The present invention relates to lock systems and more specifically to sash lock systems for casement windows.
Multi-point sash lock systems for casement windows are known. Such known systems are disclosed in U.S. Pat. Nos. 4,803,808; 5,087,087; and 5,118,145, hereby fully incorporated herein by reference. These systems typically have a single operating control, usually a lever. The lever is typically linked to a tie-bar that has multiple engaging structures disposed at intervals along its length. Operation of the lever causes the tie-bar to move longitudinally. Keepers are attached to the window sash proximate the locations of each of the engaging structures so that as the tie-bar moves, the engaging structures are moved in and out of engagement with the keepers. The entire sash lock assembly is usually concealed in the frame construction of the window, with the exception of the lever, which projects from a slot on the interior side of the window.
These known mechanisms, while being generally adequate for locking a window sash have not provided entirely satisfactory performance in some respects. Installation of the lock assembly on the window frame and sash is difficult with some prior systems because it is necessary to carefully measure and accurately position the tie-bar at the correct distance from the locked position of the window sash. If the tie-bar is located too far away from the sash location, the engaging structures will not engage the keepers. If the tie bar is too close, the engaging structures may interfere with the window sash itself. Although some prior art systems have addressed this problem by providing a locating lip on the tie-bar guide that engages in a pre-located groove in the window frame, these systems have not been entirely satisfactory in that the locating lip of the guide must fit snugly into the groove so as to avoid misalignment of the guide when it is secured to the window frame. Such misalignment may cause binding of the tie bar in the guides. Moreover, this operation consumes valuable time and effort in a mass production environment.
Further, it is necessary to locate tie bar guide structures along the length of the tie bar at optimal positions for operation of the mechanism. In some prior systems, this process must be done manually for each individual window, adding time and cost to assembly of the window. Again, although some prior systems have addressed this problem by securing the tie bar guide to the tie bar before installation with a structure that is then destroyed upon first operation of the window in order to release the guide from the tie bar, these systems have not been entirely satisfactory. In some cases, the prior systems are prone to come loose before the tie bar assembly is secured to the window frame. In addition, prior systems generally require an aperture to be formed in the tie bar that engages a structure on the guide. These systems require additional steps in manufacturing in order to form the aperture and engaging structure.
The keeper structure of prior mechanisms has not been entirely satisfactory in prior systems. Many prior systems have a keeper in which the keeper hook extends outwardly at 90 degrees from a flange portion which is secured to the window with fasteners. Such a system, which loads the fasteners axially in part, is prone to the keeper being pulled from the sash in high winds. Other systems, using a flat keeper secured to the sash are also known. These prior systems, however, generally have multiple fastener holes, which must be secured with precisely positioned fasteners, adding time and cost to window fabrication.
Also, the lever handle arrangement of some prior systems has presented particular problems during construction. It is desirable to ship the window to a construction site with the finish hardware not attached so as to prevent scratching or other damage during window shipping and installation. It is also desirable and sometimes essential, however, to operate the window prior to installation being complete. In prior systems, the window lock system cannot be operated without the finish hardware being attached.
Further, round top architectural windows having an operable sash are becoming increasingly popular. Prior art multi-point sash lock systems do not generally provide the capability of locking such a round top window sash with the same system as for the remainder of the window. The locking system should conform to the rounded side of the window and should function in a manner similar to that for a straight side.
What is needed in the industry is a multi-point sash lock system that addresses these needs.
The present invention is an improved sash lock system for casement windows that addresses the needs of the industry. In an embodiment, the invention includes a tie bar assembly having a tie bar longitudinally slidable with a lock drive operable with a lever. The tie bar has a plurality of rollers for engaging keepers (known as biscuit keepers) spaced apart on the window sash. The tie bar is guided with a plurality of guides secured to the window frame. Each guide has a pair of spaced apart guide portions, each with a separate locating lip for engaging a pre located groove in the window frame. The spaced apart position of the locating lip and overall greater length of the guide enable more accurate alignment of the guide to prevent binding of the tie bar. Further, the guide has a locating tab which may be molded as part of the central structure of the guide connecting the guide portions. The locating tab is riveted directly to the tie bar using the same rivet as is used for the roller. Upon first operation of the mechanism, the locating tab is ripped from the guide and remains attached to the tie bar thereafter. This locating method uses fewer parts and saves time in assembly as compared to the prior systems.
In an embodiment, the lever is equipped with finish hardware, including a detachable finish sleeve and removable escutcheon. The lever itself is of sufficient length so as to project from the slot and be grasped to effect unlocking operation even without the finish sleeve in place. Hence, the sash lock system is operable during construction, while enabling the finish hardware to be installed at the last minute so as to minimize the risk of damage.
In an embodiment, the mechanism has a plurality of flat biscuit keepers. These keepers are installed in the sash in grooves cut with a plunge saw. The portion of the keeper that is inserted in the slot has a single slot that receives multiple fasteners to secure the keeper in place. This keeper saves assembly time as compared to prior art systems due to the slot, which eliminates the need to precisely locate the fasteners in apertures.
In an embodiment the present invention provides the capability of locking a round top window sash with the same system as for the remainder of the window wherein a generally linear configuration is used.
The present invention is a multi-point sash lock assembly being shiftable between a locked and an unlocked disposition, including a tie bar assembly including a tie bar guide, the tie bar guide having at least one guide end, the guide end being integrally, unitarily formed. The present invention is further a multi-point sash lock assembly for securing a rounded side of a window to a rounded window frame and a method of forming a multi-point sash lock assembly.
a is an elevation of a multi-point sash lock system for casement window according to an embodiment of the invention, depicted attached to a window sash and window frame;
b is a cross-sectional view taken through section C-C of
c is a cross-sectional view taken through section B-B of
d is a cross-sectional view taken through section A-A of
a is a partial perspective view of a portion of the slide of the drive mechanism of a multi-point sash lock system for casement window according to an embodiment of the invention;
a is a partial perspective view of a further embodiment of a guide end of the tie-bar guide assembly;
a is another photograph of a casement window equipped with the multi-point sash lock of the first embodiment of the present invention.
Referring now to
Drive assembly 32 (see
Finish hardware is depicted in
Handle cover 57 has finger grip portion 68 and shank portion 70. Shank portion 70 has bifurcated end 72 with a pair of legs 74, each of which has an inwardly directed tab 76. Shank portion 70 is partially hollow so as to receive handle portion 50 of lever 44. Hub portion 52 of lever 44 has rounded edges 78 and opposing notched portions 80. When shank portion 70 is disposed over handle portion 50, legs 74 fit around rounded edges 78, and tabs 76 engage notched portions 80 to secure handle cover 57 on lever 44.
In an embodiment of the invention, handle portion 50 is sufficiently long so as to extend from the slot in the window sash even when handle cover 57 is not in place. Such arrangement facilitates construction, where it may be desirable or necessary to lock or unlock the window before installation and before the installation of the finish hardware, escutcheon 56 and handle cover 57. Escutcheon 56 and handle cover 57 may then be installed after all window installation is complete, thus alleviating the problem of damage to the finishes of these components during installation.
Base plate 40 is depicted in
Referring to
As depicted in
In operation, as lever 44 is rotated in the direction of the arrow about rivet 46 (
It is desirable that top portion 114a of vertical notch 114 be slightly narrower than bottom portion 114b, and that top portion 114a be slightly smaller than the diameter of the shank portion of rivet 118 so as to offer additional frictional resistance to sliding of rivet 118. This combination of features provides a positive detent-like function at both ends of travel of lever 44, tending to retain lever 44 in the fully locked and unlocked positions through friction between rivet 118 and the edges of vertical notch 114, and to provide positive tactile feedback to an operator to indicate the fully locked and fully unlocked positions have been reached.
As depicted in FIGS. 1, 12-16 and 19, tie bar assembly 34 generally includes tie bar 124 with roller assemblies 126 and tie bar guides 128. Link 130 is riveted to end 132 of tie bar 124 with square rivet 134 through square aperture 136. Lip portion 138 engages in one of lateral notches 106, 108, in slide 42 to link tie bar 124 to drive assembly 32.
Each roller assembly 126 as depicted in
As depicted in
When tie bar assembly 34 is originally assembled and before installation, locating tab 156 is riveted to tie bar 124 with rivet 140 in order to locate tie bar guide 128 at the proper position lengthwise along tie bar 124 for installation. The first time tie bar assembly 34 is operated from the locked disposition to the unlocked disposition, tie bar 124 forcibly slides longitudinally in tie bar guides 128. The force of such translation causes the locating tab 156 frangible coupling to the tie bar guide 128 to be sheared. Locating tab 156 is thereby permanently separated from central body portion 150. Locating tab 156 however remains attached to tie bar 124 with rivet 140 for the remainder of the life of the mechanism.
Biscuit keeper 36 (see
In locking operation, as lock drive assembly 32 is operated as described above, slide 42 causes tie bar 124 to slide in tie bar guides 128. Roller assemblies 126 engage keepers 36 between hook portion 166 and main body portion 164 to hold the sash in engagement with the window frame.
Referring now to
Optional round top window tie bar assembly 38 generally includes the same components as tie-bar assembly 34, described above. Window tie bar assembly 38 generally includes curved tie bar 172, tie bar guides 174, roller assembly 176, keeper 178, and adjustable link 180. Tie bar guides 174 have body portion 182 with an aperture 184 for slidably receiving curved tie bar 172 therethrough. Moreover, each tie bar guide 174 may have locating lip 184a for engaging in a groove in the window frame to locate the assembly 38 the proper distance from the window sash. Apertures 186 are provided to receive fasteners to secure the tie bar guide 174 to the window frame.
Keeper 178 has lower flange portion 188 and hook portion 190, as depicted in
Referring to
In operation, longitudinal movement of tie bar 124 upon operation of lever 44 is transmitted to curved tie bar 172 though adjustable link 180. Curved tie bar 172 slides through guides 174, causing roller assembly 178 to move in and out of engagement with keepers 178.
The present application claims the benefit of U.S. Provisional Application No. 60/677,429 filed May 2, 2005, which is incorporated herein in its entirety by reference.
Number | Date | Country | |
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60677429 | May 2005 | US |