The present invention generally relates to building systems, and more specifically, a beam-to-column joint in a light gauge steel assembly for use in a building.
Shear walls and moment frames are often used in the construction of buildings. The shear walls and moment frames are configured to handle and transmit forces in a specified manner depending on the desired outcome. Moment frames are typically governed by bending forces. Conventionally, moment frames are not made of light gauge steel because the sections are so thin they will easily buckle and not have a useful bending load capacity. Heavy gauge steel moment frames are seldom used in wood structures because the moment frames are too heavy for the structure. Plywood shear walls are costly and labor intensive to install, and are also subject to variable and unreliable performance because of installation errors.
In one aspect, a beam-to-column joint comprises a beam including first and second longitudinal ends and a panel zone located adjacent to the first end of the beam. The panel zone includes a yielding member and reinforcing structure at least partially bounding the yielding member. The reinforcing structure is configured to concentrate stresses to within the yielding member. A column includes a bottom end and a top end, the top end of the column being attached to the panel zone. The panel zone is configured to resolve external lateral forces on the beam and column into shear force in the yielding member so that the yielding member will fail prior to failure of the beam and column.
In another aspect, a light weight boxed wall frame comprises first and second columns extending generally parallel to each other in spaced relation. First and second panel zones are attached to the respective first and second columns at top ends thereof. Each of the panel zones includes a yielding member and reinforcing structure at least partially bounding the yielding member, the reinforcing structure being configured to concentrate stresses to within the yielding member. A beam extends between the first and second panel zones and generally perpendicular to the first and second columns. The panel zones are each configured to resolve external lateral forces on the columns and beam into shear force in the panel zones so that the yielding members will yield prior to significant yielding of the beam and the columns.
In yet another aspect, a multi-story boxed wall frame system comprises first and second boxed wall frames, the first boxed wall frame being configured for positioning below the second boxed wall frame. Each boxed wall frame comprises first and second columns extending generally parallel to each other in spaced relation, first and second panel zones attached to the respective first and second columns at top ends thereof, and a beam extending between the first and second panel zones and generally perpendicular to the first and second columns. Each of the panel zones includes yielding members and reinforcing structure at least partially bounding the yielding members, the reinforcing structure configured to concentrate stresses to within the yielding member. The boxed wall frame is configured to resolve external forces into shear force in the yielding member such that the yielding members will yield prior to yielding of the beam and the columns. At least one tie-down rod is configured to extend between and connect the first and second boxed wall frames to each other.
Other objects and features will be in part apparent and in part pointed out hereinafter.
Corresponding reference characters indicate corresponding parts throughout the drawings.
Referring to
As seen in
Referring still to
The beam 14 is attached to the column 12 with at least one fastener, such as attachment bolts 70. The attachment bolts extend through the bottom wall 24 of the beam 14 and the column end channel 50 to attach the beam to the column 12. The attachment bolts 70 also extend through the internal stiffeners 62d, 64 positioned adjacent the bottom wall 24 and the column end channel 50. The bottom wall 24 of the beam, the column end channel 50, and the internal stiffeners 62d, 64 can include openings configured to receive the bolts 70. The bolts 70 are preferably high strength bolts, such as ¾″ to 1½″ bolts. In one embodiment, the bolts 70 are 1⅛″ bolts. Other connection configurations and structures for attaching the beam 14 to the column 12 (not shown) are within the scope of the present invention, such as angles and/or plates welded and/or bolted to the beam and the column.
In general, a structure is subjected to horizontal loads (e.g., seismic, wind) and vertical loads (e.g., gravity). Failures due to lateral or horizontal loads can be tolerated to some degree, but failures in the vertical or gravity support can cause the entire structure to collapse. The beam-to-column joint 16 is configured to yield to dissipate energy due to horizontal loads while still maintaining the ability to carry the vertical load. The beam-to-column joint 16 including the panel zone 18 forces specific behavior of the beam 14 and column 12. The configuration of the beam and column assembly forces ductile behavior in a specific location (the panel zone 18) to dissipate energy and reduce the potential for failure of the entire assembly. Yielding occurs in the panel zone 18 before yielding or failure of the beam 14 or column 12. Specifically, a yielding member or panel 71 comprising a portion of the rear wall 20 generally bounded by the stiffeners 62a, 62b, 62c, 62d will fail prior to failure of the column or beam, while the panel zone 18 remains sufficiently intact because of the stiffeners to support the weight of the building. External stresses (e.g., horizontal loads) acting on the beam and column assembly are resolved into shear forces in the panel 71. When the beam and column assembly is subjected to external forces, a tension-compression couple creates a moment in the beam. The couple is resolved in the panel 71 as shearing force and loads are transferred into the column to be transferred into the foundation of a building to which the assembly is attached. The beam 14 and column 12 are configured to have a bending capacity that is high enough to force the desired failure mechanism in the panel 71 within the panel zone 18. The panel 71 will yield to dissipate energy before the beam or column reaches the bending capacity (i.e., the panel 71 will yield before either the beam or column significantly yields). Even though portions of the beam and/or column may yield locally (i.e., some of the material may yield), the entire element (the beam or column) does not yield (i.e., the beam or column does not significantly yield). The panel 71 yields to dissipate energy before either the beam or column yields in a fashion to prevent performance of the gravity function of the beam/column. For example, a deformed state of the beam-to-column joint is illustrated in
In the embodiment of
The panel zone structure 72 includes reinforcing structure 90 configured to concentrate stresses within the panel zone structure. The panel 74 is at least partially bounded by the reinforcing structure 90. As seen in
In the illustrated embodiment, the column 12 includes the internal stiffener 64 extending between the first and second side walls 42, 44 adjacent the column end channel 50, as described above. The internal stiffener 64 is connected to the column 12, such as by stitch welding. The internal stiffener 64 can also be connected (e.g., welded) to the column end channel 50. The internal stiffener 64 is generally aligned with the internal stiffener 92d extending along the bottom wall 78 of the panel zone structure 72 when the panel zone structure, beam 14, and column 12 are attached. The beam 14 includes an internal stiffener 94 extending between the top and bottom walls 24, 26 adjacent the beam end channel 30. The internal stiffener 94 is connected to the beam 14, such as by stitch welding. The internal stiffener 94 is generally aligned with the internal stiffener 92a extending along the end channel 84.
The panel zone structure 72 is attached to the column 12 and to the beam 14 with fasteners, such as the attachment bolts 70. The attachment bolts extend through the end channel 84 and the beam end channel 30 to attach the panel zone structure 72 to the beam 14. The attachment bolts 70 connecting the panel zone structure 72 to the beam 14 also extend through the internal stiffeners 92a, 94 positioned adjacent the respective end channels 30, 84. Attachment bolts 70 extend through the bottom wall 78 of the panel zone structure 72 and the column end channel 50 to attach the panel zone structure to the column 12. The attachment bolts 70 connecting the panel zone structure 72 to the column 12 also extend through the internal stiffeners 92d, 64 positioned adjacent the panel zone structure bottom wall 78 and the column end channel 50. With the beam and column assembly attached as described, the beam 14 is attached to the column 12 via the panel zone structure 72. The bottom wall 78 of the panel zone structure 72, the end channel 84, the beam end channel 30, the column end channel 50, and the internal stiffeners 64, 92a, 92d, 94 can include openings configured to receive the bolts 70. As described above, the bolts 70 are preferably high strength bolts, such as ¾″ to 1½″ bolts. In one embodiment, the bolts 70 are 1⅛″ bolts. Other connection configurations and structures for attaching the beam 14, the column 12, and the panel zone structure 72 are within the scope of the present invention, such as angles and/or plates welded and/or bolted to the beam, column, and panel zone structure.
As with the first embodiment described above, the beam-to-column joint including the separately formed panel zone structure 72 forces specific behavior of the beam and column assembly. Specifically, the panel zone structure 72 will yield to dissipate energy before significant yielding or failure of the beam 14 or column 12. External forces acting on the beam and column assembly are resolved in the panel zone structure 72 and specifically in the panel 74 as shear force. The external forces acting on the column (e.g., wind, seismic, etc.) create a moment in the beam 14 that is resolved in the panel zone structure 72 into shear force in the panel 74.
Referring to
The boxed wall frame 10 can be sold and shipped to customers as a disassembled kit, including at least one beam 14, at least one column 12, at least one panel zone 18 (which can either be a separate panel zone structure 72 or can be integral with the beam, as described above), and attachment bolts 70 for attaching the beam to the column. Alternatively, the boxed wall frame 10 can be sold and shipped to customers as an assembled frame (e.g., as seen in
The boxed wall frame 10 including panel zones 18 as described above is useful in residential construction, such as single family and multi-family residences. Multiple boxed wall frames 10 including the described beam-to-column joints 16 can be used in the construction of a building. If the boxed wall frames 10 are shipped to a construction site already assembled, the possibility of miscalculation or incorrect connection in the field is reduced. In addition, the boxed wall frame can be dropped into a building and secured in place without requiring field welding. The boxed wall frame 10 is simply bolted into place in the building.
In use, each boxed wall frame 10 is placed in position on an outside wall of a building 100. On the first level of the building 100, the boxed wall frame 10 is positioned to contact and engage the foundation 102 of the building. For example, as seen in
In a multi-level building, multiple boxed wall frames 10 can be used to form a multi-story boxed wall system 108 for increasing the resistance of the building 100 including the boxed wall system to lateral forces acting in the plane of interior or exterior walls. The multi-story boxed wall system 108 includes the boxed wall frame 10 attached to the foundation 102, as described above. Preferably, each boxed wall frame 10 on an upper level is aligned with a boxed wall frame on the ground floor. In one embodiment, the multi-story boxed wall system can be incorporated into a structure 100 including multiple (e.g., three) stories of lumber walls. Each lumber wall includes a bottom plate 109, a top plate 110 and studs 111. Between the first and second stories and also the second and third stories is wood floor framing 112. Lag screws 114 attach the boxed wall frames 10 of the second and third stories to the wood floor framing 112. Preferably, the lag screws 114 are positioned in only the center two-thirds of each beam 14. The lag screws 114 transfer shear forces into the wood structure of the building. It will be understood that the walls do not have to be made of lumber (e.g., metal studs and plates may be used), and that the interconnection of the boxed wall frames 10 to the walls may be other than described within the scope of the present invention.
As illustrated, preferably the boxed wall frames 10 on each level of the building are generally aligned. The boxed wall frames can increase in size (e.g., be made of heavier gauge steel, or with a wider beam 14 and/or column 12) toward the bottom of the building, as the bottom frames must withstand larger forces. Both the shear forces and the overturning forces on the building 100 are transferred to the foundation 102.
The boxed wall frame 10 as described above offers several advantages in the construction of single or multi-level residential buildings. Because these buildings are smaller than commercial buildings (e.g., about 1-5 stories) and are wooden structures, typical moment frames utilizing heavy gauge steel are not appropriate. Moment frames previously were not made from light gauge steel because of the low bending capacity of the light gauge steel. Plywood shear walls are costly and labor intensive, and they are also subject to multiple installation errors (e.g., overdriving screws/nails into sheathing that is supposed to yield) that cause variable and unreliable performance. In addition, the necessity for shear walls in the buildings limits where windows can be placed.
The boxed wall frames 10 as described above are made of light gauge steel, making them appropriate for smaller wooden structures. They can be prefabricated, thereby eliminating installation errors and reducing or eliminating variability in performance. They are easily installed as they must be simply bolted into place, with no field welding required. They permit the addition of windows anywhere in the building because of the open frame configuration that is strong enough to resist bending or buckling of beams.
Having described the invention in detail, it will be apparent that modifications and variations are possible without departing from the scope of the invention defined in the appended claims.
When introducing elements of the present invention or the preferred embodiments(s) thereof, the articles “a”, “an”, “the” and “said” are intended to mean that there are one or more of the elements. The terms “comprising”, “including” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.
In view of the above, it will be seen that the several objects of the invention are achieved and other advantageous results attained.
As various changes could be made in the above products without departing from the scope of the invention, it is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
This application is a divisional of U.S. patent application Ser. No. 14/603,914, filed Jan. 23, 2015, now U.S. Pat. No. 9,464,427.
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Number | Date | Country | |
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Child | 15258782 | US |