This description relates to systems and methods for controlling switches of a switching stage of a power supply system to be operated as a synchronous rectifier (SR).
Power converters are becoming increasingly commonplace in the electrical industry. Product manufacturers and suppliers of electrical equipment are demanding ever-increasing functionality (i.e., lower input and output voltages, higher currents, faster transient response) from their power supply systems. In high voltage bidirectional converter applications, switches can operate both as rectifiers and as active switches. For example, a body diode drop of high voltage metal-oxide-semiconductor field-effect transistors (MOSFETs) can be relatively high (e.g., 3V), resulting in excessive conduction power dissipation if the FET is operated as a rectifier. Therefore, it is desirable that the switches be operated as a synchronous rectifier (SR) for rectification purposes. However, it is a challenge to combine control for synchronous rectification and active switching functions. Generating the signal for the synchronous rectification drive is particularly challenging because of the high drain voltage of the FETs.
In a described example, a switching controller can be configured to activate a first rectifier switch of an output stage in a first state to provide a secondary current from a secondary winding of a first transformer to generate an output voltage at the output stage in response to detecting a first direction of a secondary current through a secondary winding of a second transformer. Additionally, the switching controller can be configured to activate a second rectifier switch of the output stage in a second state to provide the secondary current from the secondary winding of the first transformer to generate the output voltage at the output stage in response to detecting a second direction of the secondary current through the secondary winding of the second transformer.
In a described example, a circuit can include a resistor, a first direction detection comparator, a second direction detection comparator, a first set of logic, and a second set of logic. The resistor can include a terminal coupled to a first current direction detection terminal. The first direction detection comparator can include a first input, a second input, and an output. The first input of the first direction detection comparator is coupled to the first current direction detection terminal and the second input of the first direction detection comparator is coupled to a first reference voltage. The second direction detection comparator can include a first input, a second input, and an output. The first input of the second direction detection comparator is coupled to a second current direction detection terminal and the second input of the second direction detection comparator is coupled to a second reference voltage. The first set of logic can include an input and an output. The input of the first set of logic is coupled to the output of the first direction detection comparator and the output of the first set of logic is coupled to an input of a first rectifier switch. The second set of logic can include an input and an output. The input of the second set of logic is coupled to the output of the second direction detection comparator and the output of the second set of logic is coupled to an input of a second rectifier switch.
In a described example, a power supply system can include a first switching stage and a second switching stage. The first switching stage can be configured to conduct a primary current in a first direction through a primary winding of a first transformer in a first state and in a second direction through the primary winding opposite the first direction in a second state to provide a secondary current in a first direction through a secondary winding of the first transformer in the first state and in a second direction through the secondary winding in the second state based on the primary current. The second switching stage can be configured to provide an output voltage at a second switching stage in response to the secondary current. The second switching stage can include a switching controller. The switching controller can be configured to activate a first rectifier switch of the second switching stage in a first state. The first rectifier switch can be configured to provide a secondary current from the secondary winding of the first transformer to generate an output voltage at the second switching stage in response to the switching controller detecting a first direction of a secondary current through a secondary winding of a second transformer. Additionally, the switching controller can be configured to activate a second rectifier switch of the second switching stage in a second state. The second rectifier switch can be configured to provide the secondary current from the secondary winding of the first transformer to generate the output voltage at the second switching stage in response to the switching controller detecting a second direction of the secondary current through the secondary winding of the second transformer.
This description relates generally to electronic circuits, and more particularly to a power supply system. The power supply system can include a power transformer (e.g., a first transformer) to inductively transfer a voltage from a primary winding to a secondary winding to generate an output voltage based on a provided input voltage.
The power supply system includes a first switching stage that includes a set of switches that are activated to provide a primary current to the primary winding of the power transformer. A secondary current is generated in the secondary winding of the power transformer based on this input voltage. As an example, the first switching stage can be configured as one of a half-bridge switching circuit, a full-bridge switching circuit, a push-switching circuit, or any of a variety of other types of switching circuits.
The power supply system also includes a second switching stage (e.g., an output stage) that is configured to provide an output voltage based on the secondary current. As described herein, the phrase “configured to” with respect to the functionality of the elements of the power supply system refers to any of a number of ways of enabling a function of the elements of the power supply system, such as based on fabrication, assembly of discrete elements for interrelated function, and/or programming by a controller. The second switching stage can be configured to rectify the secondary current to provide a positive amplitude of the output voltage at each of opposite polarities of the secondary current.
The second switching stage includes rectifier switches to rectify the secondary current. The rectifier switches can be arranged in a bridge configuration and can operate both as rectifiers and as active switches. Each rectifier switch can be implemented similarly to an ideal diode emulator and include a switch and a body diode. Because the voltage drop across a rectifier device can be as high as several volts in high-voltage applications, conduction through a rectifier diode can result a higher than desired power dissipation. Therefore, the rectifier switches can be operated as a synchronous rectifier (SR) for rectification purposes. By operating the rectifier switches as SRs, when the rectifier switches conduct current, the current flows through the channel of the rectifier switches rather than through the body diode, thereby resulting in a lower voltage drop across the rectifier switches.
The second switching stage can include a direction detection transformer. The direction detection transformer can be configured to sense a direction of the secondary current in the second switching stage. The second switching stage can further include a switching controller. The switching controller includes one or more direction detection resistors that can provide a direction voltage based on the sensed direction of the secondary current. The switching controller can operate by comparing the direction voltage(s) from the one or more direction detection resistors with a reference voltage to determine the direction of the secondary current from the second switching stage. The switching controller can include logic which is configured to control the rectifier switches to provide rectification of the secondary current to generate the output voltage. Additionally, the switching controller can enable reverse operation of the power supply system based on an enable signal and reverse switching signals for individual rectifier switches. For example, in reverse operation, a reverse primary current is provided from the output voltage of the power supply system through the secondary winding of the power transformer to generate a reverse secondary current in the primary winding of the power transformer. In this way, the flow of power through the power supply system can be reversed, enabling the power supply system to operate as a bi-directional converter. For example, energy can be extracted from a battery connected to an output of the second switching stage and delivered back into the input source (e.g., the first switching stage).
In the example of
The second switching stage 104 can provide the output voltage VOUT based on the secondary current ISEC1 and the secondary current ISEC2. The secondary current ISEC can reverse direction in each of the switching cycles of the switching frequency in response to the primary current IPRI reversing direction. The second switching stage 104 can be configured to rectify the secondary current ISEC to provide a positive amplitude of the output voltage VOUT during each of the directions of the secondary current ISEC, as inductively provided from the respective directions of the primary current IPRI. As an example, other arrangements of the second switching stage 104 are possible (e.g., as a voltage doubler).
Further, the second switching stage 104 can include rectifier switches 114, a direction detection transformer 116, and a switching controller 118. The rectifier switches 114 can be arranged in a bridge configuration and can operate both as rectifiers and as active switches. For example, the rectifier switches 114 can be operated as a synchronous rectifier (SR) for rectification purposes. According to one example, each rectifier switch can be implemented as an ideal diode emulator including a switch, such as a MOSFET (e.g., an N-channel FET (N-FET)), and a body diode.
The direction detection transformer 116 can be configured to sense a direction of the secondary current ISEC from the second switching stage 104. Based on the sensed direction of the secondary current ISEC, a control signal for synchronous rectification drive and active switching functions can be generated by the switching controller 118. The switching controller 118 includes one or more direction detection resistors that can provide a direction voltage based on the direction of the secondary current ISEC. The switching controller 118 can operate by comparing the direction voltage from one or more direction detection resistors with a first reference voltage VREF to determine the direction of the secondary current ISEC in the second switching stage 104.
The switching controller 118 can include logic which can be configured to control the rectifier switches 114 to rectify the secondary current ISEC, or to enable reverse operation of the power supply system 100 based on an enable signal and reverse switching signals for individual rectifier switches 114. For example, in reverse operation, a reverse primary current is provided from the output voltage VOUT of the power supply system 100 through the secondary winding LSEC of the power transformer 106 to generate a reverse secondary current in the primary winding LPRI of the power transformer 106 to charge a power supply associated with the input voltage VIN.
As discussed above, and similarly in the example of
The switching controller 218 controls driving of the gates of the rectifier switches N1, N2, N3, and N4 based on the direction of the secondary current ISEC of the power transformer 202 or the body diodes of the rectifier switches N1, N2, N3, and N4 being forward-biased, for example.
The rectifier switches N1, N2, N3, N4 can be arranged in a bridge configuration and operate both as rectifiers and as active switches. Each of the rectifier switches N1, N2, N3, and N4 can be implemented similarly to an ideal diode emulator and includes a switch and a body diode. Because the voltage drop across the rectifier switches N1, N2, N3, and N4 can be as high as several volts in high-voltages applications, this can result a higher than desired power dissipation. Due to this voltage drop, the rectifier switches N1, N2, N3, and N4 can be operated as a synchronous rectifier (SR) for rectification purposes. By operating the rectifier switches N1, N2, N3, and N4 as SRs, when the rectifier switches N1, N2, N3, and N4 conduct current, the secondary current ISEC flows to the channel of the switches rather than to the body diode of the respective rectifier switch, thereby resulting a low voltage drop across the rectifier switches.
The second switching stage (e.g., output stage) 204 can be configured (e.g., by a controller) to provide the output voltage VOUT at the output 120 in response to the secondary current ISEC. The second switching stage can include the switching controller 218. The switching controller 218 can be configured to activate a first pair of rectifier switches (e.g., switches N1 and N4) of the second switching stage 204 in the first state (e.g., associated with detecting the first direction of the secondary current ISEC). To clarify, the first pair of rectifier switches N1 and N4 of
Additionally, the switching controller 218 can be configured to activate a second pair of rectifier switches (e.g., switches N2 and N3) of the second switching stage 204 in the second state (e.g., associated with detecting the second direction of the secondary current ISEC). To clarify, the second pair of rectifier switches N2 and N3 of
In the first state, the rectifier switches N1 and N4 are concurrently activated to conduct the secondary current ISEC1 to the output. In the example of
In the example of
The direction detection transformer 216 and direction detection resistors R1, R2 can be configured to sense a direction of the secondary current ISEC from the second switching stage 204. A primary winding LPRI2 of the direction detection transformer 216 can be coupled in series with the secondary winding LSEC1 of the power transformer 202 and the secondary winding LSEC2 of the direction detection transformer 216 can be interconnected with the first direction detection terminal TD1 and the second direction detection terminal TD2. A turns ratio of the direction detection transformer 216 can be greater than 50:1. For example, the direction detection transformer 216 is configured to detect the direction (e.g., polarity) of the secondary current ISEC in the secondary winding LSEC1, and not for the transfer of energy. Therefore, the turns ratio being selected to be greater than 50:1, for example, enables the voltage to be stepped down to a more manageable voltage at a direction detection resistor.
Based on the arrangement of the direction detection transformer 216 being in series with the secondary winding LSEC1, secondary current flows to one of the first or second direction detection resistors R1, R2, thereby generating a voltage (e.g., the first direction voltage VD1 and the second direction voltage VD2) across one of the respective first or second direction detection resistors R1, R2 relative to a low voltage rail (e.g., ground).
According to one example, the power supply system 100 can be implemented with two direction detection resistors R1, R2. The first direction detection resistor R1 can be configured to generate a first direction voltage VD1 in response to a first direction of the secondary current ISEC1 from the second switching stage 204. For example, the secondary current ISEC at the second switching stage 204 of the power transformer 202 acts as a primary current in the first direction through the primary winding LPRI2 of the direction detection transformer 216 (e.g., a second transformer) in the first state and in the second direction through the primary winding LPRI2 opposite the first direction in the second state to provide a direction detection secondary current in the first direction ISEC3 through the secondary winding LSEC2 in the first state based on the secondary current ISEC from the second switching stage 204 of the power transformer 202. The resulting direction detection secondary current ISEC3 can thus cause the first direction detection resistor R1 to generate the first direction voltage VD1. Therefore, the first direction voltage VD1 is associated with the first direction of the secondary current in the secondary winding LSEC2.
The second direction detection resistor R2 can be configured to generate the second direction voltage VD2 in response to a second direction of the secondary current ISEC2 from the second switching stage 204. For example, the secondary current ISEC from the second switching stage 204 of the power transformer 202 acts as the primary current in the second direction through the primary winding LPRI2 in the first state and in the second direction through the primary winding LPRI2 opposite the first direction in the second state to provide the direction detection secondary current in the second direction ISEC4 through the secondary winding in the second state based on the secondary current ISEC from the second switching stage 204 of the power transformer 202. The resulting direction detection secondary current ISEC4 can thus cause the second direction detection resistor R2 to generate the second direction voltage VD2. Therefore, the second direction voltage VD2 is associated with the second direction of the secondary current in the secondary winding LSEC2.
The resistance of the first and second direction detection resistors R1, R2 can be approximately equal. The secondary winding LSEC2 can interconnect each of the first direction detection terminal TD1 and the second direction detection terminal TD2 that are each inputs of the switching controller 218 to indicate one of the first direction and the second direction of the secondary current ISEC.
The implementation of the first clamping diode D1 and the second clamping diode D2 clamping diodes enables the direction detection transformer 216 to be smaller in scale, as the direction detection transformer 216 is configured to detect the direction (e.g., polarity) of the secondary current ISEC in the secondary winding LSEC1, and not for the transfer of energy. Stated another way, the clamping diodes mitigate the volt-second requirement of the direction detection transformer 216.
The switching controller 218 can include a reference voltage generator VREF configured to generate the first reference voltage VREF as a programmable variable reference voltage. In response to deactivation of a given pair of the rectifier switches N1, N2, N3, and N4, parasitic capacitances associated with components of the switching controller 218, such as the rectifier switches N1, N2, N3, and N4, can combine with the secondary winding LSEC1 to form a resonator that can cause ringing in the secondary current ISEC. The ringing in the secondary current ISEC can be sensed by the switching controller 218, resulting in undesirable, spurious activation of the rectifier switches N1, N2, N3, and N4. To prevent such spurious activation of the rectifier switches N1, N2, N3, and N4, the first reference voltage VREF can have an amplitude greater than an amplitude of the direction detection voltages generated by the ringing of the secondary current ISEC. In the example of
The switching controller 218 can be configured to activate the first pair of rectifier switches N1 and N4 in the first state to provide the secondary current ISEC from the secondary winding LSEC1 to generate the output voltage VOUT at the second switching stage 204 in response to detecting the first direction of the secondary current through the secondary winding LSEC2. The switching controller 218 can be configured to activate the second pair of rectifier switches N2 and N3 of the second switching stage 204 in the second state to provide the secondary current ISEC from the secondary winding LSEC1 to generate the output voltage VOUT at the second switching stage 204 in response to detecting the second direction of the secondary current through the secondary winding LSEC2. The switching controller 218 can include a first direction detection comparator 222 and a second direction detection comparator 224.
In this regard, the first direction detection comparator 222 and the second direction detection comparator 224 are configured to compare the direction voltages VD1, VD2 to the first reference voltage VREF to determine the direction of the secondary current ISEC at the secondary winding LSEC1. The first direction voltage VD1 is a positive voltage greater than the first reference voltage VREF, causing an output of the first direction detection comparator 222, which is a first activation signal ACT1, to be logic-high. The logic-high of the first activation signal ACT1 can thus supply a drive to close the first pair of rectifier switches N1 and N4 of the rectifier bridge, allowing the secondary current ISEC1 to flow for that diagonal of the bridge, and mitigating or lowering the voltage drop at the respective rectifier switches N1, N2, N3, and N4 to be well below the voltage drop of the corresponding body diodes for N1 and N4. When the secondary current ISEC2 at the secondary winding LSEC1 flows in the opposite or second direction, the first direction voltage VD1 will drop below the first reference voltage VREF, causing the first activation signal ACT1 to be logic-low, thereby opening switches of the corresponding gates for N1 and N4.
Conversely, when the secondary current at the secondary winding LSEC1 flows in the second direction, secondary current is induced at the secondary winding LSEC2 in the second direction, generating the second direction voltage VD2 across the second direction detection resistor R2. The second direction voltage VD2 is a positive voltage relative to the low voltage rail, causing an output of the second direction detection comparator 224, which is a second activation signal ACT2, to be logic-high. The logic-high of the second activation signal ACT2 can thus supply a drive to corresponding gates of opposite diagonals (e.g., a second pair including N2 and N3) of the rectifier bridge, thereby closing switches of the corresponding opposite diagonal gates, allowing current ISEC2 to flow for that diagonal of the bridge, and mitigating or lowering the voltage drop at the respective rectifier switches N1, N2, N3, and N4 to be well below the voltage drop of the corresponding body diodes for N2 and N3. When the secondary current ISEC1 at the secondary winding LSEC1 flows in the opposite or first direction, the second direction voltage VD2 will drop below the first reference voltage VREF, causing the second activation signal ACT1 to be logic-low, thereby opening switches of the opposite corresponding gates for N2 and N3.
In this way, the first direction detection comparator 222 is configured to generate the first activation signal ACT1 (which is provided as a logic-high to activate the first pair of rectifier switches N1 and N4) in response to the first direction voltage VD1 at the first direction detection terminal TD1 being greater than the reference voltage VREF. As discussed above, the first direction voltage VD1 is associated with the first direction of the secondary current of the direction detection transformer 216. In the example of
The second direction detection comparator 224 is configured to generate the second activation signal ACT2 (which is provided as a logic-high to activate the second pair of rectifier switches N2 and N3) in response to the second direction voltage VD2 at the second direction detection terminal TD2 being greater than a reference voltage (e.g., the first reference voltage VREF). As discussed above, the second direction voltage VD2 is associated with the second direction of the secondary current. In the example of
The switching controller 218 can include a first set of logic that includes a first mode control AND gate 232 and a second set of logic that includes a second mode control AND gate 234. The first mode control AND gate 232 is configured to receive the first activation signal ACT1 at a first input, and the second mode control AND gate 234 is configured to receive the second activation signal ACT2 at a first input.
The switching controller 218 can include rectifier diodes D3, D4. Each of the first and second rectifier diodes D3, D4 is coupled at an anode to the control terminal TCTRL having a control voltage VCTRL. Rectifier diodes D3, D4 are configured to activate corresponding rectifier switches N1, N2, N3, and N4 in response to being forward-biased based on the direction of the secondary current ISEC. The rectifier diodes D3 and D4 allow activation of the rectifier switches N1, N2, N3, and N4 by enabling driving of the respective switches when the corresponding body diodes of the respective rectifier switches N1 and N4 or N2 and N3 are already conducting the respective secondary currents ISEC1 or ISEC2, and when the drain-to-source voltages of the respective rectifier switches N1 and N4 or N2 and N3 is sufficiently low (e.g., approximately zero). Therefore, the rectifier prevents activation of the rectifier switches N1, N2, N3, and N4 if the drain-to-source voltages of the respective rectifier switches N1 and N4 or N2 and N3 is too high, which can result in high switching losses or even destruction of the rectifier switches N1, N2, N3, and N4.
With respect to
The switching controller 218 also includes an inverter 252 that provides a signal ANDEN to the first mode control AND gate 232 of the first set of logic. After the second rectifier diode D4 is forward-biased, the inverter 252 provides the signal ANDEN to the AND gate 232 as logic-high, thereby providing the outputs AND1 from the AND gate 232 to likewise be logic-high (assuming that a mode control signal EN and the first activation signal ACT1 are also logic-high) to enable driving of the first pair of rectifier switches N1 and N4 to their activated state. Explained yet again, in response to the forward-bias of the second rectifier diode D4 pulling the control terminal TCTRL to a logic-low state, the inverter 252 provides a logic-high input to the AND gate 232, thereby activating the rectifier switches N1 and N4 to provide conduction of the secondary current ISEC1 through channels of the first pair of rectifier switches N1 and N4 instead of the respective body diodes of the first pair of rectifier switches N1 and N4. In this way, the rectifier diode D4 prevents activation of the respective first pair of rectifier switches N1 and N4 when the drain-to-source voltages of the first pair of rectifier switches N1 and N4 are not sufficiently low (e.g., approaching or approximately zero volts).
Similarly, in response to a transition in the direction of the secondary current ISEC1 from the first direction to the second direction ISEC2, the rectifier switches N2 and N3 are initially in a deactivated state. The initial small amplitude of the secondary current ISEC2 thus conducts through the body diodes of the second pair of rectifier switches N2 and N3. Because the secondary current ISEC2 is conducted from the low-voltage rail (e.g., ground), the initial conduction of the secondary current ISEC can cause the voltage at the first rectifier terminal TR1 at the cathode of the first rectifier diode D3 to be at the negative amplitude voltage that is sufficient to forward-bias the first rectifier diode D3. Before the first rectifier diode D3 is forward-biased, the control terminal TCTRL has a voltage amplitude that is logic-high (e.g., approximately equal to VREF2). However, the forward-bias of the first rectifier diode D3 can pull the control voltage VCTRL at the control terminal TCTRL to the logic-low amplitude due to a voltage drop across the first rectifier diode D3.
After the first rectifier diode D3 is forward-biased, the inverter 252 provides the signal ANDEN to the AND gate 234 as logic-high, thereby providing the outputs AND2 from the AND gate 234 to likewise be logic-high (assuming that the mode control signal EN and the second activation signal ACT2 are also logic-high) to enable driving of the second pair of rectifier switches N2 and N3 to their activated state. Explained yet again, in response to the forward-bias of the first rectifier diode D3 pulling the control terminal TCTRL to a logic-low state, the inverter 252 provides a logic-high input to the AND gate 234, thereby activating the switches N2 and N3 to provide conduction of the secondary current ISEC2 through channels of the rectifier switches N2 and N3 instead of the respective body diodes of the rectifier switches N2 and N3. Similar to as described above, the rectifier diode D3 prevents activation of the respective second pair of rectifier switches N2 and N3 when the drain-to-source voltages of the second pair of rectifier switches N2 and N3 are not sufficiently low (e.g., approaching or approximately zero volts).
The switching controller 218 can control synchronous rectification and active switching functions for the rectifier switches N1, N2, N3, and N4 based on input control signals, such as a mode control signal EN, a first reverse switching signal SW1, and a second reverse switching signal SW2.
The first input of the first mode control AND gate 232 is coupled to the first activation signal ACT1. The second input of the first mode control AND gate 232 is coupled to receive the mode control signal EN. The third input of the first mode control AND gate 232 is coupled to receive the ANDEN signal from the inverter 252. Thus, the first mode control AND gate 232 requires the first activation signal ACT1, the mode control signal EN, and the ANDEN signal to be logic-high to proceed with operation in a first power supply system operational state where the power supply system 100 operates to provide the output voltage VOUT based on the secondary current from the secondary winding LSEC1. The first set of logic can include a first OR gate 242 including a first input, a second input, and an output. The first input of the first OR gate 242 is coupled to the output of the first mode control AND gate 232, which is the AND1 signal. The second input of the first OR gate 242 is coupled to receive the first reverse switching signal SW1. The output of the first OR gate 242 is the output for the first set of logic and is a first rectifier control signal RECTP1 configured to bias gates of the first pair of rectifier switches N1 and N4. The input of the first set of logic is coupled to the first activation signal ACT1, which is the output generated by the first direction detection comparator 222. The switching controller 218 can include a first rectifier diode D3 having an anode coupled to a control terminal TCTRL and a cathode coupled to a first rectifier terminal TR1. The control terminal TCTRL is coupled to a second reference voltage VREF2. The second reference voltage VREF2 and a resistor R3 can be configured to generate the control voltage VCTRL as a programmable variable reference voltage.
The switching controller 218 can include a second set of logic including an input and an output. The second set of logic can include a second mode control AND gate 234 including a first input, a second input, and an output. The first input of the second mode control AND gate 234 is coupled to the second activation signal ACT2. The second input of the second mode control AND gate 234 is coupled to receive the mode control signal EN. The third input of the second mode control AND gate 234 is coupled to receive the ANDEN signal from the inverter 252. Thus, the second mode control AND gate 234 requires the second activation signal ACT1, the mode control signal EN, and the ANDEN signal to be logic-high to proceed with operation in the first power supply system operational state where the power supply system 100 operates to provide the output voltage VOUT based on the secondary current from the secondary winding LSEC1. The second set of logic can include a second OR gate 244 including a first input, a second input, and an output. The first input of the second OR gate 244 is coupled to the output of the second mode control AND gate 234, which is the AND2 signal. The second input of the second OR gate 244 is coupled to receive the second reverse switching signal SW2. The output of the second OR gate 244 is the output for the second set of logic and is a second rectifier control signal RECTP2 configured to bias gates of the second pair of rectifier switches N2 and N3. The input of the second set of logic is coupled to the second activation signal ACT2, which is the output generated by the second direction detection comparator 224. The switching controller 218 can include a second rectifier diode D4 having an anode coupled to the control terminal TCTRL and a cathode coupled to the second rectifier terminal TR2.
According to one example, the first power supply system operational state (e.g., normal operation mode) of the mode control signal EN can be a state where the power supply system 100 operates to provide the output voltage VOUT based on the secondary current from the secondary winding LSEC1, which is provided by the input voltage VIN provided to the primary winding LPRI1. In this way, the switching controller 218 is configured to activate the first and second pairs of rectifier switches (e.g., N1 and N4 as the first pair or N2 and N3 as the second pair) of the second switching stage 204 in response to the respective first and second directions of the secondary current ISEC to generate the output voltage VOUT in the first power supply system operational state (e.g., normal operation mode) of the mode control signal EN. Stated another way, the first and second sets of logic are configured to activate the first and second rectifier switches, respectively, to provide the secondary current to generate the output voltage VOUT at the second switching stage 204 in response to the first state of the mode control signal EN.
A second power supply system operational state (e.g., reverse operation mode) of the mode control signal EN can be a state where the switching controller 218 is configured to activate the second pair of rectifier switches N2 and N3 in response to a first state of the second reverse switching signal SW2. The activation of the second pair of rectifier switches N2 and N3 can provide a reverse primary current from the output voltage VOUT in the first direction through the secondary winding LSEC1 to generate a reverse secondary current in the first direction through the primary winding LPRI1. The reverse secondary current can thus correspond to reversal of the power of the power supply system 200, from the second switching stage 204 to a first switching stage (e.g., the first switching stage 202) in response to the second power supply system operational state (e.g., reverse operation mode) of the mode control signal EN. For example, the output voltage VOUT can correspond to a battery voltage, such that the reverse operation mode is configured to provide power from the battery in the opposite direction of the power supply system 200. The switching controller 218 is configured to activate the second pair of rectifier switches N2 and N3 in response to a second state of each of the first and second reverse switching signals SW1, SW2 to provide the reverse primary current from the output voltage VOUT in the second direction through the secondary winding LSEC1 to generate the reverse secondary current in the second direction through the primary winding LPRI1 to reverse the power flow in response to the second state (e.g., reverse operation mode) of the mode control signal EN.
The direction detection resistor R4 can be configured to generate a first direction voltage VD4 in response to the first direction of the secondary current ISEC1 and a second direction voltage VD4 in response to the second direction of the secondary current ISEC2 in the secondary winding LSEC2 of the direction detection transformer 416 (and in the secondary winding LSEC1 of the power transformer 406). In this example, the polarity of the first direction voltage VD1 is utilized by the first and second direction detection comparators 422, 424 to determine the direction of the secondary current ISEC in the secondary winding LSEC1 of the power transformer 406.
The first detection comparator 422 includes a first input, a second input, and an output. The first input of the first direction detection comparator 422 is coupled to the first detection terminal TD1 and the second input of the first direction detection comparator 422 is coupled to the first reference voltage VREF, thereby enabling the first direction detection comparator 422 to compare the direction voltage VD4 with the first reference voltage VREF.
The second detection comparator 424 includes a first input, a second input, and an output. The polarity of the inputs of the second detection comparator 424 is switched relative to the first detection comparator 422. Thus, the second input of the first direction detection comparator 424 is coupled to the first detection terminal TD1 and the first input of the second direction detection comparator 424 is coupled to a step down 426, which steps down the first reference voltage VREF to a third reference voltage VREF3, thereby enabling the second direction detection comparator 424 to compare the direction voltage VD4 with the third reference voltage VREF3.
Again, the reference voltage generator VREF can be configured to generate the first reference voltage as a programmable variable reference voltage. In the example of
The mode control signal terminal can be configured to receive the mode control signal EN to control or determine the operational state of the power supply system IC 500 (e.g., the first power supply system operational state as the normal operation mode or the second power supply system operational state as the reverse operation mode). The programming voltage signal terminal can be configured to receive the programming voltage signal VPRG to program the reference voltage VREF, for example. The first and second reverse switching signal terminals can be coupled to the first reverse switching signal SW1 and the second reverse switching signal SW2 to control operation in the second power supply system operational state or the reverse operation mode.
In this description, the term “couple” can cover connections, communications, or signal paths that enable a functional relationship consistent with this description. For example, if device A generates a signal to control device B to perform an action: (a) in a first example, device A is coupled to device B by direct connection; or (b) in a second example, device A is coupled to device B through intervening component C if intervening component C does not alter the functional relationship between device A and device B, such that device B is controlled by device A via the control signal generated by device A.
In this description, a device that is “configured to” perform a task or function can be configured (e.g., programmed and/or hardwired) at a time of manufacturing by a manufacturer to perform the function and/or can be configurable (or reconfigurable) by a user after manufacturing to perform the function and/or other additional or alternative functions. The configuring can be through firmware and/or software programming of the device, through a construction and/or layout of hardware components and interconnections of the device, or a combination thereof. Furthermore, a circuit or device that is described herein as including certain components can instead be configured to couple to those components to form the described circuitry or device. For example, a structure described herein as including one or more semiconductor elements (such as transistors), one or more passive elements (such as resistors, capacitors, and/or inductors), and/or one or more sources (such as voltage and/or current sources) can instead include only the semiconductor elements within a single physical device (e.g., a semiconductor die and/or integrated circuit (IC) package) and can be configured to couple to at least some of the passive elements and/or the sources to form the described structure, either at a time of manufacture or after a time of manufacture, such as by an end-user and/or a third-party.
The phrase “based on” means “based at least in part on”. Therefore, if X is based on Y, X can be a function of Y and any number of other factors.
Modifications are possible in the described embodiments, and other embodiments are possible, within the scope of the claims.
This application claims priority from U.S. Patent Application Ser. No. 63/464,364, filed 5 May 2023, which is incorporated herein in its entirety.
Number | Date | Country | |
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63464364 | May 2023 | US |