door to visually conceal the narrow groove and the driverails. The housings for the bolt assemblies may have different mounting plates having different numbers of apertures for receiving mounting screws that are screwed onto the top or the bottom of the door. The bolts may be of either cylindrical or square configuration, as desired.
It may therefore be seen that the present invention teaches a multi-point lock having a bolt actuating mechanism that is easy to install in a door, and which does not require a complex installation process. The multi-point lock of the present disclosure has a bolt and a bolt actuating mechanism that are installable in a door using only relative simple tools to prepare the door for installation of the bolt and its bolt actuating mechanism. The bolt and its bolt actuating mechanism are of relatively simple mechanical construction to further facilitate their installation into a door.
The multi-point lock and/or mortise unit of the present disclosure is removable from a door without requiring the door to be removed. It is of modular construction to facilitate both the installation as well as the removal of the multi-point lock of the present disclosure. The multi-point lock of the present disclosure is be adaptable to fit doors of any size, with a single kit accommodating doors of different sizes.
The multi-point lock of the present disclosure is of a construction which is both durable and long lasting, and which will require little or no maintenance to be provided by the user throughout its operating lifetime. The multi-point lock of the present disclosure is also of inexpensive construction to enhance its market appeal and to thereby afford it the broadest possible market. Finally, all of the aforesaid advantages and objectives are achieved by the multi-point lock of the present disclosure without incurring any substantial relative disadvantage.
These and other advantages of the present invention are best understood with reference to the drawings, in which:
The descriptions herein are directed to multi-point locks using bolts referred to as shootbolts extending from one of the top edge and bottom edge of a door, and more typically from both the top and bottom edges of the door. It should be understood that the term “bolt” as used herein in a multi-point lock is not an elongated fastener having a threaded portion and a head. As used herein, a “bolt” is a component of a multi-point lock that extends from a locking device installed in a top, bottom, and lateral edge of a door or window to engaged and secure the door or window to its frame or to another adjacent member, i.e. a French door unit.
It should also be understood that a bolt used in a multi-point lock may also be a shootbolt, tongue bolt, roundbolt, rollerbolt, swingbolt, and a hookbolt. Also, a multi-point lock can be configured to include bolts extending from a lateral edge of a door in addition to the top and bottom edge of the door, for example a 3 or 4 bolt multi-point lock.
The preferred embodiment of the multi-point lock of the present invention is shown in
A thin groove 40 is cut into the lateral edge of the door 42. A flat driverail 46 is located and retained in the narrow groove 40 in the lateral edge of the door 42 in the upper portion thereof. Similarly, a flat driverail 48 is located in the narrow groove 40 in the lateral edge of the door 42 in the lower portion thereof.
For purposes of this application the term “narrow groove” shall mean a groove defined in a lateral edge of a door or window, with the groove having a width or diameter within the range of 4% to 20% of the width of the lateral edge of the door or window. A preferred configuration of a narrow groove is within the range of 7% to 15% of the width of the lateral edge of the door or window. For example, a door having a lateral edge dimension (door thickness) of 1.75 inches (44.45 mm) could have a narrow groove configured with a diameter (width) of 5 mm that being 11% of the lateral edge dimension (door thickness).
A shootbolt assembly 50 is installed into the top edge of the door 42 adjacent to the lateral edge thereof. The shootbolt assembly 50 has a shootbolt housing 52 which may be cylindrical and is installed into a cylindrical aperture 53 drilled into the top edge of the door 42 adjacent to the and in communication with the narrow groove 40. A shootbolt 54 is slidably located in the shootbolt housing 52 and has one side cut away on its lower end with two pins 56 and 58 extending laterally therefrom. If desired, the pin 58 may have a larger diameter than the pin 56.
The shootbolt assembly 50 has a mounting plate 60 located at the top thereof with a pair of apertures 62 and 64 located therein. The shootbolt housing 52 is installed into the cylindrical aperture 53 in the top edge of the door 42, and the shootbolt assembly 50 is retained in place with a pair of screws 66 and 68 which extend through the apertures 62 and 64 in the mounting plate 60, respectively, into the top edge of the door 42.
The driverail 46 has two mating apertures 70 and 72 located therein at its distal end thereof, which respectively engage the pins 56 and 58 in the shootbolt 54. The distal end of the driverail 46 may be extended in the narrow groove 40 through the interior of the shootbolt housing 52, facilitating the shootbolt 54 being mounted onto the driverail 46 by inserting the pins 56 and 58 on the shootbolt 54 into the mating apertures 70 and 72 in the driverail 46. The driverail 46 may then retracted, pulling the shootbolt 54 into the interior of the shootbolt housing 54. In another embodiment the driverail 46 and shootbolt 54 are a single integral member, with a driverail portion and a shootbolt portion. A shootbolt assembly 74 which is configured similarly to the shootbolt assembly 50 and which has a shootbolt 76 extendable therefrom is located in the bottom edge of the door 42, and the driverail 48 is configured similarly to the driverail 46 to facilitate mounting the distal end of the driverail 48 to the shootbolt 76.
The driverail 46 has a notch 80 located near its proximal end thereof, which notch 80 faces the outwardly from the narrow groove 40 when the driverail installed therein, as best shown in
Although it is not shown in the drawings, the driverail 48 is configured similarly to the driverail 46 with a notch at its proximal end. The mortise unit 82 has a reciprocally operable drive arm extending from its bottom side which has a mating member that engages the notch of the driverail 48 to operate it simultaneously with the driverail 46. Thus, the shootbolt 76 is operated simultaneously with the shootbolt 54.
In an embodiment configured as a 3 or 4 bolt multi-point lock, a bolt 128 is pivotably coupled to the driverail 46. The bolt 128 is located in the lateral edge of the door or window between the mortise unit 82 and the shootbolt 54. When the shootbolt 54 is in the retracted position, the bolt 128 is also in a retracted position within the narrow channel 40. When the shootbolt 54 is moved to an extended position by the mortise unit 82, the bolt 128 is also moved to an extended position to engage a lateral portion of a door frame.
In a typical configuration, as the driverail 46 moves toward the shootbolt 54, the bolt 128 swings out of the narrow channel 40 about a pivot coupling to the driverail 46. Likewise as the driverail 46 moves away from the shootbolt 54 (but still coupled to the shootbolt 54), the bolt 128 swings back to the narrow channel 40 about the pivot coupling into the retracted position. It should be understood that a second bolt 128, in some configurations, is pivotably coupled to the driverail 48 similarly to the driverail 46 and is located between the mortise unit 82 and the shootbolt 76. In such embodiment, the two shootbolts 54, 76 and the two bolts 128 operate simultaneously with the mortise unit 82.
Referring finally to
It should be understood that the multi-point lock disclosed herein provide configurations used with a door composed of wood, hollow-frame structure, metal or composite engineered material. The groove 40 or 120 can be formed, for example, by molding, as the non-wooden door is fabricated.
Thus, it will be appreciated that the multi-point lock of the present invention may be used for manipulating the position of a side hinged door or window including French door/window applications. In general, the multi-point lock of the present invention finds application with two types of locks. The first is an “Active” mortise lock case featuring a latch, dead bolt, and primary and secondary inputs for operating the device, an upper and lower drive rail, an upper and lower shootbolt, an upper and lower shootbolt guide, and strike plates. The second is an “Inactive” mortise lock case featuring at least one input for operating the device, an upper and lower drive rail; an upper and lower shootbolt, an upper and lower shootbolt guide, and strike plates. User interfaces with a patio door handle may be set to operate the locks. The locks provide capability to engage shootbolts into the head and the sill and also to engage an Active panel with an Inactive panel.
For purposes of this disclosure, the term “coupled” means the joining of two components (electrical or mechanical) directly or indirectly to one another. Such joining may be stationary in nature or moveable in nature. Such joining may be achieved with the two components (electrical or mechanical) and any additional intermediate members being integrally formed as a single unitary body with one another or the two components and any additional member being attached to one another. Such adjoining may be permanent in nature or alternatively be removable or releasable in nature.
The multi-point lock of the present disclosure allows for thin or narrow groove preparation for installing the lock, it accommodates a cap or filler for visually concealing the hardware, it allows for cost-effective transmission of mechanical force by minimizing materials needed to drive shootbolts, for example, there is no separate channel member disposed in the narrow groove, it reduces the number of fasteners needed for installation, and it allows for substantial reinforcement of the door or window to the frame for better weather sealing.
It may therefore be appreciated from the above detailed description of the preferred embodiment of the present disclosure that it teaches a multi-point lock having a shootbolt actuating mechanism that is easy to install in a door, and which does not require a complex installation process. The multi-point lock of the present disclosure has a shootbolt and a shootbolt actuating mechanism that are installable in a door using only relative simple tools to prepare the door for installation of the shootbolt and its shootbolt actuating mechanism. The shootbolt and its shootbolt actuating mechanism are of relatively simple mechanical construction to further facilitate their installation into a door.
The multi-point lock and/or mortise unit of the present disclosure is removable from a door without requiring the door to be removed. It is of modular construction to facilitate both the installation as well as the removal of the multi-point lock of the present disclosure. The multi-point lock of the present disclosure is adaptable to fit doors of any size, with a single kit accommodating doors of different sizes.
The multi-point lock of the present disclosure is of a construction which is both durable and long lasting, and which will require little or no maintenance to be provided by the user throughout its operating lifetime. The multi-point lock of the present disclosure is also of inexpensive construction to enhance its market appeal and to thereby afford it the broadest possible market. Finally, all of the aforesaid advantages and objectives are achieved by the multi-point lock of the present invention without incurring any substantial relative disadvantage.
Although the foregoing description of the present disclosure has been shown and described with reference to particular embodiments and applications thereof, it has been presented for purposes of illustration and description and is not intended to be exhaustive or to limit the invention to the particular embodiments and applications disclosed. It will be apparent to those having ordinary skill in the art that a number of changes, modifications, variations, or alterations to the invention as described herein may be made, none of which depart from the spirit or scope of the present disclosure. The particular embodiments and applications were chosen and described to provide the best illustration of the principles of the multi-point lock and its practical application to thereby enable one of ordinary skill in the art to utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. All such changes, modifications, variations, and alterations should therefore be seen as being within the scope of the present disclosure as determined by the appended claims when interpreted in accordance with the breadth to which they are fairly, legally, and equitably entitled.
This patent application is a non-provisional application and claims priority to U.S. Provisional Patent Application No. 61/378,288, filed on Aug. 30, 2010, which is hereby incorporated herein by reference in its entirety.
Number | Name | Date | Kind |
---|---|---|---|
652279 | Lauer | Jun 1900 | A |
920501 | Thorp | May 1909 | A |
928904 | Cottrell | Jul 1909 | A |
1094143 | Hagstrom | Apr 1914 | A |
1495820 | Tierney | May 1924 | A |
1621740 | Pavola | Mar 1927 | A |
1668354 | Canon | May 1928 | A |
1850222 | Carlson | Mar 1932 | A |
2069883 | Hennicke | Feb 1937 | A |
2122959 | Scharff | Jul 1938 | A |
2123188 | Hurlbut | Jul 1938 | A |
2157016 | Reynaud | May 1939 | A |
2597459 | Dickinson | May 1952 | A |
2886960 | Willett | May 1959 | A |
3005671 | Majeski | Oct 1961 | A |
3080622 | Mendelsohn | Mar 1963 | A |
3158016 | Fay | Nov 1964 | A |
3352257 | Lehnert | Nov 1967 | A |
3433180 | Shook | Mar 1969 | A |
3455591 | Powers | Jul 1969 | A |
3578369 | Coopersmith | May 1971 | A |
3582122 | Foster | Jun 1971 | A |
3606775 | Atkins | Sep 1971 | A |
3617080 | Miller | Nov 1971 | A |
3649060 | Ruff | Mar 1972 | A |
3910612 | Guiraud | Oct 1975 | A |
3993335 | Schmidt | Nov 1976 | A |
4005886 | Lirette | Feb 1977 | A |
4063763 | van Herpen | Dec 1977 | A |
4159838 | Wilzig | Jul 1979 | A |
4227723 | Rosell | Oct 1980 | A |
4265051 | Williams | May 1981 | A |
4288944 | Donovan | Sep 1981 | A |
4303264 | Uehara | Dec 1981 | A |
4315647 | Wilzig | Feb 1982 | A |
4362328 | Tacheny | Dec 1982 | A |
4639021 | Hope | Jan 1987 | A |
4643005 | Logas | Feb 1987 | A |
4671015 | Curry | Jun 1987 | A |
4690445 | Hartley | Sep 1987 | A |
4728131 | Burns | Mar 1988 | A |
4813251 | Fowler | Mar 1989 | A |
4896905 | Lehr | Jan 1990 | A |
4902056 | Prevot | Feb 1990 | A |
4950005 | Cudd | Aug 1990 | A |
4973091 | Paulson | Nov 1990 | A |
5058938 | Doring | Oct 1991 | A |
5083398 | Kolbeck | Jan 1992 | A |
5118145 | Tucker | Jun 1992 | A |
5120094 | Eaton | Jun 1992 | A |
5133581 | Coleman | Jul 1992 | A |
5139291 | Schultz | Aug 1992 | A |
5171047 | Korb | Dec 1992 | A |
5184852 | O'Brien | Feb 1993 | A |
5197771 | Kaup | Mar 1993 | A |
5290077 | Fleming | Mar 1994 | A |
5328217 | Sanders | Jul 1994 | A |
5346266 | Bisbing | Sep 1994 | A |
5350207 | Sanders | Sep 1994 | A |
5370428 | Dreifert | Dec 1994 | A |
5373716 | MacNeil | Dec 1994 | A |
5375894 | Schlack | Dec 1994 | A |
5492208 | Goossens | Feb 1996 | A |
5542720 | Fleming | Aug 1996 | A |
5603534 | Fuller | Feb 1997 | A |
5660420 | Smith | Aug 1997 | A |
5782114 | Zeus | Jul 1998 | A |
5813710 | Anderson | Sep 1998 | A |
5878606 | Chaput | Mar 1999 | A |
5901989 | Becken | May 1999 | A |
5906403 | Bestler | May 1999 | A |
6007113 | Prevot | Dec 1999 | A |
6068304 | Lindqvist | May 2000 | A |
6076384 | Thielmann | Jun 2000 | A |
6112471 | Welch | Sep 2000 | A |
6135511 | Smith | Oct 2000 | A |
6209364 | Collet | Apr 2001 | B1 |
6209931 | Von Stoutenborough | Apr 2001 | B1 |
6217087 | Fuller | Apr 2001 | B1 |
6282929 | Eller | Sep 2001 | B1 |
6382685 | Hammond | May 2002 | B1 |
6457751 | Hartman | Oct 2002 | B1 |
6641182 | Schlack | Nov 2003 | B2 |
6666486 | Fleming | Dec 2003 | B1 |
6688656 | Becken | Feb 2004 | B1 |
6729662 | Wang | May 2004 | B2 |
6817637 | Anderson | Nov 2004 | B1 |
6883837 | Lin | Apr 2005 | B1 |
6905152 | Hudson | Jun 2005 | B1 |
6962377 | Tonges | Nov 2005 | B2 |
6971686 | Becken | Dec 2005 | B2 |
7003991 | Alizade | Feb 2006 | B2 |
7013688 | Chen | Mar 2006 | B2 |
7036854 | Lai | May 2006 | B1 |
7201408 | Cennamo, Jr. | Apr 2007 | B2 |
7353637 | Harger | Apr 2008 | B2 |
7404306 | Walls | Jul 2008 | B2 |
7494163 | Monts de Oca | Feb 2009 | B2 |
7497487 | Burmahln | Mar 2009 | B2 |
7513539 | Phipps | Apr 2009 | B2 |
7513540 | Hagemeyer | Apr 2009 | B2 |
7513542 | Schumm | Apr 2009 | B2 |
7526933 | Meekma | May 2009 | B2 |
7543860 | Meeks | Jun 2009 | B2 |
7631526 | Squier | Dec 2009 | B2 |
7707862 | Walls | May 2010 | B2 |
7708322 | Timothy | May 2010 | B2 |
7735882 | Abdollahzadeh | Jun 2010 | B2 |
7752809 | Di Vinadio | Jul 2010 | B2 |
7752875 | Constantinou | Jul 2010 | B2 |
7856857 | Tsai | Dec 2010 | B2 |
7946080 | Ellerton | May 2011 | B2 |
8061166 | Tsai | Nov 2011 | B2 |
8099907 | Balbo Di Vinadio | Jan 2012 | B2 |
8157298 | Mitchell | Apr 2012 | B2 |
8157299 | Mitchell | Apr 2012 | B2 |
8161685 | Salgado | Apr 2012 | B2 |
8182002 | Fleming | May 2012 | B2 |
8353541 | Minter | Jan 2013 | B2 |
8398126 | Nakanishi | Mar 2013 | B2 |
8839562 | Madrid | Sep 2014 | B2 |
20020104339 | Saner | Aug 2002 | A1 |
20070029812 | Monts de Oca | Feb 2007 | A1 |
20080087052 | Abdollahzadeh | Apr 2008 | A1 |
20080150300 | Harger | Jun 2008 | A1 |
20090019779 | Nakanishi | Jan 2009 | A1 |
20110018285 | Mitchell | Jan 2011 | A1 |
20110204657 | Lambertini | Aug 2011 | A1 |
20120001443 | Mitchell | Jan 2012 | A1 |
20120049540 | Taylor | Mar 2012 | A1 |
20120049541 | Taylor | Mar 2012 | A1 |
20120162873 | Luo | Jun 2012 | A1 |
20120248789 | Mattrisch | Oct 2012 | A1 |
20130026768 | Nolte | Jan 2013 | A1 |
Number | Date | Country | |
---|---|---|---|
20120049540 A1 | Mar 2012 | US |
Number | Date | Country | |
---|---|---|---|
61378288 | Aug 2010 | US |