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1. Field of the Invention
The present invention relates to a system and method for dewatering and producing gas from coalbed and shale seams utilizing underbalanced multilateral drilling techniques.
2. General Background of the Invention
In the drilling of wells, one of the most critical elements in drilling has always been to maintain the well in a hydrostatically balanced state, so that should the drill bit strike a pocket of hydrocarbons, that the formation pressure does not overcome the hydrostatic pressure of the drill fluid column in the well, and thus a blow out does not occur. In conventional drilling, what has always been done, is during the drilling process, to flow heavy fluids; i.e., muds, into the drill bore during drilling, so that the hydrostatic pressure of the muds within the borehole is heavier than the pressure from the formation. Therefore, any potential blowout which may occur otherwise is prevented due to the heavy muds which create the higher hydrostatic pressure downward into the formation.
It has been recently found, that when such a hydrostatic head is placed on the formation, often times the heavy muds or fluids flow into the formation, and by doing so, create severe damage of the formation, which is a detriment to the productivity of the formation. Therefore, there has been developed the technique that is called underbalanced drilling, which technique allows for greater production, and does not create formation damage which would impede the production process. Furthermore, it has been shown that productivity is enhanced in multilateral wells combined with the non-formation damaging affects of the underbalanced drilling. These results are accomplished by introducing a lighter fluid such as nitrogen or air into the drill hole, or a combination of same or other type fluids or gases, sufficiently as to create an underbalance so that fluid in the borehole does not move into the formation during drilling. In order to accomplish this, often times the drilling is undertaken through the use of coil tubing, or jointed pipe systems in conjunction with aerated fluids. Another technique of underbalanced drilling is referred to as micro-annulus drilling where a low pressure reservoir is drilled. In effect, a string of casing is lowered into the well bore and utilizing a two string drilling technique, there is circulated a lighter fluid down the outer annulus, which lowers the hydrostatic pressure of the fluid column, thus relieving the formation. This allows the fluid column to be lighter than the formation pressure which, if it weren't, would cause invasion of drilling fluid and solids to enter the formation which is detrimental to productivity. By utilizing this system, drillers are able to circulate a lighter fluid which can return up either inner or outer annulus, which enables them to circulate with a different fluid down the drill string. In doing so, basically air and nitrogen are being introduced down the system which allows them to circulate two different combination fluids with two different strings.
The technology utilized in underbalanced drilling of oil and gas wells can also be applied to the process of de-watering and disposal of produced water when drilling to recover coalbed methane and shale gas. There exists an estimated total more than 700 trillion cubic feet of coalbed methane gas accumulations in the United States and some 7500 trillion cubic feet worldwide. The use of underbalanced drilling techniques is a very efficient, cost effective manner of recovering this huge methane gas resource. The underbalanced techniques heretofore utilized for oil and gas recovery, as disclosed and claimed in U.S. Pat. No. 5,720,350 and No. 6,045,550, both by the same inventor, and incorporated herein by reference thereto.
The method of the present invention relates to a method for production of coalbed methane and shale gas, and a system for dewatering and producing gas from a multi lense coal and shale seams utilizing underbalanced drilling techniques. In the method, a first borehole is drilled through several coal seams to a certain depth, defined as a cased or open hole borehole; the drill string is retrieved and an upstock is lowered on the end of a carrier string to the depth of the upper coal seam; a second drill string is lowered in the carrier string, and deflecting off of the upstock, a lateral or horizontal borehole is drilled within the coal seam. The process is repeated for the second coal seam; a packer is set in place above the first coal seam in the annulus between the cased borehole and the carrier string; a perforating gun is lowered within the carrier string to a depth above the upper coal seam and perforations are formed in the wall of the carrier string; a retrieval tool is lowered to retrieve the upstock from the carrier string; an electrical submersible pump is lowered at the end of a second drill string to the bottom of the principal borehole, defined as a sump portion of the borehole; methane gas is collected from the two coal seams through the annulus between the dewatering tubing string and the carrier string to the surface; water in the coal seams, flows to the sump portion where the ESP pumps the water to the surface within the annulus of the inner tubing string, while gas within the annulus between the carrier string and the outer casing enters the plurality of perforations in the carrier string and is carried up to the surface; under a first option water from the two coal seams is pumped by the ESP through perforations in the wall of the casing, to a first lower water injection zone below the coal seams; in a second option the water can be first delivered to the surface, and then returned down the annulus between the outer casing and carrier string to be injected into a water injection zone above the coal seams. It is foreseen that multiple wells can be drilled, and when the water is returned to the surface, the water would be routed to one of the wells which would return the water to a single water injection zone.
Therefore, it is the principal object of the present invention to provide a system and method for dewatering and producing gas from coalbed and shale seams utilizing underbalanced multilateral drilling techniques in both cased and uncased boreholes;
It is a further object of the present invention to combine multilateral drilling with a system that combines gas production dewatering and disposal all in a single well in order to eliminate the infrastructure long term maintenance and environmental impact associated with vertical well systems;
It is a further object of the present invention to provide higher recovery rates and faster dewatering with the use of multilateral well bores and each coal seam, thereby having high reservoir exposure and ariel sweep as well as the ability to precisely place boreholes within the formation;
It is a further object of the system of the present invention to eliminate formation damage created during the drilling process by utilizing underbalanced drilling, so that the dual injection annulus system reduces the hydrostatic pressure of the damaging drill fluids and invasion into the formation;
It is a further object of the present invention to provide higher recovery rates, faster dewatering minimal infrastructure and broader ariel sweep added to the increased net present value (npv) of the property;
It is a further object of the present invention to provide the underbalanced drilling technique for reaching both shallow coal deposits and those below 5,000 feet, which are estimated to hold over 50% of the gas reserves in many major coal bed producing regions;
It is a further object of the present invention to utilize underbalanced, multilateral drilling in coal bed methane recovery, having minimal environmental impact so that a single well can produce as much gas as eight traditional vertical wells on eighty acre spacing;
It is a further object of the present invention to combine multilateral drilling with a system that combines gas production, dewatering and disposal all in a single well, thus eliminating a large part of the infrastructure, and environmental impact associated with vertical well systems.
For a further understanding of the nature, objects, and advantages of the present invention, reference should be had to the following detailed description, read in conjunction with the following drawings, wherein like reference numerals denote like elements and wherein:
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In the dewatering process, when the water enters the borehole 95, from the other boreholes 18, the water 85 will travel down the inner bore 87 of string 76 into the water sump 50, while water 85 is also being collected from the coal formations 12, 14 in borehole 95, through perforations 97 in the wall 19 of the casing 23, to travel down the annulus 38 between the carrier string 32 and casing 23, into the sump 50. At the level above the ESP 75, a third packer 98 has been placed in the annulus between the carrier string 32 and the casing 23, so as to isolate the sump 50. Therefore, the water traveling down the annulus 38 will flow through perforations 99 formed in the wall of the carrier string below the packer 98, so that the ESP 75 can pump the collected water 85 into the lower water injection zone 100 through perforations 89 formed in the wall of the casing 23. Likewise, the water 85 traveling down the annulus 87 of string 76 will be pumped by the ESP 75 through the perforations 89. This process will allow the water to flow into the lower water injection zone 100 in borehole 95, thus having a single well 95 collecting the water 85 from multiple wells, through the inner string 76, and water from the borehole 95 being collected as described above. Therefore, the dewatering and disposal process is simplified, since the water 85 from all wells is be injected in a single collection zone 100 in well 95, while the methane gas is collected within the annulus.
This application claims priority of provisional patent application entitled “MULTI LENSE COAL BED/METHANE DEWATERING AND PRODUCTION SYSTEM,” Ser. No. 60/384,871, filed on May 31, 2002, and provisional patent application entitled “MULTI LENSE COAL BED/METHANE DEWATERING AND PRODUCTION SYSTEM,” Ser. No. 60/388,696, filed on Jun. 14, 2002, both by the same inventor, both of which are fully incorporated herein by reference thereto. This is a continuation-in-part application of co-pending U.S. patent application Ser. No. 10/262,557 filed Sep. 30, 2002, entitled “Method and System for Hydraulic Friction Controlled Drilling and Completing Geopressured Wells Utilizing Concentric Drill Strings”, which was a continuation of patent application U.S. Ser. No. 09/771,746, filed Jan. 29, 2001, by the same title, which issued as U.S. Pat. No. 6,457,540, on Oct. 1, 2002, both of which are incorporated herein by reference.
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Number | Date | Country | |
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20030221836 A1 | Dec 2003 | US |
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60384871 | May 2002 | US | |
60388696 | Jun 2002 | US |
Number | Date | Country | |
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Parent | 09771746 | Jan 2001 | US |
Child | 10262557 | US |
Number | Date | Country | |
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Parent | 10262557 | Sep 2002 | US |
Child | 10372522 | US |