This application is based on and claims priority from Korean Patent Application Nos. 10-2008-0124217, 10-2009-0001478, 10-2009-0002993 and 10-2009-0082826 filed on Dec. 8, 2008, Jan. 8, 2009, Jan. 14, 2009 and Sep. 3, 2009, respectively in the Korean Intellectual Property Office, the disclosure of which is incorporated herein in its entirety by reference.
1. Field of the Invention
Exemplary embodiments relate generally to pressurized switches capable of providing different signals variable by pressure applied thereto.
2. Description of the Prior Art
A pressurized switch, having a conductor that operates by moving up and down between contact points separated from each other, is generally used for controlling an on/off operation of a system since it generates just a single signal by contacting the conductor between the contact points.
In recent years, with the trends toward the scaling-down of household electrical appliances and the convenience for users, there have been proposed pressurized switches capable of generating various signals in response to pressure variation.
Those pressurized switches operating in the pressure mode are fabricated to generate various patterns of signals by shifting contact points in response to pressure applied thereto. In such a pressurized switch, a number of contact points are disposed to move their contacting positions by means of an elastic plate that is changed in shape when pressure is applied thereto.
However, such pressurized switches are usually formed by fixing the elastic plates to printed circuit boards (PCB) in a form of reclamation, so it makes their fabrication processes complicated.
Further, as signals from the pressurized switch are variously generated by a turnover operation of the elastic plate, it degrades quick response character because there is a need of finely adjusting pressure to the switch around an area at which a turnover transformation occurs in the elastic plate.
Accordingly, the exemplary embodiments have been made to solve the above-mentioned problems occurring in the prior art while advantages achieved by the prior art are maintained intact.
The exemplary embodiments are directed to a multi-step pressurized switch fabricated with a simpler PCB structure in a lower product cost.
The exemplary embodiments are also directed to a multi-step pressurized switch quickly responding to pressure by a user, including a space that enables vertical motion to a direction of pressure transmission.
The exemplary embodiments are further directed to a multi-step pressurized switch responding to a minute pressure variation.
The exemplary embodiments are further directed to a multi-step pressurized switch capable of shielding itself from electromagnetic waves by means of an electromagnetic interference shielding film.
The exemplary embodiments are further directed to a multi-step pressurized switch fabricated by a simpler process.
The exemplary embodiments are further directed to a multi-step pressurized switch improved in a sense of click.
The exemplary embodiments are further directed to a multi-step pressurized switch capable of enabling a multi-step operation only by a single elastic plate.
In an embodiment, there is provided a multi-step pressurized switch including: a switched PCB connected to a PCB of an electronic device and having at least one or more contact points on the top; and an elastic plate settled on the top of the switched PCB and electrically connecting the contact points with each other if there is pressure. The elastic plate may include: a first projection protruding upward from the edge of the elastic plate; a second projection joining with the first projection and protruding in the same direction with the first projection; and a first slope bending down toward a direction opposite to the first projection from the edge of the elastic plate.
The first projection may include a cutout space facilitating transformation of the first projection if the elastic plate is pressed. The first and second projections may be configured to slant toward the center of the elastic plate. The elastic plate may further include a second slope disposed between the first and second projections and isolating the first and second projections. The switched PCB may include: a first contact point having a margin from the first slope under the elastic plate; a second contact point meeting the first projection if the elastic plate is pressed; and a third contact point meeting the second projection if the elastic plate is more pressed than when the first projection meets the second contact point.
The multi-step pressurized switch may further include a film wrapping the elastic plate and the switched PCB and fixing the elastic plate to the switched PCB. The film may be an electromagnetic interference shielding film.
The first slope may be configured to have a plurality of bridges opposite to each other at both corners of the elastic plate.
The bridges may be composed of two members opposite to each other, or four members opposite to each other in diagonals.
In another embodiment, a multi-step pressurized switch may include: a PCB on which a plurality of contact parts is formed; and an elastic plate settled on the PCB and electrically connecting the contact parts of the PCB. The elastic plate may include: a base fixedly settled on the PCB and shaped in a belt slanting outward; a first contact region disposed in both internal sides of the base and extending toward the center of the base; a second contact region configured in a convex at the center of the base; and connectors linking the first and second contact regions together. In this embodiment, the first contact region meets the contact part of the PCB if the second contact region is pressed and then the second contact region meets the contact part of the PCB if the second contact region is continuously pressed.
The PCB may further include: a frame in which grooves are formed in a predetermined shape; and conductive terminals configured corresponding to the grooves and fixedly inserted into the grooves to form the plural contact parts.
The base may include bends formed at the left and right sides and steadily meeting the contact part of the PCB.
The PCB may further include grooves at both sides. And, the base may include hooks provided at both ends and fixedly inserted into the grooves of the PCB.
The multi-step pressurized switch may further include a protection film attached to wrap the top of the elastic plate and fixing the elastic plate on the PCB. In this case, the multi-step pressurized switch may further include a frame cover settled on the protection film and combined to the PCB through both ends, preventing the elastic plate and the protection film from separation.
The above and other objects, features and advantages of the present invention will be more apparent from the following detailed description taken in conjunction with the accompanying drawings, in which:
Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings. The matters defined in the description, such as the detailed construction and elements, are nothing but specific details provided to assist those of ordinary skill in the art in a comprehensive understanding of the invention, and thus the present invention is not limited thereto. The same drawing reference numerals are used for the same elements across various figures.
Referring to
The elastic plate 20 is laid on the top of the switched PCB 10. In operation, being pressed down by a user, the elastic plate 20 meets the contact points 13, 15 or 17 on the switched
PCB. But, without pressure thereto, the elastic plate 20 is isolated from the contact points 13, 15 or 17, returning to its original form.
As illustrated in
The first slope 22 is placed to meet the first contact point 13 on the switched PCB 10 when pressure is applied to the elastic plate 20 by a user. As shown by the vertical sections in
The first projection 23 is placed to meet the second contact point 15 on the switched PCB 10 when pressure is applied to the elastic plate 20 by a user. As shown by the vertical sections in
As shown in
The second slope 26 is configured to have a hoop shape slanting toward the center of the elastic plate 20 at the center of the first projection 23.
The second slope 26 is provided to isolate the first projection 23 from the second projection 27. When a user presses the elastic plate 20, the second projection 27 transforms to be leveled lower than the first projection 23 or in the same position with the first projection 23, preventing the first and second projections 23 and 27 from contacting each other.
The second projection 27 joining with the second slope 26 is shaped in a round plate having a convex surface. With this structure, the second projection 27 meets the third contact point 17 if the first projection 23 begins to be transformed and the elastic plate 20 is pressed heavier than when the first projection 23 has met the second contact point 15.
Additionally, on the bottom of the switched PCB 10, other contact points (not shown; referred to as “bottom contact points”) are formed to meet a PCB of a mobile communication terminal. The first, second and third contact points, 13, 15 and 17, which are arranged on the top of the switched PCB 10, are electrically connected to the bottom contact points (i.e., the first through third contact points may be electrically connected to the PCB of the mobile communication terminal through the bottom contact points of the switched PCB 10). The elastic plate 20 is laid on the contact points 13, 15 and 17.
Additionally, On the top of the switched PCB 10, a base film 40 having an opening shaped as like the elastic plate 20 is further comprised to prevent the elastic plate 20 from sliding and moving out of the switched PCB 10.
The base film 40 is made of polyethylene terephthalate (PET) or polycarbonate (PC).
Between the base film 40 and the elastic plate 20, as shown in
The space 19 is a spatial room for enabling the elastic plate 20 to extend laterally while the elastic plate 20 is transforming. With the space 19, the elastic plate 20 can be easily transformed by pressure applied thereto.
The first contact point 13, the second contact point 15 and the third contact point 17 are arranged on the top of the switched PCB 10 and electrically connected to the bottom contact points formed on the bottom of the switched PCB 10.
As shown in
The film 30 wrapping the tops of the elastic plate 20 and the base film 40 is made up of an electromagnetic interference shielding film 31 for the purpose of blocking electromagnetic waves from a mobile communication terminal.
In this structure, an insulation film made of an insulator, such as polyethylene terephthalate (PET), is formed on the bottom of the electromagnetic interference shielding film 31, interrupting electrical conduction to the top of the elastic plate 20.
Now, phased operations of the multi-step pressurized switch 1 will be described hereinafter with reference to
From the initial step, if a user presses the elastic plate 20, the elastic plate 20 is transformed as like as shown in
In other words, being pressed by a user, as shown in
From the step shown in
At this time, the second projection 27 is turned over to reduce the repulsive force thereof as illustrated in
As aforementioned, since the multi-step pressurized switch 1 is simply composed of the switched PCB 10, the elastic plate 20 and the film 30, it is possible to scale down the switch 1 in size, especially in height. Thus, the multi-step pressurized switch 1 according to the exemplary embodiments may be advantageously applicable to a smallized device such as mobile communication terminal.
In the meantime,
The components or elements with the reference numerals marked in
In these embodiments, the first slope 22 of the elastic plate 20 is composed of bridges 22a and 22b as respectively shown in
Referring to
Owing to these structure of the first slope 22 with the bridges 22a or 22b, it contributes to enhance a sense of click for a user. And, as the contacting force by pressure is concentrated on the bottoms of the bridges 22a or 22b, it also improves the reliability of contacts.
Moreover, it is possible to lighten the elastic plate 20, reducing the total weight of the multi-step pressurized switch according to the exemplary embodiment of the present invention.
Now further will described other embodiments proposed by the present invention for the multi-step pressurized switch in conjunction with
Referring to
On the PCB 100, as noticed from
The PCB 100, as shown in
The frame 110 and the conductive terminals 120 of the PCB 100 may be manufactured by an insert molding process.
The elastic plate 200 is combined with the top face of the PCB 100, operating to conduct an electrical connection between the contact parts 120a˜120d of the PCB if it is pressed. The elastic plate 200 is made up of a conductive material. If pressure is removed, the elastic plate 200 is isolated from the contact parts and returns to its original form.
The elastic plate 200 is fixedly settled on the PCB 100. The elastic plate 200 may be composed of a base 210 shaped in a belt slanting outward, a first contact region 220 extending toward the center of the base 210 from both side of the base 210, a second contact region 230 formed in a convex at the center of the base 210, and connectors 240 linking the first and second contact regions 220 and 230 together.
In this embodiment, the base 210 is configured to have a slant rising toward the center. At both ends of the base 210, hooks 212 are provided to be inserted into the grooves that are formed in the both ends of the frame 110 of the PCB 100. The reason of providing the grooves 112 and the hooks 212 is for making the base 210 easily combined to the PCB, which simplifies the fabrication process of the multi-step pressurized switch.
At the left and right sides of the base 210, bends 214 are formed to continuously meet the contact parts of the PCB 100. For instance, the bends 214 formed at the left and right sides of the base 210 are steadily conditioned to respectively meet the first and fourth contact parts 120a and 120d of the PCB 100. These bends 214 contribute to stably support the elastic plate 200 on the PCB 100, enhancing the first clicking performance thereof.
The first contact region 220 goes down to meet the first contact part 120a of the PCB 100 when the elastic plate 200 is pressed. The first contact region 220 is formed to extend toward the center from both internal sides of the base 210, which may be configured horizontally or slantingly. The first contact region 220 of the elastic plate 200 can be noticed by the dotted line in
The connectors 240 acts to link the first and second contact regions 220 and 230 together, which may be configured horizontally or slantingly as like the first contact region 220.
The second contact region 230 is configured in a convex to which pressure is directly applied. If pressure is applied to the second contact region 230, the first contact region 220 first meets the first contact part 120a of the PCB 100 and the edge of the second contact region 230 meets the second contact part 120b of the PCB 100. Afterward, if the elastic plate 200 is continuously pressed, the center of the second contact region 230 goes down to meet the third contact part 120c of the PCB 100.
The protection film 300 is attached to wrap the top of the elastic plate 200, strongly fixing the elastic plate 200 to the PCB 100. While the elastic plate 200 is fixed to the PCB 100 by inserting the hooks 212, which join with both ends thereof, into the grooves 112 at the both sides of the frame 110, the protection film 300 contributes to more strengthening the fixation force of the elastic plate 200 on the PCB 100. Furthermore, the protection film 300 is also helpful in protecting the elastic plate 200 from a physical or mechanical damage by frequent presses of a button to the second contact region 230. The protection film 300 may be formed of polyethylene terephthalate (PET).
The frame cover 400 is placed on the protection film 300 and combined with the PCB 100, acting to hold the elastic plate 200 and the protection film 300 within a boundary between the PCB 100 and the frame cover 400 and prevent them from being out of the boundary.
In combination between the frame cover 400 and the PCB 100, hooks 114 are formed on the edge of the PCB 100 and both sides of the frame cover 400 extends downward and have holes 410 which can be inserted by the hooks 114.
In case that the multi-step pressurized switch shown in
Hereinafter will be described a fabrication procedure of the multi-step pressurized switch according to this embodiment.
First, the insert molding processes are carried out to independently form the PCB 100 including the frame 110 and the terminals 120, the elastic plate 200, the protection film 300 and the frame cover 400.
Then, the elastic plate 200 is fixed to the top of the PCB 100. During this, the hooks 212 at both ends of the elastic plate 200 are inserted into the grooves 112 formed at both sides of the frame 110. The bends 214 of the elastic plate 200 are set to steadily meet the first and fourth contact parts 120a and 120d of the PCB 100.
Next, the protection film 300 is attached to wrap the top of the elastic plate 200. During this, the corners of the protection film 300 are the upper side of the PCB 100 and thereby the elastic plate 200 is further fixed to the PCB 100.
Finally, by settling the frame cover 400 on the elastic plate 200, to which the protection film 300 is attached, and combining the frame 110 of the PCB 100 with the structure assembling the frame cover 400, the elastic plate 200 and the protection film 300, the multi-step pressurized switch is completely fabricated. As described above, the multi-step pressurized switch can be easily fabricated in a simple procedure.
With this structure, the multi-step pressurized switch shown in
First referring to
From the state of
Now referring to
As described above, the multi-step pressurized switch according to the exemplary embodiments is effective in reducing a product cost in virtue of a simpler structure of an elastic plate and a switched PCB.
Further, if there is an input of pressure by a user, the multi-step pressurized switch according to the exemplary embodiments is improved in operational reliability by responding to a minute pressure variation, as well as quickly responding to a pressurized input, through a space that enables vertical motion against a direction of pressure transmission.
Further, the exemplary embodiments provide the multi-step pressurized switch with an electromagnetic interference shielding film that interrupts electromagnetic waves from electronic devices.
Besides, the multi-step pressurized switch can be fabricated in a smaller product cost by a simpler process of fixedly settling an elastic plate on a PCB, attaching a protection film and combining a frame cover thereto.
Further, it improves a sense of click since an elastic plate is provided with bends constantly meeting contact parts of a PCB.
Moreover, according to the exemplary embodiments, even a single elastic plate enables a multi-step operation because a plurality of contact regions of the elastic plate (e.g., 200) sequentially meets contact parts of a PCB when the elastic plate is pressed.
Although exemplary embodiment of the present invention has been described for illustrative purposes, those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the invention as disclosed in the accompanying claims.
Number | Date | Country | Kind |
---|---|---|---|
10-2008-0124217 | Dec 2008 | KR | national |
10-2009-0001478 | Jan 2009 | KR | national |
10-2009-0002993 | Jan 2009 | KR | national |
10-2009-0082826 | Sep 2009 | KR | national |