This invention relates to multi-point door latch and more particularly to a multi-point door latch appropriate for use with sliding doors.
Generally, sliding doors may be kept in a latched position when a latch, preferably mounted on the locking side of the stiles of sliding doors, having a hook or other similar element, engages a keeper on the coupled door jamb. Unlike a single-point door latch that provide the engagement between only one hook or similar element and corresponding keeper, the multi-point latch may engage two or more hooks or similar elements and corresponding keepers. In order to increase the safekeeping function of the latch, at least two hooks should face each other. Such arrangement would preclude vertical movement of doors and therefore, disengagement of a latch and a keeper. There are several inventions that embodied an idea of the latch with hooks facing each other. Most of them include simultaneous operation of two hooks positioned in vertically spaced housing. Hooks are usually pivotally mounted in such manner that movement of a thumb turn key generate corresponding pivotal movement of a twin actuator that in turn activates upper and lower actuators interconnected with upper and lower hook correspondingly. Typically, a gang link connects twin actuator with upper and lower actuators. As a result, most of prior inventions utilize a set of relatively complicated and space-demanding mechanisms to convey a pivotal movement from a thumb turn-key to a twin actuator to upper and lower actuators and thus to retract hooks to engage corresponding keepers. The current invention provides a simple and compact packaging for a latch while avoiding complication of contemporary latches and at the same time does not compromise the security of multi-point door latches.
The invention may fit in an opening of a lock face of a stile of a sliding door and may be arranged for co-action with a keeper positioned on associated jamb as well as for co-action with a thumb turn-key through generally rectangular drives slots of the hubs sized generally to receive tail member of a thumb turn-key.
According to a further feature of the invention, a thumb turn-key may be mounted on the inside surface of the sliding door. A latch may have a housing assembly, upper and lower hooks, and central actuator operative in response to turning movement of tail member to move upper and lower hooks from latched or retracted position to unlatched position; upper and lower cams positioned within upper and lower hooks correspondingly, a link that simultaneously connects central actuator with upper and lower hooks upper and lower cams.
According to a further feature of the invention, the housing may have two rectangular plates forming two walls that may define a vertically elongated hollow interior. These walls may be held together by rivets. The housing may be sized to fit within the opening in the lock face of a stile of a sliding door.
According to a further feature of the invention, actuator assembly may include an actuator and a synchronizing link. The actuator may be in form of a rack-and-pinion, or an arrangement of a toothed bar that meshes with gear wheel or wheels. One embodiment may include a toothed bar that meshes with two segments of the gear wheel. Each segment may be in form of pivot arm and include a toothed portion and a hub portion. Hub portion of a gear wheel may define trunnions for journaling in suitable apertures in the walls of the housing so as to mount the hub portions of pivot arms for rotation within the housing around pivot axis. Hub portions of the segments may include a rectangular drive slot sized to drivingly receive tail member of the thumb turn-key, and may extend from wall to wall of the housing. The tooth portion of each segment may have several teeth that meshes with the toothed bar in such manner that rotation of the tail member would cause rotation of either segment around its axis, the teeth of segment gear may engaged the toothed bar to move, engaging the second geared segment. Thus, one embodiment may be configured in such way that the rotation of the tail member causes synchronized rotation of geared segments. The toothed bar may be firmly connected with the synchronizing link in such manner that turning movement of the tail member causes the synchronizing link to move in vertical direction along walls of the housing. The synchronizing link may engage both upper and lower actuator as well as upper and lower hooks.
According to a further feature of the invention, upper and lower hooks may have a hook portion, an aperture, and a hub portion. An aperture may be configured in the hub portion of the hook. Upper hook may have a pivotal eccentric cam sized to fit the aperture portion of the hook. The pivotal eccentric cam may be configured to freely rotate within the upper hook's aperture independently from the hook. The hook may rotate around the eccentric cam. The eccentric cam may have a pivotal pin that extends outwardly from both sides of a cam. The ends of both sides of the pin may be rotatably positioned within corresponding aligned apertures made in the both walls of the latch. The geometric center of the pivotal pin of the eccentric cam may be displaced from the geometric center of the eccentric cam. The cam may rotate around a pivotal pin's axis. Therefore, because of such configuration of the hook, eccentric cam and the pin, the revolving movement of the cam within the aperture of the hook may cause the latter to move back and forth in the direction perpendicular to the axis of rotation of the cam if the hook does not revolve along with the cam.
According to a further feature of the invention, the hub portion of an upper hook may have protrusions. An upper eccentric cam may have grooves and protrusions. The hub portion of the upper hook and the upper cam may be interconnected through such grooves and protrusions. It will be seen that turning movement of the cam may move the hub portion, and therefore, the upper hook around the pivotal pin. The geometric center of the hub portion of the upper hook may coincide with geometric center of the eccentric cam. Thus, if the hook revolves around the eccentric cam, such movement may cause the upper hook to travel forwardly and rearwardly within the hollow of the housing to unlatched and latched positions. Similarly, if the eccentric cam engages the hook through the hub portion and the eccentric cam turns around the pivotal pin along with the hook, such turning movement may cause the upper hook to revolve forwardly and rearwardly around its geometrical center within the hollow of the housing in the direction perpendicular to the revolving movement of the hook.
According to a further feature of the invention, the hook portion, the aperture portion and the hub portion of the lower hook may be identical to the upper hook except for their orientation within the housing as well as number and positioning of protrusions. When the hooks are in their latched or retracted position, the hook portion of the upper hook may point downwardly and the hook portion of the lower hook may point upwardly.
According to a further feature of the invention, a synchronizing link may be in a form of generally elongated rectangular plate that may move vertically along an inner side of one plate of the housing. A synchronizing link may extend from a lower hook to an upper hook in parallel relation to the inner side of the front wall of the latch housing. The synchronizing link may have a protrusion on its lower portion that may activate a lower hook and the other protrusion on its upper portion that may activate an upper hook through a rocker arm and a pushrod. Also, the synchronizing link may have cuts of such shape that surfaces formed by those cuts may engage both upper and lower eccentric cams at the certain point relative to the engagement of upper and lower hooks upon the movement of the synchronizing link.
According to a further feature of the invention, the turning movement of the thumb turn-key may engage an actuator. The rotation of geared wheels may move a geared bar. Because a synchronized link is firmly connected to a geared bar, the rotation of the thumb turn-key may cause the back-and-forth movement of a synchronizing link in the vertical direction along walls of the housing of a latch.
According to a further feature of the invention, the synchronizing link may engage both upper and lower hooks; it may engage the upper hook through a rocker arm, a pushrod and a protrusion made at the tip of the upper portion of the synchronizing link, and the lower hook through a protrusion made on the inner surface of the lower portion of the synchronizing link. It will be shown that when a turn-key is rotated from unlatched toward latched position a synchronizing link may move upwardly along walls of a housing of a latch. A protrusion made on the tip of the upper portion of the synchronizing link may engage the suspended end of the rocker arm pushing it upward. The opposite end of a rocker arm is pivotally connected to the pushrod which in turn pivotally connected to the hub portion of the upper hook. Because an upper hook is pivotally positioned on the pivotal eccentric cam and may rotate around it, the vertical movement of a pushrod causes the hub portion of an upper hook to rotate around an eccentric cam. Such vertical movement of the synchronizing link may be limited by the travel limiter that may be passed through the elongated aperture made in the upper portion of the synchronizing link and extends through the upper portion of the link in parallel relation to the link. The upper hook may revolve from unlatched vertical position to horizontal latched position in perpendicular relation to the synchronizing link. At the point an upper hook revolves for approximately 90 degrees from unlatched position, the further movement of the synchronized link and therefore the revolving movement of the upper hook are stopped when the travel limiter is pressed against the lower edge of the elongated aperture made in the upper portion of the synchronizing link. A travel limiter, an elongated aperture and their positioning in the lower portion of the synchronizing link may be identical to these of an upper one.
According to a further feature of the invention, an eccentric pivot cam may have a flange around one side of the cam. The flange may secure the positioning of the cam within the aperture portion of the hook from one side. The washer that may be frictionally insertably positioned on the cam upon the opposite side may secure the positioning of the cam within the aperture portion of the hook from the other side. The washer of the lower cam may have an extension that may co-act with the protrusion present on the rear edge of the front wall of the plate to prevent the further up-right rotation of the lower hook. The up-right position of both hooks may be necessary to lock both hooks on the latched position. Such locked position of hook may be achieved by moving both hooks in the direction perpendicular to axis of their rotation. The locked position of both hooks may be provided by rotation of the upper and lower cams relative to the upper and lower hooks. The off-center positioning of the center of rotation of such cams would cause both hooks to move toward the back edges of the plates maintaining their up-right position relative to the plates until protrusion made on the rear edges of both plates co-act with hub portions of both hooks and prevent the rotation of such hooks backward to unlatched position. The locked position of both hooks would add extra-security to the latch.
a is a magnified view of the eccentric cams of the multi-point door latch.
A latch may have a housing assembly 1 which in turn may have an upper hook 54, a lower hook 57, central actuator 75 operative in response to turning movement of tail member of the thumb turn-key to move upper and lower hooks 54 and 57 from the unlocked or retracted position to the locked position; an upper eccentric cam 76 and a lower eccentric cam 77 positioned within upper and lower hooks 54 and 57 correspondingly, and a synchronizing link 80 that simultaneously connects central actuator 75 with upper and lower hooks 54 and 57 and upper and lower eccentric cams 76 and 77.
The housing may have two generally rectangular plates 2 and 14, and cover plate 25. The rear wall 4 of the plate 2 and the front wall 15 of the plate 14 may define a vertically elongated hollow interior 87. The housing assembly may be sized to fit the space flanked by the rear wall 4 of the plate 2 and the front wall 15 of the plate 14 or otherwise provided by the hollow interior 87. The plates 2 and 14 may be aligned in parallel relations by the upper elongated separator 31, the lower elongated separator 44, the upper traverse separator 23 and by lower traverse separator 24. The housing may be sized to fit within the opening in the lock face of a stile of a sliding door.
The upper elongated separator 31 may have generally rectangular shape and may be positioned in the perpendicular relation to both plates 2 and 14. The upper elongated separator may be generally defined by two elongated sides 34 and 35 which are positioned in parallel relations to each other, by surfaces 36 and 37 and by surfaces 38 and 39. The present embodiment of the side 34 may have two sections. Sections 40 and 41 may be separated by a step formed by surfaces that form a 90 degrees angle. It would be shown later that such configuration of the side 34 may be necessary to provide the space between the rear wall 4 of the plate 2 and the upper elongated separator 31 for free movement of the synchronizing link between such rear wall 4 and the section 41 of the side 34 of the upper elongated separator 31. Section 40 of the side 34 may be adjacent and run parallel to the rear wall 4 of the plate 2. Section 40 may have protrusions 32 generally cylindrical in shape extending outwardly and sized to insertably receive apertures 8 of the plate 2 of the assembly 1. The length of the protrusions 32 may be such that when the protrusions 32 are inserted into corresponding apertures 8 of the plate 2, it would be possible to make heads on the portion protruding from wall 3 of the plate 2 to secure the upper elongated separator 31 to the plate 2. The side 35 of the separator 31 may be parallel to the side 34 and may extend through the entire width of the plate 2 and may have one section or have two sections. The present embodiment of the side 35 of the upper separator 31 may have two sections. The configuration of these sections 42 and 43 may be identical to the sections 40 and 41 of the side 34 of the separator 31. The section 42 may have two protrusions 32 identical to protrusions on the section 40 of the side 34 and where protrusions 32 are inserted into corresponding apertures on the plate 14 aligned with apertures made in the plate 2 and then the heads may be formed on their protruding ends. The lower separator 44 may be identical to the upper separator 31. Separator 31 may have a tapped hole on Face 39, and separator 44 may have a similarly tapped hole to accept screws 27 for attachment of cover plate 25. Although positioning of either separator relative to plates 2 and 14 may vary, in the present embodiment both separators are positioned symmetrically relative the geometrical center of the plates 2 and 14 and in such way to minimize the interference with other parts of the housing assembly.
There may be additional separators positioned on the periphery of plates 2 and 14 to help to maintain equal distance between the plates. The present embodiment may have three separators 96, 97 and 88 generally in shape of a cylinder. Such cylinder may have their height generally equal to the desired width between the plates 2 and 14 and the distance between section 40 and 42 of the elongated separator to keep the same distance between the plates. Maintaining equal distance between plates through the length of the plates may allow jam-free interaction of the different elements of the latch. Separators 96, 97, and 88 may have extensions from each end and may be sized to insertably receive paired aligned apertures 12, 18, 5, 30, 6, and 29, and the length of such extensions may be sufficient to allow forming heads on the portion protruding from outer walls of the plates. It will be shown later that these traverse separators may also function as pivotal axis or travel limiter for the synchronizing link. The quantity and the positioning of traverse separators relative to plates 2 and 14 may vary.
A housing assembly 1 may include central actuators 74 and 75. Each actuator may be in the form of a toothed pivot arm and a hub portion, where, in the present embodiment, central actuator 74 is shown with toothed pivot arm 83 and hub portion 89, and central actuator 75 is shown with toothed pivot arm 82 and hub portion 49. The purpose of the central actuators 74 and 75 is to work in conjunction with the synchronizing link 80, forming a rack and pinion arrangement, to convert the revolving movement initiated by the turn-key into the vertical movement of the synchronizing link 80 in order to drive the hooks 54 and 57 and engage the keeper. The present embodiment may have a toothed bar 81 that meshes with the toothed pivot arms 82 and 83 of central actuators 75 and 74. The hub portion 89 of central actuator 74 may define trunnion 45 for journaling in suitable apertures in the plates 2 and 14 of the latch so as to mount the hub portion for rotation within the housing around a pivot axis. Hub portion 49 of central actuator 75 similarly defines trunnion 85 for journaling in suitable apertures in plates 2 and 14. Trunnions 85 and 45 in hub portions 49 and 89 of central actuators 75 and 74 may include rectangular drive slots 70 and 71 sized to drivingly receive the tail member of the thumb turn-key, and may extend from the front wall 3 of the plate 2 to rear wall 16 of the plate 14 of the housing. The toothed pivot arms 82 and 83 of each actuator may have several teeth 90 and 91 that mesh with the toothed bar 81 in such manner that rotation of the tail member would cause rotation of either actuator around its axis, so that the teeth 90 and 91 engage the toothed bar 81 to move, the bar and synchronizing link 80. The toothed bar 81 may be firmly connected with the synchronizing link 80 in such manner that turning movement of the tail member causes the synchronizing link 80 to move in vertical direction along the inner face 4 of plate 2 of the latch. The synchronizing link 80 may engage both upper and lower hooks 54 and 57 as well as upper and lower eccentric cams 76 and 77. It will be shown that sequenced engagement of hooks 54, 57 and eccentric cams 76, 77, encompassing both slaved and relative hook/cam motion, is necessary to provide secure locking function of the latch.
Upper and lower hooks 54 and 57 may be sized to fit between face 4 of plate 2 and face 15 of plate 14, and be positioned to engage keepers on the associated jamb. It will be understood that turning movement of the thumb turn-key revolves the central actuators 74 and 75 which moves vertically the toothed bar 81 along with attached synchronized link 80 that engages hooks 54 and 57 in turning movement from the unlatched to latched position to engage keepers on the associated jamb. Also, it will be understood that after the hooks 54 and 57 are rotated from the unlatched to latched position, the further rotation of them is prevented by stops in order to secure the hooks in the upright position. The hooks may ultimately move into the locked position by traveling in a direction perpendicular to the axis of their prior turning movement, when they co-act with eccentric cams. An upper hook 54 may have a hook portion 73, an aperture 62, and a hub portion 60 (see
The aperture 63, hub 61, and protrusions 66 and 68 of the lower hook 57, as well as the flange 101 with protrusion or flange extension having edges 112 and 114 on the lower cam 77 may be configured similarly to those of the upper hook 54 and cam 76. When the hooks are in their unlocked or retracted position, the hook portion 73 of the upper hook 54 and the hook portion 72 of the lower hook 57 shall point out through cover plate 25, and both hooks may be positioned such that they rotate outward to face each other, or alternatively have their positions reversed such that the hooks rotate outward and face away from each other.
A synchronizing. link 80 may be in a form of generally elongated rectangular plate that may move vertically along an inner side of plate 2 of the housing. A synchronizing link may be positioned in overlaying relation to the rear wall 4 of the plate 2 and may extend from a lower hook 57 to an upper hook 54 in parallel relation to the plates 2 and 14 of the housing. The synchronizing link 80 may have a protrusion 92 on its lower Portion that may activate a lower hook 57 and the other protrusion 93 on its upper portion that may activate an upper hook 54 through a rocker arm 94 and a pushrod 95. The synchronizing link 80 may have cuts of such shape that the surfaces formed by those cuts may interact with both protrusions made in the upper and lower eccentric cams. It will be understood that the positioning of such protrusions 108 and 110 on the eccentric cam 76, and protrusions 107 and 109 on eccentric cam 77 are such that the synchronizing link 80 edges 115, 117, 116, and 118 moving vertically may respectively engage such cam protrusions causing turning movement (see
With the hook in the locked position (
It will be seen that the turning movement of the thumb turn-key may move rotatably central actuators 74 and 75. This rotation may cause the geared bar 81 to move in a vertical direction. Because a synchronized link 80 is firmly connected to a geared bar 81, the rotation of the thumb turn-key may cause the vertical movement of a synchronizing link 80 along the inner face of plate 2 of the housing of a latch. The synchronizing link 80 may engage both upper and lower hooks 54 and 57; it may engage the upper hook 54 through a rocker arm 94, a pushrod 95 and a protrusion 93 made at the tip of the upper portion of the synchronizing link 80, and the lower hook 57 through a protrusion 92 made on the inner surface of the lower portion of the synchronizing link 80. It will be seen that when a turn-key is rotated from unlatched toward latched position a synchronizing link 80 may move upwardly along walls of a housing of a latch. A protrusion 93 made on the tip of the upper portion of the synchronizing link may engage the suspended end of the rocker arm 94 pushing it upward. Rocker arm 94 may have cylindrical extensions from the pivot and may be sized to insertably receive paired aligned apertures 13 and 17 and the length of such extensions may be sufficient to allow forming heads on the portion protruding from wall 3 of plate 2 and wall 16 of plate 14. The opposite end of a rocker arm 94 is pivotally connected to the pushrod 95 which in turn is pivotally connected to the hub portion 60 of the upper hook 54. Because an upper hook 54 is rotatably positioned on the pivotal eccentric cam 76 and may rotate around it, the vertical movement of a pushrod 95 causes the hub portion 60 of an upper hook 54 to rotate around an upper eccentric cam 76. Such vertical movement of the synchronizing link 80 may be limited by separator 96 that may be passed through the elongated aperture 98 made in the upper portion of the synchronizing link 80. The upper hook 54 may revolve from unlatched position to upright latched position in perpendicular relation to the synchronizing link 80. At the point an upper hook 54 revolves approximately 90 degrees from unlatched position, the further movement of the synchronized link 80 and therefore the revolving movement of the upper hook 54 may be prevented when separator 96 is pressed against the edge of the elongated aperture 98 made in the upper portion of the synchronizing link 80. A separator 97, an elongated aperture 99 and their positioning in the lower portion of the synchronizing link 80 may be identical to these of an upper one. However, in the preferred embodiment shown in the figures, it can be seen that both hooks 54 and 57 are limited from further rotation by separators 96 and 88 upon reaching their unlatched positions.
Eccentric cams 76 and 77 may freely rotate because they are not affected by separators 96 and 97. There are two torsion springs where each correspondingly connects the cams 76 and 77 with the front wall 15 of the plate 14 in such manner that compressing force of the spring 104 is directed toward rear edges of both plates 2 and 14 when both hooks 54 and 57 reach upright latched position. It would be seen that in such embodiment, although both hooks 54 and 57 remains immovable, both eccentric cams 76 and 77 may rotate around their off-center pins 78 and 79. The springs 104 and 103 may force the cams 76 and 77 to rotate toward the direction where such compression force is minimal. In one embodiment, because of the displaced position of the center of rotation of such cams 76 and 77 relative to their geometrical centers, the rotation of the cams 76 and 77 may cause both hooks 54 and 57 to translate toward the rear edge of the plates 2 and 14 until hub 60 bumpers 58 and 62 of hook 54, and hub 61 bumpers 59 and 51 of hook 57 are pressed against stops 67 and protrusions 105 and 106. Protrusions 105 and 106 are formed on surface 4 of plate 2. Hooks 54 and 57 are then in a locked position, and are resistant to tampering via external attempts to manually rotate the hooks to the unlocked position.
It will be understood that when the turn-key is rotated from the latched to unlatched position, in one embodiment the synchronizing link 80 may engage both eccentric cams 76 and 77 through protrusions 107 and 108 positioned on such eccentric cams 76 and 77 to rotate backwardly from locked position. Because both hooks 54 and 57 remain immovable, the rotation of both cams 76 and 77 may cause hub portions 60 and 61 of the hooks 54 and 57 to move toward the front edge of the plates 2 and 14 in the direction perpendicular the axis of rotation of both cams 76 and 77 until hub portions 60 and 61 of both hooks 54 and 57 are disengaged with protrusions 105 and 106 made on the rear edge of both plates 2 and 14 and hooks 54 and 57 may rotate. Then the further movement of the synchronizing link 80 may cause the further rotation of both cams until the engagement between link 80 and protrusions 107 and 108 is terminated. At this point of rotation of both cams, the link 80 engages the second set of protrusions 109 and 110 made on the extending portion 111 and 112 correspondingly of the upper and lower cams 76 and 77. At this point, the extending portions of the eccentric cams 76 and 77 engage the protrusions 65 and 66 correspondingly of the hub portions 60 and 61 of the hooks 54 and 57. Thus vertical movement of the synchronized link 80 may cause the rotation of the upper and lower cams 76 and 77 along with both hooks in the direction toward the unlatched position of the upper and lower hooks.
Those skilled in the art will readily appreciate that many modifications of the exemplary embodiment are possible without materially departing from the novel teachings and advantages of this invention. Different types of the resistance providing elements may be used to supply resistance to the movement of the handle from a “folded” to an “opened” position. Alternative mechanisms may provide for the coupling of various parts of the handle, different types of the engagement between the sliding and the pivotal members, between the sliding member and the assembly body, between the pivotal member and the assembly body or between the assembly body and the handle body. Furthermore, alternative shapes and configuration may be used for the sliding member, the pivotal member, the assembly body or the knob. All such variations and modifications intended to be included within the scope if this invention as defined in the following claims.
Other modifications, substitutions, omissions and changes may be made in the design, size, materials used or proportions, operating conditions, arrangement or positioning of elements and members of the preferred embodiment without departing from the spirit of this invention as described in the following claims.
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