The present disclosure relates generally to an inflow control device of a flow regulating system that is run downhole, and more specifically, to an adjustable, multi-position inflow control device.
In the process of completing an oil or gas well, a tubular is run downhole and used to communicate produced hydrocarbon fluids from the formation to the surface. Typically, this tubular includes a screen assembly that controls and limits debris, such as gravel, sand, and other particulate matter, from entering the tubular. Occasionally, the screen assembly is coupled to a flow regulating system, including an inflow control device, which controls the flow of the fluid into the tubular. Differences in influx from the reservoir can result in premature water or gas breakthrough, leaving valuable reserves in the ground. Inflow Control Devices (ICDs) are designed to improve completion performance and efficiency by balancing inflow throughout the length of a completion. The inflow control device may have settings that are adjusted at the surface of the well, are finalized during the manufacturing of the inflow control device, or autonomously restrict flow based on fluid properties. Generally, the settings cannot be adjusted over the life of the well.
The present disclosure is directed to a multi-position inflow control device.
Various embodiments of the present disclosure will be understood more fully from the detailed description given below and from the accompanying drawings of various embodiments of the disclosure. In the drawings, like reference numbers may indicate identical or functionally similar elements.
Illustrative embodiments and related methods of the present disclosure are described below as they might be employed in a pressure actuated inflow control device. In the interest of clarity, not all features of an actual implementation or method are described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure. Further aspects and advantages of the various embodiments and related methods of the disclosure will become apparent from consideration of the following description and drawings.
Referring initially to
A wellbore 75 extends through the various earth strata including the formation 20 and has a casing string 80 cemented therein. Disposed in a substantially horizontal portion of the wellbore 75 is a lower completion assembly 85 that includes at least one flow regulating system, such as flow regulating system 90 or flow regulating system 95 or 100, and may include various other components, such as a latch subassembly 105, a packer 110, a packer 115, a packer 120, and a packer 125.
Disposed in the wellbore 75 at a lower end of the tubing string 70 is an upper completion assembly 130 that couples to the latch subassembly 105 to place the upper completion assembly 130 and the tubing string 70 in communication with the lower completion assembly 85. In some embodiments, the latch subassembly 105 is omitted.
Even though
In an exemplary embodiment, the ICD 150 includes a tubular 190 having an interior flow passage 195 that forms a portion of the interior flow passage 135 or is at least in fluid communication with the interior flow passage 135. A plurality of passageways 200, such as passageways 200a, 200b, 200c, and 200d are formed within a wall 205 of the tubular 190. There may be any number of passageways circumferentially spaced within the wall 205. As shown, each of the passageways 200 extends between a port, such as ports 210a, 210b, 210c, and 210d, and a chamber, such as chambers 215a, 215b, 215c, and 215d. Any number of chambers 215 may be formed within the tubular 190 with any number of flow passages extending between the chambers 215 and ports 210. Generally, each of the chambers 215a-215d are formed by an internal surface 190a of the tubular 190 and are spaced along a longitudinal axis 220 of the interior flow passage 195. That is, each chamber is spaced in a longitudinal direction depicted by the arrow having the reference numeral 225 in
The ICD 150 also includes a sliding sleeve 260 that also forms an interior passage 265. The interior passage 265 is in fluid communication with the passage 195. The sliding sleeve 260 includes an opening 270 or a plurality of openings that extends radially through a wall 275 of the sleeve 260. The opening 270 may be positioned between a pair of sealing elements 280. The sliding sleeve 260 is sized to be received within the passage 195 and shiftable in the direction 225 and an opposing direction between a plurality of positions. As shown in
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In an exemplary embodiment, as illustrated in
At the step 310, a flow setting is selected for each of the chambers 215a-215d. The flow setting selected for each of the chambers 215a-215d is different from the others of the chambers 215a-215d and are based, at least in part, on the number of ports, from the group of ports associated with each of the chambers, to be plugged. As a different number of ports can be plugged to result in different flow settings, there are a variety or number of flow setting options associated with each of the chambers 215a-215d.
At the step 315, a number of ports, from the group of ports associated with each of the chambers, is plugged based on each selected flow setting. In some embodiments, the adjustment of the flow settings occurs at the surface of the well. That is, a number of ports can be plugged at the surface of the well. In an exemplary embodiment and as shown in
At the step 320, the sliding sleeve 260 is placed into the first position. In the first position, the formation fluid flows from the annulus 140, through the passageway 200a and into the passages 195 and 265 (and thus to the passage 135) to create a first pressure differential between a pressure within the annulus 140 and a pressure within the passages 195 and 265. In some embodiments, the pressure differential is created between a fluid pressure exerted on the external surface 190b of the tubular 190 and an internal pressure within the passage 265.
At the step 325, a change is detected in the pressure within the annulus 140. A change in pressure within the annulus 140 or a change in formation fluid composition or both may be detected during the life of the well.
At the step 330, the sliding sleeve 260 is longitudinally shifted into the second position. In response to the change detected, the sliding sleeve 260 is longitudinally shifted into the second position. In the second position, the formation fluid flows from the annulus 140, through the passageway 200a and into the passages 195 and 265 (and thus to the passage 135) to create a pressure differential between the pressure within the annulus 140 and the pressure within the passages 195 and 265. In an exemplary embodiment, longitudinally shifting the sliding sleeve 260 from the first position to the second position and from the second position to the third position is independent from relative rotation between the sliding sleeve 260 and the tubular 190. In an exemplary embodiment, longitudinally shifting the sliding sleeve 260 relative to the tubular 190 comprises coupling a shifting tool (not shown) to the sliding sleeve 260. In an exemplary embodiment, the internal surface 190a of the tubular 190 forms a plurality of detents and the sliding sleeve 260 forms corresponding keys such that the keys of the sliding sleeve 260 are locked into one or more of the detents of the tubular 190 when in the first, second, third, fourth, etc. position.
In some embodiments, the method 305 continues to include shifting the sliding sleeve 260 relative to the tubular 190 into the third and the fourth positions, with each position having a different flow setting and pressure differential, in response to detecting a change in the pressure within the annulus or change of formation fluid composition. Moreover, the method 305 includes shifting from the second position into the first position or any variation of shifting positions, including the open and the closed position.
While four chambers 215a-215d are shown, any number of chambers may be included or formed in the tubular 190. Moreover, any number of passageways or passages could extend between each chamber and the external surface 190b of the tubular 190. Additionally, the longitudinal shifting of the sliding sleeve 260 relative to the tubular 190 is not limited to a shifting tool, but instead may be pressure actuated via hydraulic lines, etc.
In an exemplary embodiment, during the operation of the apparatus 150 and/or the execution of the method 305, the ICD 150 can cycle between fully open, fully closed, or a plurality of configured pressure differential settings as desired, thereby allowing for increased control of the tool's flow characteristics while being adjustable in the well via wireline or e-line tools. In an exemplary embodiment, the ICD 150 utilizes a multi-position sliding sleeve 260 to allow passage through at least one flow path, or to completely close the valve prohibiting flow to communicate. In an exemplary embodiment, the ICD 150 is configured to shift between an open and a closed position, with the ability to cycle between any number of additional positions, wherein each additional position provides a differing pressure drop. In an exemplary embodiment, the ability to select and configure the ICD 150 allows the user to install multiple flow control device settings into a single tool and shift between them as needed during the life of the well.
Thus a method of controlling a flow of a formation fluid through an inflow control device including a tubular within which a sliding sleeve having a longitudinal fluid passageway extends has been described. Embodiments of the method may generally include aligning a radial opening formed within the sliding sleeve into a first position relative to the tubular, such that the formation fluid flows through a first fluid passage formed through a wall of the tubular and into the longitudinal fluid passageway of the sliding sleeve to create a first pressure differential between an external pressure applied to an external surface of the tubular with an internal pressure within the longitudinal fluid passage; longitudinally shifting the sliding sleeve relative into a second position relative to the tubular, to align the radial opening with a second fluid passage formed through the wall of the tubular to allow the formation fluid to flow through the second fluid passage and into the longitudinal fluid passageway thereby creating a second pressure differential between the external pressure and the internal pressure; and longitudinally shifting the sliding sleeve into a third position relative to the tubular, to align the radial opening with a third fluid passage formed through the wall of the tubular to allow the formation fluid to flow through the first fluid passage and into the longitudinal fluid passageway thereby creating a third pressure differential between the external pressure and the internal pressure; wherein each of the first, second, and third pressure differentials are different from another of the first, second, and third pressure differentials Any of the foregoing embodiments may include any one of the following elements, alone or in combination with each other:
Thus, a multi-position inflow control device has been described. Embodiments of the multi-position inflow control device may generally include a tubular forming a first interior passage, the tubular having a wall within which a first passage and a second passage longitudinally extend; wherein the first passage extends between a first port that is formed in an external surface of the tubular and a first chamber that is formed in an internal surface of the tubular; wherein the second passage extends between a second port that is formed in the external surface of the tubular and a second chamber formed in the interior surface of the tubular; wherein the first passage has a first length in a longitudinal direction and the second passage has a second length in the longitudinal direction that is different from the first length; wherein the first chamber and the first passage are associated with a first flow setting; wherein the second chamber and the second passage are associated with a second flow setting that is different from the first flow setting; and wherein the first chamber is spaced from the second chamber in the longitudinal direction; and a sliding sleeve forming a second interior passage, the sliding sleeve having an opening that extends radially through a wall of the sliding sleeve; wherein the sliding sleeve is sized to be received within the first interior passage and shiftable in the longitudinal direction between a first position and a second position; wherein, when in the first position, the opening is longitudinally aligned with the first chamber to place the first chamber in fluid communication with the second interior passage while the wall of the sliding sleeve fluidically isolates the second chamber from the second interior passage such that the inflow control device is configured for the first flow setting; and wherein, when in the second position, the opening is longitudinally aligned with the second chamber to place the second chamber in fluid communication with the second interior passage while the wall of the sliding sleeve fluidically isolates the first chamber from the second interior passage such that the inflow control device is configured for the second flow setting Any of the foregoing embodiments may include any one of the following elements, alone or in combination with each other:
The foregoing description and figures are not drawn to scale, but rather are illustrated to describe various embodiments of the present disclosure in simplistic form. Although various embodiments and methods have been shown and described, the disclosure is not limited to such embodiments and methods and will be understood to include all modifications and variations as would be apparent to one skilled in the art. Therefore, it should be understood that the disclosure is not intended to be limited to the particular forms disclosed. Accordingly, the intention is to cover all modifications, equivalents and alternatives falling within the spirit and scope of the disclosure as defined by the appended claims.
In several exemplary embodiments, while different steps, processes, and procedures are described as appearing as distinct acts, one or more of the steps, one or more of the processes, and/or one or more of the procedures could also be performed in different orders, simultaneously and/or sequentially. In several exemplary embodiments, the steps, processes and/or procedures could be merged into one or more steps, processes and/or procedures.
It is understood that variations may be made in the foregoing without departing from the scope of the disclosure. Furthermore, the elements and teachings of the various illustrative exemplary embodiments may be combined in whole or in part in some or all of the illustrative exemplary embodiments. In addition, one or more of the elements and teachings of the various illustrative exemplary embodiments may be omitted, at least in part, and/or combined, at least in part, with one or more of the other elements and teachings of the various illustrative embodiments.
In several exemplary embodiments, one or more of the operational steps in each embodiment may be omitted. Moreover, in some instances, some features of the present disclosure may be employed without a corresponding use of the other features. Moreover, one or more of the above-described embodiments and/or variations may be combined in whole or in part with any one or more of the other above-described embodiments and/or variations.
Although several exemplary embodiments have been described in detail above, the embodiments described are exemplary only and are not limiting, and those skilled in the art will readily appreciate that many other modifications, changes and/or substitutions are possible in the exemplary embodiments without materially departing from the novel teachings and advantages of the present disclosure. Accordingly, all such modifications, changes and/or substitutions are intended to be included within the scope of this disclosure as defined in the following claims. In the claims, means-plus-function clauses are intended to cover the structures described herein as performing the recited function and not only structural equivalents, but also equivalent structures.
Filing Document | Filing Date | Country | Kind |
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PCT/US2017/027118 | 4/12/2017 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2018/190819 | 10/18/2018 | WO | A |
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International Search Report and Written Opinion for International Application PCT/US2017/027118 issued by the Korean Intellectual Property Office dated Jan. 11, 2018, 15 pages. |
Number | Date | Country | |
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20200199984 A1 | Jun 2020 | US |