The present application claims benefit of prior-filed Indian Provisional Patent Application 201941016743, filed Apr. 26, 2019, which is hereby incorporated by reference herein in its entirety.
The present invention generally relates to spherical motors, and more particularly relates to a multi-stage spherical motor.
Recent developments in the field of UAV (Unmanned Aerial Vehicles), drones for unmanned air transport, robotics, office automation, and intelligent flexible manufacturing and assembly systems have necessitated the development of precision actuation systems with multiple degrees of freedom (DOF). Conventionally, applications that rely on multiple (DOF) motion have typically done so by using a separate motor/actuator for each axis, which results in complicated transmission systems and relatively heavy structures.
With the advent of spherical motors, there have been multiple attempts to replace the complicated multi-DOF assembly with a single spherical motor assembly. A typical spherical motor consists of a central sphere on which coils are wound, which may be orthogonally placed from each other. The sphere is surrounded by multi-pole magnets in the form of an open cylinder. The coil assembly is held axially and maintained in a vertical position via, for example, a metal post. The outer cylinder is held by a yoke/frame via a bearing, which allows the cylinder to be rotatable about its axis. The yoke is further connected to the metal post of the coil assembly via a second bearing, which allows the yoke, along with the cylinder, to be rotatable about one or two additional axes.
Unfortunately, current attempts to apply the spherical motor to the certain applications, such as UAVs and robotics, have led to several spherical motor design concepts. Unfortunately, many of these design concepts suffer certain drawbacks. For example, many have limited power density (e.g., power-to-weight ratio).
Hence, there is a need for a spherical motor that at least exhibits a power density greater than presently known spherical motors. The present invention addresses at least this need.
This summary is provided to describe select concepts in a simplified form that are further described in the Detailed Description. This summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
In one embodiment, a multi-stage spherical motor includes an inner stator, an outer stator, a rotor, and magnets. The inner stator has a plurality of inner stator windings wound thereon. The outer stator is spaced apart from and at least partially surrounds the inner stator, and has a plurality of outer stator windings wound thereon. The rotor is disposed between the inner stator and the outer stator and is configured to rotate about a plurality of perpendicular axes. The rotor has an inner surface and an outer surface. An inner array of magnets is coupled to the inner surface of the rotor, and an outer array of magnets coupled to the outer surface of the rotor.
In another embodiment, a multi-stage spherical motor includes an inner rotor, an outer rotor, a stator, inner stator coils, and outer stator coils. The inner rotor is configured to rotate and has an inner surface and an outer surface. The outer rotor is spaced apart from and at least partially surrounds the inner rotor. The outer rotor is configured to rotate with the inner rotor and has an inner surface and an outer surface. An inner array of magnets is coupled to the outer surface of the inner rotor, and an outer array of magnets is coupled to the inner surface of the outer rotor. The stator is disposed between the inner rotor and the outer rotor, and has a stator inner surface and a stator outer surface. The inner stator coils are wound on the stator inner surface and the outer stator coils are wound on the stator outer surface.
In yet another embodiment, a multi-stage spherical motor includes an inner stator, an outer stator, a rotor, an inner array of magnets, and an outer array of magnets. The inner stator has a plurality of inner stator windings wound thereon, and comprises an inner stator iron backing and a plurality of arc-shaped inner stator poles, where each arc-shaped inner stator pole is connected to the inner stator iron backing. The outer stator is spaced apart from and at least partially surrounds the inner stator. The outer stator has a plurality of outer stator windings wound thereon, and comprises an outer stator iron backing and a plurality of arc-shaped outer stator poles, where each arc-shaped outer stator pole is connected to the outer stator iron backing. The rotor is disposed between the inner stator and the outer stator and is configured to rotate about a plurality of perpendicular axes, and has an inner surface and an outer surface. The inner array of magnets is coupled to the inner surface of the rotor, and the outer array of magnets is coupled to the outer surface of the rotor. The plurality of inner stator windings comprise (i) a plurality of inner stator distributed windings and (ii) an inner stator voice coil winding, the plurality of outer stator windings comprise (i) a plurality of outer stator distributed windings and (ii) an outer stator voice coil winding wound thereon, the inner stator voice coil winding is disposed on an outer surface of the inner stator, and the outer stator voice coil winding is disposed on an inner surface of the outer stator.
Furthermore, other desirable features and characteristics of the multi-stage spherical motor will become apparent from the subsequent detailed description and the appended claims, taken in conjunction with the accompanying drawings and the preceding background.
The present invention will hereinafter be described in conjunction with the following drawing figures, wherein like numerals denote like elements, and wherein:
The following detailed description is merely exemplary in nature and is not intended to limit the invention or the application and uses of the invention. As used herein, the word “exemplary” means “serving as an example, instance, or illustration.” Thus, any embodiment described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other embodiments. All of the embodiments described herein are exemplary embodiments provided to enable persons skilled in the art to make or use the invention and not to limit the scope of the invention which is defined by the claims. Furthermore, there is no intention to be bound by any expressed or implied theory presented in the preceding technical field, background, brief summary, or the following detailed description.
An example embodiment of a two-stage spherical motor 100 implemented in one envisioned end-use implementation is depicted in
The rotor 102 is coupled to a load shaft 116, which is rotationally mounted to a support 118 via a bearing assembly 122. As a result, the rotor 106 and load shaft 116 are rotatable relative to the inner and outer stators 102, 104. A payload 124 may be coupled to the load shaft 116 and rotated therewith. In the embodiment depicted in
The inner stator 102 and outer stator 104 may each be constructed as a unitary structure or from two or more structures. In the depicted embodiment, however, the inner and outer stators 102, 104 are both formed as unitary structures, and each includes an iron backing and a plurality of arc-shaped poles that are spaced apart from each other. More specifically, and with reference now to
The inner stator iron backing 202 includes an inner main body 212 and a plurality of inner spokes 214. The inner spokes 214 extend radially outwardly from the inner main body 212 and are spaced-apart from each other to define a plurality of inner stator slots 216. Each of the arc-shaped inner stator poles 204 is directly connected to a different one of the inner spokes 214. The outer stator iron backing 206 includes an outer main body 218 and a plurality of outer spokes 222. The outer spokes 222 extend radially inwardly from the outer main body 218 and are spaced-apart from each other to define a plurality of outer stator slots 224. Each of the arc-shaped outer stator poles 208 is directly connected to a different one of the outer spokes 222.
As may be appreciated the iron backing 202, 206 provides a low reluctance path for the magnetic flux that is generated when the coils (described momentarily) are electrically energized. The iron backing 202, 206 and associated spokes 214, 222 may be constructed of any one of numerous known materials. Some non-limiting examples include relatively soft magnetic solid material, steel stampings/laminations, and molds made up of soft iron powder and/or composites. As may also be appreciated, the arc-shape and spacing of the inner and outer poles 204, 208 define the shapes of the inner and outer stators 102, 104 as being spherically shaped.
Turning now to the rotor 106, an embodiment of which is shown more clearly in
As
Returning now to
Regardless of the number of phases, the inner and outer stator distributed windings 304, 308, when energized, are used for spinning the rotor 106 relative to the inner and outer stators 102, 104, and the inner and outer stator voice coil windings 306, 312, when energized, are used for tilting the rotor 106 relative to the inner and outer stators 102, 104. That is, and with reference to
In another embodiment, which is depicted in
In this embodiment, a plurality of concentric inner stator coils 518 are spirally wound around each inner stator pole projection 508, and a plurality of concentric outer stator coils 522 are spirally wound around each outer stator pole projection 514. More specifically, each inner stator pole projection 508 and one concentric inner stator coil 518 spirally wound around it. Similarly, each outer stator pole projection 514 has one concentric outer stator coil 522 are spirally wound around it.
As
Furthermore, and
In yet another embodiment, which is depicted in
The inner rotor 704 and outer rotor 706 both have magnets 718 coupled thereto. The inner rotor 704 has an inner array of magnets 718-1 coupled to its outer surface 722, and the outer rotor 706 has an outer array of magnets 718-2 coupled to its inner surface 724. The inner and outer arrays of magnets 718 may be variously configured. For example, each may be configured as a Halbach array or as a non-Halbach. The inner and outer rotors 704, 706 are configured to both tilt and spin and are both coupled to a common load shaft 726.
The multi-stage spherical motor embodiments disclosed herein exhibit several advantages over many presently known spherical motors. One advantage is a volumetric advantage, whereby the multi-stage configuration enables high power density spherical motor construction in a relatively small space envelope. The multi-stage spherical motor embodiments have less parts, thereby increasing overall reliability. The multi-stage spherical motor embodiments also exhibit relatively higher torque. For example, as
In this document, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Numerical ordinals such as “first,” “second,” “third,” etc. simply denote different singles of a plurality and do not imply any order or sequence unless specifically defined by the claim language. The sequence of the text in any of the claims does not imply that process steps must be performed in a temporal or logical order according to such sequence unless it is specifically defined by the language of the claim. The process steps may be interchanged in any order without departing from the scope of the invention as long as such an interchange does not contradict the claim language and is not logically nonsensical.
Furthermore, depending on the context, words such as “connect” or “coupled to” used in describing a relationship between different elements do not imply that a direct physical connection must be made between these elements. For example, two elements may be connected to each other physically, magnetically electronically, logically, or in any other manner, through one or more additional elements.
While at least one exemplary embodiment has been presented in the foregoing detailed description of the invention, it should be appreciated that a vast number of variations exist. It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration of the invention in any way. Rather, the foregoing detailed description will provide those skilled in the art with a convenient road map for implementing an exemplary embodiment of the invention. It being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope of the invention as set forth in the appended claims.
Number | Date | Country | Kind |
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201941016743 | Apr 2019 | IN | national |