This application claims the benefit of priority under 35 U.S.C. § 119 of European Patent Application 14 188 999.8 filed Oct. 15, 2014, the entire contents of which are incorporated herein by reference.
The invention relates to a multi-stage centrifugal pump with a foot part which comprises a suction connection and a delivery connection and with a head part.
The invention departs from the state of the art, as is known for example with the Grundfos pump construction series of the type CR and CRE. With regard to these pumps, it is the case of multi-stage, vertically operated centrifugal pumps with a foot part and with a head part, between which at least two pump stages are arranged, said pump stages each comprising an impeller and a housing surrounding this. The suction connection and the delivery connection of the pump are formed in the foot part. The fluid to be delivered gets through a suction branch, which is likewise arranged in the foot part of the pump, firstly into the first pump stage and further up to the last pump stage, where it is led back into the foot part again via an annular channel formed between the outer casing and the housings, and there is led out of the pump via a delivery branch. The drive shaft of the pump which connects the impellers is led out through the head part in a sealed manner, where a motor bracket connects, said motor bracket being provided for receiving an electrical drive motor and in which the pump-side shaft is coupled in movement to the motor-side shaft. With regard to the above mentioned pump construction series, it is the case of pumps which are vertically operated, which means to say are operated in a manner standing on the foot part with a vertical impeller axis, but for the present invention it is basically of no concern as to whether the pump is operated vertically or in any other position.
With these known pumps, the head part and the foot part are typically formed from a metallic cast material, whereas the outer casing consists of sheet metal shaped into a cylinder. The outer casing and the pump stages are clamped between the head part and foot part and are held by four clamping bolts which are led through bores in corners of the head part and foot part, said corners laterally projecting beyond the cylinder body.
The pumps of the previously mentioned construction series have proven their worth and are on the market in numerous different power and housing embodiments.
Stress conditions within the pump can undesirably change, if such pumps are operated at high temperature differences between the medium to be delivered and the environment, since the clamping bolts (tension bolts) undergo a different thermal expansion than the housings of the pump stages. Objects or flying parts can jam or at least settle in this region, on account of the clamping bolts which are arranged at a small distance to the housing casing, and this is not desirable. These clamping bolts also upset the overall optical impression of the pump, which is otherwise impressed by the simple cylinder casing which is mostly formed from stainless steel. A cladding of the clamping bolts however is mostly cumbersome and expensive.
A multi-stage pump from U.S. Pat. No. 2,957,426 is counted as belong to the state of the art and with this, the pump stages can be selectively connected in parallel or in series. The individual pump stages are connected there via stud bolts which partly run through the pressure channel and connect the pump stages to an end-part of the pump housing peripherally surrounding all pump stages and at a distance at a face side.
Departing from the first mentioned state of the art, it is an object of the present invention to provide a multistage centrifugal pump of the known type, such that the mentioned disadvantages are at least avoided or possibly prevented.
The multistage centrifugal pump according to the invention comprises a foot part and a head part, between which at least two pump stages are arranged, said pump stages each comprising an impeller and a housing surrounding this. These housings are surrounded at a distance by an outer casing, so that an annular channel is formed, wherein clamping bolts are provided, which connect the head part and the foot part to one another amid the inclusion of the casing and the housings. According to the invention, the clamping bolts are arranged in the annular channel between the outer casing and the housings.
The basic concept of the present invention is thus to not to lead the clamping bolts clamping the pump stages between the head part and the foot part as well as the outer casing between the head part and foot part, along the outer side of the outer casing, but within the outer casing and specifically in the annular channel which is formed by the housings of the pump stages and the outer casing.
The arrangement according to the invention has numerous advantages. Apart from the optically pleasing appearance of the pump, one can prevent objects from settling or even jamming here, due to the clamping bolts which are arranged in a manner covered by the outer casing.
A significant technical advantage lies in the fact that the clamping bolts, the outer casing and pump stage always have the same temperature level, specifically that of the delivery fluid, due to the arrangement of the clamping bolts in the annular channel, thus where delivery fluid flows along. This is particularly advantageous if, on the one hand, delivery fluids with a greatly fluctuating temperature level are delivered, and on the other hand the temperature of the delivery fluid differs greatly from the surrounding temperature of the pump. This allows the thermal expansions of the clamping bolt on the one hand, and those of the pump stages on the other hand, to essentially always be effected to the same extent, due to the arrangement of the clamping bolts within the delivery fluid flow, so that no load peaks due to temperature can occur here. Thereby, it is to be assumed that both pump stages, at least however the housings and the clamping bolts, typically also the outer casing, consist of the same type of materials, typically metal, which have an essentially equal coefficient of expansion.
Moreover, it has been found that stud bolts arranged within the annular channel form a type of guidance for the delivery fluid, so that a significantly reduced eddying of the fluid occurs at the delivery branch than is the case of comparable pumps of a conventional construction type, at least when the annular channel is subjected to through-flow at the delivery side.
Moreover, the pressure-effective surface area onto the head part or the foot part is reduced by the cross-sectional area of the clamping bolts, due to the inward relocation of the clamping bolts.
The annular channel is advantageously connected such that the annular channel connects the delivery-side exit, preferably of the last pump stage, to the delivery connection of the pump, in a fluid-leading manner, as is the case with the initially mentioned pump construction series according to the state of the art. The previously mentioned advantages with regard to flow technology result with this arrangement, and moreover the pressure effective surface areas within the pump housing and thus the effective forces are reduced by way of the clamping bolts.
Alternatively, the centrifugal pump according to the invention can also be constructed such that the annular channel is provided at the suction connection side, which means connects a suction connection of the pump to a suction entry, preferably of the first pump stage. With this arrangement, the pressure loading, in particular of the outer casing is significantly lower than with the other variant.
It is advantageous with regard to design, if at least two clamping bolts are provided, which are arranged at the same angular distance in the annular channel. This ensures a minimum of uniformity with regard to the introduction of forces. Preferably however, four clamping bolts which are angularly arranged at a distance of 90° with respect to the impeller axis in a uniformly distributed manner are provided in the annular channel, with the solution according to the invention. This arrangement is particularly advantageous with regard to the force introduction as well as with regard to the leading of the flow.
As to where the clamping bolts are arranged within the annular channel is basically freely selectable. However, it has been found to be particularly advantageous if the clamping bolts are arranged in the middle of the annular channel in the radial direction, since they are then favorably subjected to peripheral flow. Moreover, the risk of acoustic noise is reduced, which could arise in the case if the outer casing touches the clamping bolts during operation. Radially in the middle thereby means between the inner side of the outer casing and the outer sides of the housings of the pump stages, and specifically at the same radial distance to both.
The clamping bolts are advantageously provided with an outer thread at least at one end, preferably however at both ends, so that they can either be tightened at both sides by way of bolts which are supported on the head part or foot part. Advantageously however, bores can also be provided on the head part side or foot part side and these be provided with an inner thread, into which an end of the clamping bolt can then be screwed, so that a fastening by way of the nut is only effected at the other end. Thereby, the bores are preferably designed as through-bores, so that no corrosion-encouraging fluid can collect in the bore. Thereby, a pocket-hole bore can also be provided instead of a through-bore, and this pocket-hole bore close to the end comprises an outwardly leading channel, for example in the form of a transverse bore, in order to be able to lead away this corrosion-encouraging fluid to the outside as the case may be. Alternatively, one end of a clamping bolt can also be formed via other positive fit means, for example in the form of a hook or a radially widened cylindrical shoulder engaging into a corresponding receiver on the inner side of the foot part or head part. If for example a hook is provided at the end of a clamping bolt, then a web is provided at the foot part side or head part side, into which this can be hooked. A suitable other positive-fit connection can also be provided.
It is useful to provide a seal—sealing means—between the clamping bolt and the head part and/or foot part, in particular when the annular channel is arranged at the delivery side, but also with a suction-side arrangement. Such a sealing means is to be provided when the clamping bolt or a component connected thereto passes through the head part or the foot part. According to the invention, a multitude of solutions are envisaged for sealing off this region, and these are yet described in more detail further below.
A good and simultaneously economical sealing results if a seal is arranged between the clamping bolt and through-bore, and the clamping bolt is designed in a thread-free manner in this region of the seal. An O-ring can advantageously serve for this, which is inexpensive and reliable. The O-ring can sealingly bear on the thread-free part of the camping bolt over the whole periphery, and a sealing here is thus significantly more effective and more simply possible that in the region of the thread. A smooth, for example cylindrical wall is likewise to be provided on the through-bore side, and, as the case may, be shoulders, grooves or other aids can be provided, in order to hold the seal, in particular the O-ring at the envisaged location.
According to a further development of the invention, a groove-like seal seat is provided on the clamping bolt side, for fixing the O-ring at the location between the clamping bolt and for example the through-bore in the head part, said location with regard to the design being envisaged for this fixation, wherein the groove-like seal seat comprises a first contact shoulder which is formed by a ring fixed in a groove on the clamping bolt, and a second contact shoulder which is formed by a further ring which comprises an inner thread and is fixed on the threaded section of the clamping bolt. Thereby, the arrangement is usefully such that it is the case of a thread section of the thread, with which the clamping bolt is fixed and tensioned on the housing side, thus typically on a section of the outer thread which is provided at one end.
Alternatively, the fixation of the clamping bolt on the head part or foot part can be effected by way of a cap nut which on one side comprises a collar which projects radially beyond the through-bore and with which this cap nut can be supported on the other side of the through-bore, on the head part or foot part. Moreover, the cap nut has a hollow-cylindrical section which engages into the through-bore, comprises a peripheral groove on its outer periphery as a seal seat for the O-ring and is provided with an inner thread, into which the thread at the end of the tie-rod engages.
Alternatively, a seal seat for an O-ring can be formed by a ring which is provided with an inner thread and which is fixed on a thread section of the clamping bolt. A peripheral groove is then advantageously provided on the through-bore side, into which groove the O-ring is positively held, in order to bear with its inner side on the seal seat formed by the ring. A groove does not necessarily need to be provided, it is also conceivable for a shoulder to be provided close to the end of the through-bore, in which shoulder the O-ring is received. The seal seat, thus the receiver for the O-ring can then be formed by this part of the through-bore which is widened in a stepped manner, in combination with a covering washer, wherein the washer replaces the third wall in the through-bore, said third wall being otherwise formed by the groove.
A modular construction, for example of clamping bolt sections which at one end are provided with a bore provided with an inner thread and at the other end are provided with an outer thread, and which is thus suitable for extending the clamping bolt, is conceivable, since according to the invention, the clamping bolts lies at the inside, thus where they are not visible to the user. Constructionally identical clamping bolts can be used in this manner for construction series of pumps with a different number of stages, and these clamping bolts are brought to the desired length by way of one or more suitable extensions. Thus one can use the same clamping bolts with pumps having different head parts, wherein a necessary adaptation is effected by way of such an extension part.
Advantageously, according to a further development of the invention, the ratio of the surface areas which are pressure-effective with regard to the loading of the clamping bolt and are loaded by the exit pressure of the pump and by the entry pressure of the pump is at least two, preferably between three and five. This surface area ratio is particularly advantageous, since the inner-lying arrangement of the clamping bolts practically has no noticeable influence on the exit pressure of the pump, so that the exit pressure of the pump corresponds roughly to that which a comparable pump musters with clamping bolts arranged on the outside and with the same drive power.
The invention is hereinafter explained in more detail by way of embodiment examples represented in the figures.
The various features of novelty which characterize the invention are pointed out with particularity in the claims annexed to and forming a part of this disclosure. For a better understanding of the invention, its operating advantages and specific objects attained by its uses, reference is made to the accompanying drawings and descriptive matter in which preferred embodiments of the invention are illustrated.
In the drawings:
Referring to the drawings, the basic construction of the vertical, multi-stage centrifugal pump described herein is firstly represented by way of
The housings 5 are designed cylindrically at their outer side and are sealingly arranged on one another. They delimit an annular channel 8 on the inner side which is delimited at the outside by an outer casing 9 consisting of sheet metal and forming part of the pump housing. The outer casing 9 and the housing 5 are clamped between the foot part 1 and the head part 7, and the clamping forces which are necessary for this are formed by four tie-rods in the form of clamping bolts 11, which are arranged distributed at an equal angular distance about the longitudinal axis 10 of the pump which also forms the rotation axis 10 of the shaft 6.
Each clamping bolt 11 at its two ends is provided with an outer thread which is screwed with one end in a bore 12 on the foot part 1, said bore being provided with an inner thread. The other end with the embodiment according to
This design principle which is represented by way of
The four clamping bolts 11 are not only arranged in the annular channel 8 in a manner distributed at the same angular distance of 90° about the longitudinal axis 10, but also arranged radially centrally in the channel 8, so that they have the same distance to the outer side of the housing 5 and to the inner side of the outer casing 9. This annular channel 8 runs out within the foot part 1 in a pressure channel 15 leading to a delivery connection 16 whose connection flange is visible in
The head part 7 of the pump is extended to the top and there is formed into a motor bracket 17 in the manner known per se, and this motor bracket is envisaged for fastening the electrical drive motor which comes to bear thereon and whose shaft is connected in a rotationally fixed manner to the free end of the shaft 6 via a coupling which is not shown here,
Since the clamping bolts 11 are fixed in through-bores 13 of the head part, these bores need to be sealed with respect to the head part, in order to ensure the sealedness of the housing in this region. With the embodiment represented by way of
The cap nut 19 is designed cylindrically from the head 20 on, wherein a peripheral groove 23 is provided at a short distance behind the head and this serves for receiving an O-ring 24 which is held within this groove 23 and which seals the cap nut 19 within the through-bore 13 in the head part 7. The cap nut on the other side of the groove 23 is designed in a hollow-cylindrical manner and comprises an inner thread 25, in which the end 18 of the clamping bolt 11 which is provided with a thread engages. The clamping bolt 11 which is fixed with its other end in the foot part 1 is tightened and sealed with respect to the through-bore 13 by way of the seal in the form of a the O-ring 24, with this cap nut 19.
A fastening of the clamping bolt 11 by way of a cap nut 26, said fastening being on the head part side, is represented by way of
The clamping bolt 11 passes completely through the through-bore 13, with the embodiment represented by way of
With the embodiment represented by way of
With the embodiment according to
Finally,
A vertical, multi-stage centrifugal pump is represented in the region of the head part by way of
While specific embodiments of the invention have been shown and described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.
Number | Date | Country | Kind |
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14188999 | Oct 2014 | EP | regional |
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2753807 | Lung | Jul 1956 | A |
2957426 | Miller | Oct 1960 | A |
3051090 | Zumbusch | Aug 1962 | A |
4690600 | Lauer | Sep 1987 | A |
4842480 | Jensen | Jun 1989 | A |
Number | Date | Country |
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10 72 100 | Dec 1959 | DE |
12 75 866 | Aug 1968 | DE |
32 40 259 | Feb 1984 | DE |
2 348 221 | Jul 2011 | EP |
Number | Date | Country | |
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20160108922 A1 | Apr 2016 | US |