This invention relates to multi-point door latches and more particularly to a multi-point door latch especially suitable for use with sliding doors.
In a typical sliding patio door installation, the door is maintained in a latched and/or locked condition by a latch mounted in the lock face of the style of the sliding door and having a single hook or other latching element coacting with a keeper structure on the associated door jamb. Whereas these so called single point constructions are satisfactory for most installations, there is increasing need and demand for more security with respect to sliding patio doors to preclude forced entry. In an effort to increase the latch security, so-called multi-point latches have been developed and utilized in which more than one latching element engages the keeper structure of the jamb to provide a more secure latching arrangement and provide more security against forced entry. Whereas these multi-point latch structures do increase the strength of the latch and thereby guard against forced entry, they tend to be very complicated and expensive and they tend to be intolerant of manufacturing variations in the various components utilized to form the latch.
This invention is directed to the provision of an improved sliding door multi-point latch.
More specifically this invention is directed to the provision of a sliding door multi-point latch that is simple and inexpensive in construction and that is relatively tolerant of dimensional and configurational variations in the manufacture of the various components.
The invention relates to a multi-point sliding door latch including a housing, a pair of vertically spaced upper and lower hooks mounted in the housing for movement between a retracted, unlatched position within the housing and an extended, latched position extending out of the housing for engagement with a keeper structure of an associated jamb, upper and lower rotary actuators mounted in the housing in vertically spaced side by side relation between the upper and lower hooks, an upper link mechanism interconnecting the upper actuator and the upper hook and operative in response to rotary movement of the upper actuator to move the upper link from an unlatched to a latched position, and a lower link mechanism interconnecting the lower actuator and the lower hook and operative in response to rotary movement of the lower actuator to move the lower hook from an unlatched position to a latched position.
According to an important feature of the invention, the latch further includes a rack positioned between the actuators and defining gear teeth on opposite parallel faces thereof; each actuator includes pinion gear teeth; and the pinion gear teeth of the upper actuator meshingly engage the gear teeth on one face of the rack an the pinion gear teeth on the lower actuator meshingly engage the gear teeth on an opposite face of the rack.
According to a further feature of the invention, the rack comprises a cylindrical member having a series of circumferential ribs defining the gear teeth.
According to a further feature of the invention, the cylindrical rack member is mounted in the housing for rotary movement about its central axis.
According to a further feature of the invention, at least one of the link mechanisms comprises a mechanism that is operative in response to a turning force applied at the respective actuator to move the respective hook from its latched to its latched position but is operative in response to a force applied at the hook to block movement of the hook from its latched to its unlatched position.
According to a further feature of the invention, the one linkage mechanism includes at least one link and a post fixed to the housing; the one link includes a slot that receives the fixed post in response to movement of the respective hook from its unlatched to its latched position; and force applied to the hook in the latched position thereof generates a force urging the one link against the fixed post.
According to a further feature of the invention, the fixed post comprises a pivot pin in the linkage mechanism.
According to a further feature of the invention, the latch further includes a lock mechanism normally operative to preclude movement of the hooks from the unlatched to the latched position but operative in response to engagement thereof with the keeper structure of the associated jamb to allow such movement. In the disclosed embodiment of the invention, the lock mechanism comprises a lever pivotally mounted on the housing and including an actuator arm and a lock arm; the lock mechanism further includes a spring normally maintaining the lever in a position in which the actuator arm projects out of the housing and the lock arm blocks movement of the hooks from their unlatched to their latched positions; and the lever rotates against the bias of the spring in response to engagement of the actuator arm with the keeper structure of the associated jamb upon closing of the door against the jamb to rotate the lock arm to a position allowing movement of the hooks from their unlatched to their latched positions.
According to a further feature of the invention, each hook undergoes a combined translatory and rotational movement in its movement from an unlatched position to a latched position.
Other applications of the present invention will become apparent to those skilled in the art when the following description of the best mode contemplated for practicing the invention is read in conjunction with the accompanying drawings.
The description herein makes reference to the accompanying drawings wherein like reference numerals refer to like parts throughout the several views, and wherein:
As seen in
Latch 20, broadly considered, includes (
Housing assembly 34 includes a unitary hollow rectilinear housing 46 and a trim plate 48 forming a lid or cap for the hollow housing 46 and suitably secured thereto to form a rigid housing assembly.
Actuators 36 and 38 form a part of an actuator assembly 50 seen in exploded form in
Housings 52, 54 further include flange portions 52f, 54f and these flange portions are suitably piloted into circular apertures 46c in the respective sidewalls 46a, 46b, of the housing 46.
Actuator 36 includes end pilot portions 36c rotatably mounted in flanges 52f, 54f and actuator 38 includes end pilot portions 38c rotatably mounted in flanges 52f, 54f A slot 36d sized to receive tail piece 27 (or the corresponding tail piece from the key lock) extends centrally through the main body portion 36a of actuator 36 and a slot 38d sized to receive tail piece 27 (or the corresponding tail piece of the key lock) extends centrally through the main body portion 38a of actuator 38. The cylindrical main body portion 36a of actuator 36 is provided with a plurality of external pinion teeth 36e and the cylindrical main body portion 38a of actuator 38 is provided with a plurality of external pinion teeth 38e.
Cylindrical rack member 56 includes an upper cap end 56a and a plurality of axially spaced circumferential ribs 56b. These circumferential ribs will be seen to define gear teeth on opposite parallel faces of the cylindrical rack member for meshing engagement, respectively, with the teeth 36e of upper actuator 36 and the teeth 38e of lower actuator 38.
In the assembled relation of the actuator assembly, and with the actuator assembly positioned within the side walls 46a and 46b of the housing 34, cylindrical rack member 56 is mounted for rotation within housing halves 52, 54 for rotary movement about its central axis; pinion teeth 38e of actuator 38 meshingly engage gear teeth defined along one face of cylindrical rack member 56; pinion gear teeth 36e of actuator 38 meshingly engage gear teeth defied by the circumferential ribs 56b along an opposite parallel face of the cylindrical rack member; upper actuator 36 is rotationally mounted in housings 52, 54 via end pilot portions 36c journaled in housing flange portions 52f/54f; lower actuator 36 is rotatably mounted in housings 52, 54 via end pilot portions 38c journaling in housing flange portions 52f/54f, arm portions 36b of actuator 36 extend out of the housing through the cut outs 52d and are allowed to move angularly within the cut outs in response to rotation of actuator 36; and radial arms 38b of actuator 38 extend out of the housing through cut outs 52e and are allowed to move angularly within the cut outs in response to rotation of actuator 38.
Upper link mechanism 40 (
Lever 60 includes a first end 60a journaled by a pivot pin 70 between the radial arms 38b of actuator 38 and a second bifurcated end 60b connected by a pivot pin 72 to a corner of bell crank 62.
Bell crank 62 is pivotally mounted on a post 74 fixedly secured to the latch housing.
Lever 64 is a double lever comprising spaced plate members and is pivotally connected at a first end 64a to another corner of bell crank 62 via a pivot pin 76 and is pivotally connected at a second end 64b to a first end 66a of lever 66 via a pivot pin 78.
Lever 66 is pivotally mounted intermediate in its ends on a post 80 fixedly secured to the latch housing and carries a pin 66b on its second end 66c.
Slider 68 comprises a pair of spaced slider plates each including an elongated axially extending slot 68a and a further lateral slot 68b receiving pin 66b. The spaced slider plates are mounted for sliding movement on a plurality of guide pins 82 which extend fixedly between bracket plates 84 positioned within the latch housing proximate the housing side walls 46a/46b respectively. Each of the slider plates further includes a lug portion 68c mounting a pivot pin 86 pivotally mounting one end 32a of hook 32. Hook 32 further defines a free end latching portion 32b and a slot 32c slidably receiving a post 88 fixedly secured to the latch housing. Slot 32c extends generally in alignment with a line joining the center of post 88 and the center of pin 86.
As seen in
Lower link mechanism 42 (
Lever 90 includes a first end 90a pivotally mounted between the arms 38b of actuator 38 via a pivot pin 104 and a second bifurcated end 90b pivotally connected to a corner of the bell crank 92 via a pivot pin 106.
Bell crank 92 is pivotally mounted on a post 108 fixedly secured to the latch housing.
Lever 94 includes a first end 94a pivotally connected to bell crank 92 and end 90b of lever 90 via a pivot pin 106 and a second end 94b pivotally connected to a corner of bell crank 96 via a pivot pin 108.
Bell crank 96 is pivotally mounted on a post 110 fixedly secured to the latch housing.
Lever 98 is a compound lever comprising a pair of spaced plates and is pivotally connected at a first end 98a to another corner of bell crank 96 via a pivot pin 112 and is pivotally connected at a second end 98b to a first end 100a of lever 100 via a pivot pin 114.
Lever 100 is pivotally mounted on a post 116 fixedly secured to the latch housing and carries a pin 118 on its second end 100b.
Slider 102 comprises a pair of spaced slider plates corresponding to the slider plates 68 of the upper link mechanism 40. The slider plates 102 guide on guide pins 82 fixedly secured to plates 84 positioned within the sidewalls 46a/46b of the latch housing via elongated axially extending slots 102a. Each slider plate 102 further defines a lateral slot 102b slidably receiving pin 118.
Hook 34 includes a first end 34a pivotally mounted on lug portions 102c of the slider plates via a pivot pin 120 and further defines a latch end 34b. Hook 34b further defines an elongated slot 34c coacting with a post 122 fixedly secured to the latch housing and extending in general alignment with a line joining the centers of post 122 and pin 120.
With reference to
Note that the link mechanism 42, while generally similar to link mechanism 40, includes an extra link 94 and an extra bell crank 96 to accommodate the fact that the actuators 36/38 are not centered along the length of the latch housing but rather are closer to the hook 32 than the hook 34.
Note further that the geometry of the link mechanisms 40 and 42 is such that in each case rotational movement of the respective actuator results in rotational movement of the respective hook that is at least twice as great as the rotational movement of the respective actuator.
The invention latch also includes an anti-slam feature best seen in
The invention latch also includes means to adjust the starting or rest position of the hooks. Specifically, with reference to hook 32 and
The assembled latch is installed in the mortise opening 18b in lock face 18c of the stile 18a of the sliding door in known manner utilizing fasteners 131 passing through apertures in the trim plate 48 for engagement with suitable threaded apertures in the lock face 18c. In the installed position of the latch, slots in the escutcheon plate and in the side face of the stile allow passage of the tail piece 27 of the thumb screw (or the tail piece of the key lock) to engage one or the other of the slots 36d/38d in the actuators whereby turning movement of the thumb turn or the key lock rotates the engaged actuator which, by virtue of the cylindrical rack member 56, simultaneously rotates the other actuator in an opposite direction whereby to simultaneously, via the link mechanisms 40 and 42, move the hooks 32 and 34 from the unlatched position to the latched position. The mounting of the rack member 56 for rotary movement about a central axis enables the rack member to adjust rotationally in response to the application of force from either actuator to assume a position in which the stress loading in the system as between the upper and lower actuators is essentially equalized whereby to neutralize asymmetrical loading in the latch.
As the engaged actuator is rotated in a latching direction the hooks 32/34 move outwardly through trim plate openings 48a and keeper openings 22a in a combined translatory and rotational manner to their latched positions in which hook ends 32b/34b are received in keeper plate openings 22b. It will be understood that the movement of the hooks from unlatched to latched positions constitutes a generally elliptical or oval movement, as distinguished from a purely circular movement. As best seen by the arrow 0 in
As the hooks move from their unlatched to their latched positions, the fixed posts 74/110 move into the respective slots 64c/98c whereby to preclude unauthorized prying opening movement of the hooks from their latched to their unlatched positions. Note in this regard that the geometry of the link mechanisms is such that this anti-theft feature does not interfere with the movement of the hooks from their latched to their unlatched positions in response to rotation of a respective actuator so that authorized opening of the latches is not interfered with.
Prior to installation of the keeper plate, as the sliding door with the latch installed is initially moved to a closed position relative to the jamb 12a, a pair of pointed screws 132 threadably secured to the trim plate of the latch housing impact upon the face of jamb 12a and serve to indentingly mark the jamb. Since the relationship of the screws 132 to the hooks 32/34 is precisely known, the marks created by the screw points may be utilized to precisely adjust the keeper structure relative to the hooks after which the pointed screws 132 may be removed. Specifically, the keeper structure is adjusted on the jamb such that score marks 22c on the keeper structure are aligned with the screw point indentations on the jamb, whereby to insure precise alignment and coaction as between the keeper plate openings and the hooks.
With the latch installed in the door stiles and with the hooks in their unlatched position the device 126 serves as an anti-slam feature and specifically precludes inadvertent movement of the hooks from their unlatched to their latched positions. As the door is thereafter closed the actuator arm 126b of the device 126 engages the keeper plate and the lock arm 126a is rotated out of engagement with the link 90 so that deliberate movement of the hooks from their unlatched to latched position may now be performed.
The latch of the invention will be seen to provide many important advantages.
Specifically, the ability of the cylindrical rack member of the actuator assembly to rotationally adjust to accommodate uneven stress loading caused by engagement of one or the other of the actuators precludes binding of the actuator assembly and insures smooth positive operation of the actuator assembly irrespective of which actuator is engaged and irrespective of asymmetrical conditions within the actuator assembly and/or within the total door handle assembly environment.
Further, the combined translatory and thereafter rotational movement of the latches from their unlatched to their latched positions assures a firm positive latching action and assures that the hooks will not become “hung up” in the keeper structure.
Further, the engagement of the posts 74/110 with the notches 64c, 98c provides an effective anti-theft feature precluding inadvertent prying open of the hooks.
Further, the anti-slam lever 126 precludes inadvertent movement of the hooks to their latched position.
Further, the fact that the last, most outboard element in each link mechanism 40/42 comprises a linearly sliding member simplifies the provision of further hook members, outboard of members 32/34, if further hook members are desired to add even further security to the latch. Specifically, a further sliding element carrying a further hook may readily be coupled to each sliding member 68/102 to readily provide further hooks and thereby further security.
While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiments but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims, which scope is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures as is permitted under the law.