The present disclosure relates to a clamp for communication cables. More particularly, the present disclosure relates to a clamp for communication cables that is formed from a flexible material to accommodate different sized cables and a more rigid material to minimize deflection.
Communication cables are used to transport a signal between two locations. Communication cables may include electrical cables that transport an electrical signal, or the communication cables may be optical fibers that transport a signal using light. These cables may be used in telecommunication applications, where the signal, and therefore the cables, travel long distances.
Clamps may be used to support these cables. For example, a clamp may be connected to a pole or other support and may minimize slack in the cable. The clamp may also be connected the support to guide the cables along the support (e.g., from the top to the base of the support).
One type of clamp is constructed completely of metal. This type of clamp includes two different halves that may be positioned and secured around the cable. However, only a limited amount of torque may be applied when securing the two halves around the cable because the rigidity of the metal parts may compress the cable if overtightened, which may negatively affect signal transfer. Additionally, the completely metal construction is susceptible to cause short circuits because of lightning strikes, which can negatively affect communication. Finally, the rigidity of the metal parts prevent movement in the opening that accommodates the cable, thus limiting each clamp to a single-sized cable. In other words, a single clamp is not interchangeable across different sized cables, and a worker would need to use different clamps depending on the cable size.
Another type of clamp is constructed completely from a stiff rubber to achieve some of the rigid properties of the all metal clamp. Like the all metal clamp, the all rubber clamp is generally able to accommodate only one size of cable and therefore different clamps are required when working with different sized cables.
A final type of clamp uses a metal body with rubber inserts or bushings, which may be connected to the metal body to form different sized holes to accommodate different sized cables. The individual bushings may provide limited flexibility to accommodate a small variation in cable size. However, different bushings generally must be used when changing between different sized cables. One issue is that securing the bushings to the metal body may be difficult. It may be difficult to properly install the bushings when initially securing the clamp to the cable. When workers need to open the clamp to make repairs or replacements, the unsecured bushings may fall to the ground where they are unreachable by the worker on the support.
The foregoing underscores some of the problems associated with conventional clamps for communication cables. Furthermore, the foregoing highlights the long-felt, yet unresolved need in the art for a single clamp that may be used across different sized cables.
Various examples of the present disclosure can overcome various problems of the aforementioned and other disadvantages associated with known clamps and offer new advantages as well.
According to one aspect of various examples of the present disclosure there is provided a clamp constructed from a first material permanently fixed to a second material that is more rigid than the first material.
According to another aspect of various examples of the present disclosure, there is provided a clamp that includes a first housing formed from a rigid material and a flexible material, and a second housing formed from a rigid material and a flexible material.
According to another aspect of various examples of the present disclosure, there is provided a clamp that includes a housing constructed from a metal material and at least partially overmolded with a flexible rubber material.
According to another aspect of various examples of the present disclosure, there is provided a clamp that includes a housing constructed from a metal material and a flexible rubber material is connected to the housing after being separately formed.
According to another aspect of various examples of the present disclosure, there is provided a clamp that includes a rubber portion for contacting the cable. The rubber portion includes spaced apart ridges that flex and/or compress to accommodate different sizes of cable.
According to another aspect of various examples of the present disclosure, there is provided a clamp that includes a compressible material which forms an opening for receiving a cable and fixed to a rigid material. The compressible material is able to flex and/or compress relative to the rigid material in order to change the size of the opening.
According to another aspect of various examples of the present disclosure, there is provided a clamp for securing a cable to a support includes a first section and a second section. The first section includes a first base portion constructed from a first material and a first bushing fixed to the first base portion and constructed from a second material that is more compressible than the first material. The first bushing including a first groove with at least one first projection. The at least one first projection can deform based on the size of the cable received within the first groove. The second section is removable connected to the first section and includes a second base portion constructed from a third material, and a second bushing fixed to the second base portion and constructed from a fourth material that is more compressible than the third material. The second bushing includes a second groove aligned with the first groove and has at least one second projection. The at least one second projection is configured to deform based on the size of the cable received within the second groove.
According to another aspect of various examples of the present disclosure, there is provided a clamp for securing a cable to a support. The clamp includes a first section including a first base portion constructed from a first material. The first base portion has a pair of first projections. The first section also includes a first bushing fixed to the first base portion and spaced apart from either projection of the pair of first projections. The first bushing is constructed from a second material that is more compressible than the first material. The first bushing includes a pair of spaced apart angular portions that form a groove. The pair of angular portions is configured to deform based on the size of the cable received within the first groove. A second section is removable connected to the first section. The second section includes a second base portion constructed from a third material. The second portion has a pair of second projections that engage with the pair of first projections. The second section also includes a second bushing fixed to the second base portion and constructed from a fourth material that is more compressible than the third material. The second bushing includes a second groove aligned with the first groove. The second bushing can deform based on the size of the cable received within the second groove.
According to another aspect of various examples of the present disclosure, there is provided a clamp for securing a pair of cables to a support. The clamp includes a first section with a first base portion constructed from a first material, and a first bushing fixed to the first base portion and constructed from a second material that is more compressible than the first material. The first bushing includes a first groove that is configured to deform based on the size of a first cable of the pair of cables received within the first groove. The first section also includes a second bushing fixed to the first base portion and constructed from a second material that is more compressible than the first material. The second bushing is spaced apart from the first bushing. The second bushing includes a second groove that can deform based on the size of a second cable of the pair of cables received within the second groove. The clamp also includes a second section that is removably connected to the first section. The second section includes a second base portion constructed from a third material, and a third bushing fixed to the second base portion and constructed from a fourth material that is more compressible than the third material. The third bushing includes a third groove aligned with the first groove and a fourth groove aligned with the second groove. The third groove and/or the fourth groove can deform based on the size of the pair of cables.
According to another aspect of various examples of the present disclosure, there is provided a clamp for securing a pair of cables to a support. The clamp includes a first section with a first base portion constructed from a first material. The first base portion includes a first planar surface. The first section also includes a first bushing that is removably connected to the first base portion and constructed from a second material that is more compressible than the first material. The first bushing includes a first groove. The first groove can receive a cable and the first bushing can deform based on the size of the cable. The clamp also includes a second section that is removably connected to the first section. The second section includes a second base portion that is constructed from the first material and has a second planar surface. The second section also includes a second bushing that is removable connected to the second base portion and constructed from the second material. The second bushing including a second groove aligned with the first groove. The second groove can receive the cable and the second bushing can deform based on the size of the cable.
According to another aspect of various examples of the present disclosure, there is provided a clamp for securing a pair of cables to a support. The clamp includes a first section with a first base portion constructed from a first material. The first section also includes a first bushing that is removably connected to the first base portion and constructed from a second material that is more compressible than the first material. The first bushing includes a first groove disposed on the first side and a second groove opposite to the first groove disposed on the second side. The first groove can receive a first cable and the second groove can receive a second cable. The clamp includes second section connected to the first side of the first section and includes a second base portion constructed from the first material. The second section also includes second bushing connected to the second base portion and constructed from the second material. The second bushing includes a third groove aligned with the first groove. The third groove can receive the first cable. The clamp includes third section connected to the second side of the first section and includes a third base portion constructed from the first material. The second section also includes third bushing connected to the third base portion and constructed from the second material. The second bushing includes a fourth groove aligned with the second groove. The fourth groove can receive the second cable.
The disclosure herein should become evident to a person of ordinary skill in the art given the following enabling description and drawings. The drawings are for illustration purposes only and are not drawn to scale unless otherwise indicated. The drawings are not intended to limit the scope of the invention. The following enabling disclosure is directed to one of ordinary skill in the art and presupposes that those aspects within the ability of the ordinarily skilled artisan are understood and appreciated.
Various aspects and advantageous features of the present disclosure will become more apparent to those of ordinary skill when described in the detailed description of preferred embodiments and reference to the accompany drawing wherein:
As shown in
As shown in
The first section 104 may include a base portion 112 with a raised central portion 116. In the illustrated example, the central portion 116 may be formed approximately in the center of the base portion 112, although the central portion 116 may be offset from the center of the base portion 112. The illustrated central portion 116 is substantially perpendicular to the base portion 112, although other examples may include a central portion 116 that extends at a different angle with respect to the base portion 112.
The first section 104 may also include a projection 120, 124 on either side of the base portion 112. Each projection 120, 124 may be spaced apart from the central portion 116. In the illustrated example, each projection 120, 124 may extend substantially perpendicularly from the base portion 112. Although in other examples, the first projection 120 and/or the second projection 124 may extend from the base portion 112 at a different angle. For example, alternate examples may include the first projection 120 and/or the second projection 124 extending at an angle between about 5° and about 175°. Alternate examples may include the first projection 120 and/or the second projection 124 extending at an angle between about 25° and about 155°. Alternate examples may include the first projection 120 and/or the second projection 124 extending at an angle between about 45° and about 135°. Alternate examples may include the first projection 120 and/or the second projection 124 extending at an angle between about 65° and about 115°.
The first section 104 also may include a first compartment 128 between the central portion 116 and the first projection 120, and a second compartment 132 between the central portion 116 and the second projection 124. As shown in
In the illustrated example, the first section 104 is formed as a unitary piece where the base portion 112, the central portion 116, and the projections 120, 124 are all formed together (e.g., in a mold). However, in other examples, the central portion 116 and/or at least one of the projections 120, 124 may be formed separately from the base portion 112.
As shown in
In some examples, the first and second bushings 136, 140 may be connected (e.g., removably or permanently) to the base portion 112. For example, the rubber or synthetic rubber material may be manufactured (e.g., overmolded, 3-D printed, etc.) separately from the base portion 112. As will be described in more detail below, the first and second bushings 136, 140 can slide onto the first section 104.
In other examples, the first and second bushings 136, 140 may be permanently connected to the base portion 112. For example, the rubber or synthetic rubber material may be overmolded onto the base portion 112, although other manufacturing processes, like 3-D printing, may be used. In this example, the first and second bushings 136, 140 may not be formed as separate elements prior to being connected to the base portion 112 (e.g., they are manufactured directly onto the base portion 112). Once the molding or other manufacturing process is complete, the first and second bushings 136, 140 may not be removable from the base portion 112.
As illustrated in
In the illustrated example, the first and second bushings 136, 140 may extend along the entire length of the respective compartment 128, 132. Although in other examples, the first bushing 136 and/or the second bushing 140 may only extend along a portion of the respective compartment 128, 132. For example, the first bushing 136 and/or the second bushing 140 may only be formed at one or both openings of the respective compartment 128, 132 at either end of the base portion 112. In other words, an alternate example may include a central portion of the first compartment 128 and/or a central portion of the second compartment 132 that does not include the overmolded material.
As shown in
Within each compartment 128, 132, the respective bushing 136, 140 may have a pair of spaced apart angled portions 148. As shown in
In some forms, each groove 152 may include a projection 156 that extends from a center of the groove 152. The projection 156 may be spaced apart from the angled portions 148. The projection 156 may also be thinner as compared to the angled portions 148.
In some forms, each of the bushings 136, 140 may include a groove 158 that extends at least partially along the length of the respective bushing 136, 140. For example,
After the bushings 136, 140 are manufactured, they may be slid into one of the compartments 128, 132 so that the groove 158 surrounds at least part of the base portion 112 within the respective compartment 128, 132. Each bushing 136, 140 may be connected to the base portion 112 via a frictional fit. In other examples, the bushings 136, 140 and the base portion 112 may be connected with a fastener (e.g., a mechanical fastener, a magnet, etc.). Either of these examples may allow the bushings 136, 140 to be removable. In other examples, the bushings 136, 140 may be permanently secured after being positioned within the respective compartment 128, 132 (e.g., by applying an adhesive).
In examples where the bushings 136, 140 are overmolded (or otherwise manufactured) directly to the base portion 112, the bushings 136, 140 may be formed around the base portion 112 so that the shape of each bushing 136, 140 is substantially the same as the example described above, but there is no distinct groove 158.
As shown in
With continued reference to
In the illustrated example, the base portion 160 proximate to the central portion 164 of the second section 108 may be at least partially planar. The base portion 160 may project outwardly from this region with a curved orientation. The central portion 164 may be perpendicular to the planar portion of the base portion 160.
The second section 108 may also include a projection 168, 172 on either side of the base portion 160. Each projection 168, 172 may be spaced apart from the central portion 164. In the illustrated example, each projection 168, 172 may extend substantially perpendicularly from the base portion 160. Although in other examples, the first projection 168 and/or the second projection 172 may extend from the base portion 160 at a different angle. For example, alternate examples may include the first projection 168 and/or the second projection 172 extending at an angle between about 5° and about 175°. Alternate examples may include the first projection 168 and/or the second projection 172 extending at an angle between about 25° and about 155°. Alternate examples may include the first projection 168 and/or the second projection 172 extending at an angle between about 45° and about 135°. Alternate examples may include the first projection 168 and/or the second projection 172 extending at an angle between about 65° and about 115°.
As shown in
The second section 108 also may include a first compartment 176 between the central portion 164 and the first projection 168, and a second compartment 180 between the central portion 164 and the second projection 172. As shown in
In the illustrated example, the second section 108 is formed as a unitary piece where the base portion 160, the central portion 164, and the projections 168, 172 are all formed together (e.g., in a mold). However, in other examples, the central portion 164 and/or at least one of the projections 168, 172 may be formed separately from the base portion 160.
Returning to
In some forms, the bushing 184 may be removably connected to the base portion 160. For example, the rubber or synthetic rubber material may be manufactured (e.g., molded, 3-D printed, etc.) separately from the base portion 160. Once the manufacturing process is complete, the bushing 184 may connect (e.g., with a press fit or friction fit) to the second section 108. Alternatively, a fastener (e.g., a mechanical fastener, a magnet, etc.) may be used to connect the bushing 184 to the second section 108. In either of these examples, the bushing 184 may be selectively removable from the second section 108. In alternate examples, the bushing 184 may be permanently connected to the second section 108 using an adhesive.
In other forms, the bushing 184 may be permanently connected to the base portion 160 by being formed against and/or around the base portion 160. For example, the rubber or synthetic rubber material may be overmolded onto the base portion 160, although other manufacturing processes, like 3-D printing, may be used. Once the molding or other manufacturing process is complete, the bushing 184 may not be removable from the base portion 160.
As illustrated in
In the illustrated example, the bushing 184 may extend along the entire length of both compartments 176, 180. For example,
As shown in
Within each compartment 176, 180, the bushing 184 may have a pair of side portions 190 that each form a groove 192. The side portions 190 may be connected to one another by a middle portion 194, although as described above, the side portions 190 may be formed separate from one another. Each side portion 190 may have a substantially C-shape or U-shape when viewed at an end, which may be a similar shape as the compartments 176, 180. In examples where the bushing 184 is formed separately from (e.g., not overmolded to) the base portion 160, the shape of the side portions 190 may allow the bushing 184 to connect to the base portion 160 (e.g., with a friction fit). In examples where the bushing 184 is manufactured directly to the base portion 160, the shape of the side portions 190 may be substantially the same as the shape of the compartments 176, 180 as a result of the manufacturing process.
The middle portion 194 may have a similar shape as the central portion 164 and may substantially cover the central portion 164.
In some forms, each side portion 190192 may include at least one projection 196 that extends from a center of the groove 192. As shown in
In use, the first and second sections 104, 108 may begin separated. In this position, the compartments 128, 132 of the first section 104 and the compartments 176, 180 of the second section 108 are not completely enclosed. A user may be able to position each of the sections 104, 108 around fiber optic cables. For example, the first section 104 may be positioned on one side of the cables while the second section 108 may be positioned on the other side of the cables. The user may then align the first and second sections 104, 108 to bring them into engagement.
As shown in
Additionally, the projections 120, 124 of the first section 104 may engage the projections 168, 172 of the second section 108. As described above, the bushing 184 may be spaced apart from each of the projections 168, 172 of the second section 108. When the first and second sections 104, 108 are engaged, the projections 120, 124 of the first section 104 may fit within the space between the bushing 184 and the respective projection 168, 172 of the second section 108 (see e.g.,
In some forms, the projections 120, 124 of the first section 104 may be received within the respective space in a loose engagement. This may facilitate disconnection of the first section 104 from the second section 108 to make realignments and/or repairs.
In other forms, inserting the projections 120, 124 into the space may engage and connect the first and second sections 104, 108 together. For example, the space between the bushing 184 and each projection 168, 172 of the second section 108 may be sufficiently small so that the respective projections 120, 124 create an engagement using a press fit or a frictional fit. In other examples, at least one of the projections 120, 124 on the first section 104 may include a first mechanical fastener (not shown) and the respective projection(s) 168, 172 on the second section 108 may include a second mechanical fastener (not shown) that is complementary to the first mechanical fastener. Engagement between the first and second mechanical fasteners may create a snap fit that removably connects the first and second sections 104, 108 together. In still other examples, at least one of the projections 120, 124 on the first section 104 may include a first magnet (not shown) and the respective projection(s) 168, 172 on the second section 108 may include a second magnet (not shown) that has an opposite polarity to the first magnet. In still another example, any two or more of the connection mechanisms may be combined for use when connecting the first and second sections 104, 108 together.
In the engaged position, the central portion 116 of the first section 104 and the central portion 164 of the second section 108 may be aligned with one another. More specifically, the bushing 184 of the second section 108 may contact the central portion 116 of the first section 104. This may partition the first and second passageways 200, 204 from one another (e.g., which may limit movement of the cables within the clamp 100). Additionally, contact between the bushing 184 and the central portion 116 may limit metal on metal contact. In other examples, the central portion 116 of the first section 104 may also be covered with rubber (or a similar material) to reduce exposed metal surfaces.
As shown in
As shown in
In some forms, the cables 500 may have a small cross-sectional area and may be ordinarily prone to bending or pinching, which disrupt signals passing through the cables 500. The shape and/or size of the angled portions 148 may allow the cable 500 to be securely positioned (e.g., embedded) in order to limit deformations that cause signal disruptions.
A force may not be initially applied when the cables 500 are first placed in the respective grooves 152. For example, the cables 500 may be seated against the bushings 136, 140 without a force being applied toward the bushings 136, 140. In other words, the cables 500 may just rest on top of the bushings 136, 140 while the angled portions 148 are in their neutral position. In other examples, a user may apply a force to the cables 500 and/or the bushings 136, 140 so that the angled portions 148 move radially outward to accommodate the respective cable 148.
In some forms, the projection 156 may be able to compress without buckling. As described in more detail below, this can assist in allowing the angled portions 148 to contact the outer surface of the cable 500 without the cable 500 being seated too far within the groove 152. However, in other examples, the projection 156 may buckle in order to accommodate larger cables 500.
As shown in
In addition, the bushing 184 may be brought into contact with the cables 500. As with the bushings 136, 140 of the first section 104, the bushing 184 of the second section includes projections 196, which are similarly flexible. The cables 500 may have a larger diameter than the distance between adjacent projections 196. As the second section 108 is brought into engagement, the cable 500 is forced between at least two of the projections 196. The projections 196 flex and/or compress to accommodate the diameter of the cable 500. The projections 196 may also be biased back toward an initial position to provide a securing force to the cable 500.
As illustrated in
As shown in
The cables 500 may become embedded within one or more of the bushings 136, 140, 184 as the fastener 210 is tightened in order to limit bending or pinching in the cable 500.
Additionally, as the fastener 210 is tightened, the rigid material of the first and second sections 104, 108 may experience limited deflection. In other words, the shape of the first and second sections 104, 108 does not substantially change while tightening occurs.
In some forms, the central portion 160 of the second section 108 may be in contact with or proximate to the central portion 116 of the first section 104 when the fastener 210 is fully tightened.
As shown in
As shown in
In other examples, each cable 600 may initially rest on top of the respective bushing 136, 140. In other words, the user may not initially apply a force to move the angled portions 148 to accommodate the respective cables 600. The angled portions 148 may not move until the second section 108 is connected as described below.
In some forms, the cables 600 may have a large cross-sectional area (e.g., as compared to the cable 500) and may be less prone to bending or pinching, and therefore less likely to have issues with signal transfers through the cables 600.
As shown in
In addition, the bushing 184 may be brought into contact with the cables 600. As with the bushings 136, 140 of the first section 104, the bushing 184 of the second section includes projections 196, which are similarly flexible. The cables 600 may have a larger diameter than the distance between adjacent projections 196. As the second section 108 is brought into engagement, the cable 600 is forced between at least two of the projections 196. The projections 196 flex and/or compress to accommodate the diameter of the cable 600. The projections 196 may also be biased back toward an initial position to provide a securing force to the cable 600.
As illustrated in
In the illustrated example, the bushing 184 includes multiple projections 196 so that it can accommodate both a cable 500 with a smaller diameter and a cable 600 with a larger diameter. In other words, different projections 196 may be compressed when clamping different sized cables, although the cable may still be positioned between at least two of the projections 196.
As shown in
In some forms, because the larger diameters of the cables 600 may not fit to be embedded within the bushings 136, 140, the deformation of the projections 196 as a result of tightening the fastener 210 may assist in maintaining the position of the cables 600 within the first and second sections 104, 108.
Additionally, as the fastener 210 is tightened, the rigid material of the first and second sections 104, 108 may experience limited deflection. In other words, the shape of the first and second sections 104, 108 does not substantially change while tightening occurs.
In some forms, the first section 104 and the second section 108 may be spaced further apart when the fastener 210 is fully tightened when the larger cable 600 is used as compared to when the smaller cable 500 is used.
As described above, the shape of the bushings 136, 140, 184 therefore assist in maintaining the position of cables of multiple sizes. This allows the same clamp 100 to be used with a variety of cables without having to replace the bushings 136, 140, 184, or other parts of the clamp 100.
As shown in
As shown in
The clamp 1000 may include two section sections 1008 that may be substantially similar to the second section 108 of clamp 100. The clamp 1000 may also include a first section 1004 that is symmetrical about two axes. For example, the first section 1004 may be symmetrical through the central portion 1016 like the first section 104. However, the first section 1004 may also be symmetrical along the perpendicular direction that extends along the length of the base portion 1012.
In this example, the first section 1004 may include a pair of central portions 1016 extending in opposite directions. Additionally, the first section may include projections extending in two directions from the base portion 1012. In some forms, the first section 1004 may include two projections 1020, 1024, where a middle of each projection is connected to the base portion 1012 so that each projection 1020, 1024 extends on both sides of the base portion 1012. In other forms, the first section 1012 may include four projections, with each projection extending in only one direction from the base portion 1012.
In this example, the bushings 1036, 1040 may not include a planar surface (e.g., like planar surface 140). Instead, each bushing 1036, 1040 may include a pair of angular portions 1048 on either side of the base portion 1012. This may form four different grooves 1052 for a cable to be positioned in.
Although the example in
As shown in
One of ordinary skill will appreciate that the exact dimensions and materials are not critical to the disclosure and all suitable variations should be deemed to be within the scope of the disclosure if deemed suitable for carrying out the objects of the disclosure.
One of ordinary skill in the art will also readily appreciate that it is well within the ability of the ordinarily skilled artisan to modify one or more of the constituent parts for carrying out the various embodiments of the disclosure. Once armed with the present specification, routine experimentation is all that is needed to determine adjustments and modifications that will carry out the present disclosure.
The above embodiments are for illustrative purposes and are not intended to limit the scope of the disclosure or the adaptation of the features described herein to particular fiber optic cable clamps. Those skilled in the art will also appreciate that various adaptations and modifications of the above-described preferred embodiments can be configured without departing from the scope and spirit of the disclosure. Therefore, it is to be understood that, within the scope of the appended claims, the invention may be practiced other than as specifically described.
This application claims the benefit of U.S. Provisional Application No. 63/436,962, filed Jan. 4, 2023, the entire contents of which is incorporated herein by reference in its entirety.
Number | Date | Country | |
---|---|---|---|
63436962 | Jan 2023 | US |