Patent Application
20240066518
The present invention generally relates to pipetting devices capable of dispensing liquids across a broad range of volumes. In particular, described herein is pipetting device with a multi-tiered pipette tip holder design and concentric cylinder ejection mechanism to enable the use of pipette tips of different sizes on a single device.
Pipettes and other similar liquid dispensing devices are commonly used in laboratories and in field research for dosage of liquids. Typical pipettes include a piston movable in a cylinder and serving to aspire liquid into and dispense liquid from a disposable pipette tip attached to the dispensing end of the pipette. The liquid volume is usually adjustable. The piston is moved by manual actuation (e.g., force applied to a button) or by means of an electric motor and an associated control system. Electronic pipettes have a control system and associated user interface for setting, e.g., the volume and other necessary pipette functions and for giving commands for performing operations. When the desired function has been selected and the volume and other settings have been entered, depression of an operating switch automatically carries out the actuation of the piston.
Pipettes are commonly used to dispense volumes of liquids that are generally less than about 1 mL and in the range from about 0.5 μl to about 1 mL. However, as will be understood by the skilled artisan, current pipette technology does not allow dispensing liquid volumes across this entire range using a single fluid displacement device—at least not without sacrificing accuracy and precision. Typical wet lab work requiring the dispensing of liquids across this range will require the use of three to four different pipetting devices, each optimized for accurate and precise aspiration/dispensing of a subset of this volumetric range. For instance, a researcher will commonly use a 20 μl pipette for dispensing fluid volumes ranging from about 2 μl to about 20 μl, a 200 μl pipette for dispensing fluid volumes ranging from about 20 μl to about 200 μl, and a 1,000 μl pipette for dispensing fluid volumes ranging from about 100 μl to about 1,000 μl. Moreover, each pipette will have a tip holding portion with an outer circumferential diameter particularly suitable for the attachment of disposable pipette tips of a certain size (and volumetric capacity). Having to use multiple devices leads to cluttering of the work area and drives up costs. As such, not only must pipetting devices be designed for accurate volumetric range aspiration of liquids, but such a pipette will need to be able to accommodate pipette tips of different sizes to achieve accurate and precise broad volumetric range capabilities in a single device.
There is a need, therefore, for a single pipetting device capable of using pipette tips of different sizes to ensure accuracy and precision of transferring liquids across a broad range of volumes.
Described herein is a broad volumetric range pipetting device with a multi-tiered pipette tip holder and concentric cylinder pipette tip ejection design. In particular, the device disclosed herein preferably employs a dispensing unit portion comprised of two or more cylindrical housings disposed over the chamber cylinder that contains the piston and vacuum chamber. Each cylinder or cylindrical housing will taper slightly near the bottom end, and each cylinder will preferably have an inner diameter that is at least slightly larger than the outer circumferential diameter of the adjacent cylinder over which it is disposed (i.e., a concentric arrangement) and be configured for movement along the axis of the adjacent inner cylinder (i.e., movement up and down in relation to the adjacent inner cylinder). In addition, the inner cylinders will tend to extend beyond the bottom edge of the adjacent outer cylinder to provide for a pipette tip attachment surface. In this manner, the concentric arrangement of cylinders provides for a multi-tiered pipette tip holder surface for attachment of pipette tips having different sizes—the cylinders with the smaller outer circumferential diameters configured for attachment of smaller pipette tips, and the cylinders with the larger outer circumferential diameters configured for attachment of larger pipette tips. Further, the bottom edge of each outer cylinder can contact and dislodge a pipette tip attached to the tip holding portion of the adjacent inner cylinder over which it is disposed. Further, the pipetting device will include an ejector element that can be used to apply force to the concentric cylinders and eject the pipette tips. In some embodiments, the pipetting device also includes a locking mechanism to prevent contamination of the dispensing end when certain pipette tips are being used.
In one aspect, the invention features a pipette with a multi-tiered pipette tip holder and ejection mechanism. The device includes a pipette body with an upper drive unit section and a lower dispensing section. On the lower dispensing section is a small tip holder portion and a chamber cylinder with a fluid inlet to enable fluid to be drawn into the chamber cylinder or discharged therefrom. The device also includes an ejection assembly comprising an ejector element, ejection rod, a first dispenser cylinder having a large tip holder portion and a small tip ejection edge, and a second dispenser cylinder having a large tip ejection edge. The first dispensing cylinder is disposed over the chamber cylinder and configured to move up and down in relation to the chamber cylinder, while the second dispensing cylinder is disposed over the first dispensing cylinder and configured to move up and down in relation to the first dispensing cylinder. In this aspect, the ejection rod is configured to contact the second dispensing cylinder and move the second dispensing cylinder to a first position wherein the large tip ejection edge contacts and ejects a large pipette tip from the large tip holder portion when a first force is applied to the ejector element, or cause the first dispensing cylinder to move to a second position wherein the small tip ejection edge contacts and ejects a small pipette tip from the small tip holder portion with a second force is applied to the ejector element. In an embodiment, the fluid is air.
In one embodiment, the pipette further includes a biasing element disposed circumferentially around a portion of the ejection rod and configured to bias the ejection rod in an upwards position. In another embodiment, the large tip holder portion has an outer diameter that is greater than the outer diameter of the small tip holder portion. In a preferred embodiment, the ejector element is disposed on the upper drive unit section.
In some embodiments, the pipette includes a first ejector member connected to the first dispensing cylinder, and both a second ejector member and the ejection rod connected to the second dispensing cylinder such that the second ejector member can contact and move the first ejector member to the second position when the second force is applied to the ejector element. In another embodiment, the first ejector member and second ejector member are positioned within the upper drive unit section with the first dispensing cylinder and second dispensing cylinder forming part of the lower dispensing section.
In some aspects, the pipette also includes a piston slidably positionable within the chamber cylinder between an open position and a closed position, and a motor disposed within the upper drive unit portion and operably connected to the piston and configured to actuate the piston between the open position and the closed position within the chamber cylinder. Accordingly, the actuation of the piston to the open position defines a liquid volume to be aspirated by the pipette in an amount approximately equivalent to a fluid volume displaced by the movement of the piston. In yet other embodiments, the small tip holder portion is configured for attachment of a pipette tip having a maximum liquid capacity in the range from about 2 μl to about 200 μl; preferably, about 20 μl to about 200 μl. In still other embodiments, the large tip holder portion is configured for attachment of a pipette tip having a maximum liquid capacity in the range from about 200 μl to about 5,000 μl; preferably, about 200 μl to about 1,000 μl.
In another embodiment, the pipette further includes a locking mechanism comprising a trigger, biasing element, and locking rod movable between a locking position and unlocking position. The movement of the second dispensing cylinder and first dispensing cylinder to the second position causes the locking rod to move to the locking position and prevent upwards movement of the first dispensing cylinder. Further, the force applied to the trigger against the biasing element causes the locking rod to move to the unlocking position whereby the locking rod no longer prevents upwards movement of the first dispensing cylinder. In one embodiment, the locking rod contacts a bottom side of the trigger when in the locking position.
In other embodiments, the pipette further includes a printed control board for controlling the motor in response to an end-user volume input and a sensor in electronic communication with a printed control board. In this embodiment, the sensor is configured to detect when the first dispensing cylinder is unlocked and prevents the motor from causing the piston to move upwards to the open position to the extent that it defines a liquid volume to be aspirated by the pipette that exceeds the maximum liquid capacity of a small pipette tip. The sensor can also detect when the first dispensing cylinder is locked and allows the motor to cause the piston to move upwards to the open position to the extent that it defines a liquid volume to be aspirated by the pipette that exceeds the maximum liquid capacity of a small pipette tip.
Another aspect of the invention features a method of replacing a pipette tip on the pipette described above that includes the step of applying force to the ejector element until the small tip ejection edge contacts and dislodges the small pipette tip from the small tip holder portion or applying force to the ejector element until the large tip ejection edge contacts and dislodges the large pipette tip from the large tip holder portion, depending on whether a small pipette tip or a large pipette tip is attached to the corresponding tip holder portion. In one embodiment, the method includes the step of inserting the small tip holder portion into a pipette receiving end of a small pipette tip so as to create an interference fit. In another embodiment, the method includes the step of inserting the large tip holder portion into a pipette receiving end of a large pipette tip so as to create an interference fit. In yet another embodiment, the method includes the step of holding the trigger down when applying force to the ejector element.
Another aspect of the invention features a pipetting device with a multi-tiered pipette tip holder and ejection mechanism that includes an elongated pipette body comprising an air inlet at a dispensing end, an ejector element, and a concentric cylinder assembly. The concentric cylinder assembly includes a chamber cylinder in fluid communication with the fluid inlet, a small tip ejection cylinder having a small tip ejection edge and a large tip holder portion, and a cylindrical dispenser housing having a large tip ejection edge. Further, the chamber cylinder is concentrically received within the small tip ejection cylinder, the small tip ejection cylinder is concentrically received within the cylindrical dispenser housing and configured to move up and down in relation to the chamber cylinder, and the cylindrical dispenser housing is configured to move up and down in relation to the small tip ejection cylinder. In this aspect, the pipetting device also includes an ejection rod in mechanical communication with the ejector element and configured to cause the cylindrical dispenser housing to move to a first position wherein the large tip ejection edge contacts and ejects a large pipette tip from the large tip holder portion when a first force is applied to the ejector element, or cause the small tip ejection cylinder to move to a second position wherein the small tip ejection edge contacts and ejects a small pipette tip from the small tip holder portion with a second force is applied to the ejector element.
In one embodiment, the pipetting device also includes a first ejection member connected to the small tip ejection cylinder, and a second ejection member connected to the ejection rod and to the cylindrical dispenser housing. As such, the ejection rod moves the second ejection member and the cylindrical dispenser housing to the first position when a first force is applied to the ejector element, or the ejection rod causes the second ejection member to contact and move the first ejection member and small tip ejection cylinder to the second position when the second force is applied to the ejector element. In another embodiment, the pipetting device includes a locking mechanism comprising a trigger, biasing element, and locking rod movable between a locking and unlocking position. The movement of the cylindrical dispenser housing and small tip ejection cylinder to the second position causes the locking rod to move to the locking position and prevent upwards movement of the small tip ejection cylinder.
In another embodiment, force applied to the trigger against the biasing element causes the locking rod to move to the unlocking position whereby the locking rod no longer prevents upwards movement of the small tip ejection cylinder. In yet another embodiment, the locking rod contacts a bottom side of the trigger when in the locking position.
In some embodiments, the pipetting device includes a piston slidably positionable within the chamber cylinder between an open position and a closed position and a motor operably connected to the piston and configured to actuate the piston between the open position and the closed position within the chamber cylinder. As such, the actuation of the piston to the open position defines a liquid volume to be aspirated by the pipette in an amount approximately equivalent to a fluid volume displaced by the movement of the piston. In one embodiment, the motor is mechanically connected to a threaded piston, wherein the threaded piston is connected to the piston by one or more magnets. In another embodiment, the pipetting device may include a printed control board for controlling the motor in response to an end-user volume input and a sensor in electronic communication with a printed control board, such that the sensor detects: (i) when the small tip ejection cylinder is unlocked and prevents the motor from causing the piston to move upwards to the open position to the extent that it defines a liquid volume to be aspirated by the pipette that exceeds the maximum liquid capacity of a small pipette tip; and/or (ii) when the small tip ejection cylinder is locked and allows the motor to cause the piston to move upwards to the open position to the extent that it defines a liquid volume to be aspirated by the pipette that exceeds the maximum liquid capacity of a small pipette tip.
Other features and advantages of the invention will be apparent by reference to the drawings, detailed description, and examples that follow.
The pipetting devices described herein utilize a multi-tiered pipette tip holder and ejection assembly to enable the use of different sized pipette tips with a single pipette, which, in turn, enables the accurate and precise transfer of a large range of liquid volumes. The multi-tiered pipette tip holder and ejection assembly includes a dispensing unit with a nested, concentric cylinder design. In general, the innermost cylinder will typically be a chamber cylinder containing the vacuum chamber and piston for causing the aspiration of liquids. Connected to the bottom (or integral with the chamber cylinder) will be the dispensing end of the pipetting device, which would also include the small tip holder portion. Next, two or more cylinders will be disposed over the chamber cylinder and small tip holder portion in a concentric arrangement with inner cylinder extending beyond the bottom edge of the immediately adjacent outer cylinder to provide a pipette tip attachment portion or surface. As such, it is preferable that each adjacent outer cylinder have an inner diameter that is slightly larger than the outer circumferential diameter of the adjacent inner cylinder. Moreover, each outer cylinder will be configured to move up and down in relation to the immediately adjacent inner cylinder, and each outer cylinder will preferably have a bottom edge to serve as an ejection edge to dislodge a pipette tip from the tip holder portion of the immediately adjacent inner cylinder.
An ejector element and rod mechanism may be incorporated to enable the end-user to manually or, via a motor-controlled actuator mechanism, apply downward force on one or more of the ejector cylinders to eject a small or large pipette tip. In this manner, the multi-tiered, concentric cylinder design enables the use of both small and large pipette tips on a single pipetting device and allows ease of ejection from the multi-tiered pipette tip attachment portion. Further, a locking mechanism can be incorporated into the design to maintain the large tip holder cylinder in the downward position and reduce the extension of the small tip holder beyond the small tip ejection edge of the large tip holder cylinder thereby enabling attachment of a large pipette tip while minimizing or eliminating the potential for contamination with the liquid being aspirated. The pipetting device and ejection assembly is described in detail below.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as those commonly understood by one of ordinary skill in the art to which this invention belongs. Standard techniques are used unless otherwise specified. Although methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present disclosure, suitable methods and materials are described below. The materials, methods and examples are illustrative only, and are not intended to be limiting. All publications, patents and other documents mentioned herein are incorporated by reference in their entirety.
As used herein, the singular forms “a,” “an,” and “the” include the plural referents unless the context clearly indicates otherwise.
The term “about” refers to the variation in the numerical value of a measurement, e.g., diameter, area, length, volume, etc., due to typical error rates of the device used to obtain that measure. In one embodiment, the term “about” means within 5% of the reported numerical value.
The term “approximately equivalent” is used herein to refer to the volume of fluid displaced by the device as compared to the volume of liquid aspirated by the device and means that the volume of fluid (e.g., air) displaced by movement of the plunger element within the vacuum chamber is not exactly equal to the volume of liquid aspirated into the tip attached to the end of the device due to the difference between the density of the fluid and the density of the liquid. The device design is calibrated taking into account this factor and is well within the purview of the skilled artisan.
The terms “interference fit” or “friction fit” are used interchangeably herein and refer to a fastening between two parts that is achieved by friction after the parts are pushed together.
The designations “up” and “down,” “upward” and “downward,” and “horizontal” and “vertical” as used herein refer to an orientation of the pipette device in which the pipette housing and dispenser portion are oriented with the actuating element or handle at the top and the dispensing end at the bottom (see, e.g.,
The terms “outer diameter” or “outer circumferential diameter” are used herein to refer to the diameter across a cylindrical component measured from one point on the outer surface of the cylinder wall to another point on the outer surface of the cylinder wall. The term “inner diameter” is used herein to refer to the diameter across a cylindrical component measured from one point on the inner surface of the cylinder wall to another point on the inner surface of the cylinder wall.
Air-displacement style pipettes are commonly used in the art. While the exemplary embodiments described herein disclose a single piston and motor driven air-displacement pipetting device, other pipette designs, such as a dual motor nested plunger design and manually-operated plunger designs, can be adapted for use with the pipette tip ejection assembly and locking mechanism. As will be understood in the art, the single piston air-displacement design utilizes the movement of a piston within a cylindrical vacuum chamber to enable the aspiration and dispensing of liquid volumes. In general, a disposable pipette tip of the appropriate size is attached to the dispensing end of the pipetting device. The end of the pipette tip can then be placed in a liquid to be transferred. Movement of the piston upwards within the vacuum chamber expands the size of the chamber thereby creating a vacuum that causes an influx of fluid (e.g., air). This fluid displacement facilitates the aspiration of an approximate equivalent volume of liquid into the attached pipette tip. Movement of the piston downwards within the vacuum chamber then forces the fluid (e.g., air) out of the chamber and causes dispensing of the liquid out of the pipette tip. By precisely controlling the movement of the piston within the vacuum chamber, the end-user can precisely and accurately control the volume of liquid being transferred. However, to better ensure accuracy and precision of the liquid being transferred, disposable pipette tips having the appropriate volumetric capacity need to be selected for use. Larger pipette tips capable of accurately transferring larger volumes of liquid will tend to have a larger attachment circumference than pipette tips optimized for the transfer of smaller volumes of liquid thus highlighting the need for pipetting device dimensions capable of attaching a large range of pipette sizes.
Exemplary pipetting device designs are shown in
For instance, a small tip holder portion suitable for attachment of a small pipette tip may have an outer diameter that tapers from about 5 mm to about 6 mm (preferably, from about 5.2 mm to about 5.6 mm) at the top portion down to about 4 mm to about 5.2 mm (preferably, from about 4.7 mm to about 5.1 mm) at the bottom portion. In an exemplary embodiment, the large tip holder portion suitable for attachment of a large pipette tip may have an outer diameter that tapers from about 7.5 mm to about 8.5 mm (preferably, from about 7.5 mm to about 7.8 mm) at the top portion down to about 6.5 mm to about 8 mm (preferably, from about 7 mm to about 7.5 mm) at the bottom portion. For instance, the exemplary embodiment depicted in the examples has a small tip holder portion having an outer diameter of about 5.6 mm at the top portion that tapers to about 4.9 mm at the bottom portion, whereas the large tip holder portion has an outer diameter of about 8.06 mm at the top portion that tapers to about 7.3 mm at the bottom portion. A suitable fluid opening at the dispensing end of the device may have a diameter ranging from about 1.3 mm to about 2 mm (preferably, from about 1.5 mm to about 1.8 mm). The multi-tiered arrangement of concentric cylinders provide pipette tip attachment portions or seats suitable for accommodating different sized pipette tips.
The small tip holder portion is suitable for attachment of a small disposable pipette tip having a maximum liquid transfer capacity of about 2 μl to about 200 μl, e.g., 2 μl, 5 μl, 10 μl, 20 μl, 100 μl, or 200 μl; or the small tip will have a maximum liquid transfer capacity of about 20 μl to about 200 μl. The large tip holder portion is suitable for attachment of a large disposable pipette tip having a maximum liquid transfer capacity of about 200 μl to about 5,000 μl; preferably, between about 200 μl about 1,000, e.g., 200 μl, 500 μl, or 1,000 μl.
In other embodiments, the outer diameter of the large tip holder and/or the outer diameter of the small tip holder can be designed to accommodate disposable pipette tips having a maximum liquid transfer capacity greater than 1,000 μl or a maximum liquid transfer capacity less than 2 μl, respectively. For instance, the outer diameter of the large tip holder can be increased to a diameter suitable for accommodating disposable pipette tips having a maximum liquid transfer capacity of about 1,000 μl to about 5,000 μl, e.g., 1,000 μl, 1,500 μl, 2,000 μl, 2,500 μl, 3,000 μl, 3,500 μl, 4,000 μl, 4,500 μl, or 5,000 μl (e.g., a P5,000 disposable pipette tip). Likewise, the outer diameter of the small tip holder can be decreased to a diameter suitable for accommodating disposable pipette tips having a maximum liquid transfer capacity of equal to or less than about 2 μl, or equal to or less than about 1 μl (e.g., P2 disposable pipette tip). Alternatively, rather than altering the outer diameter of the large tip holder and/or small tip holder, tip holders of larger or small outer diameters can be added to the multi-tier tip holder design to provide an even greater range of pipette tip sizes that can be accommodated.
In a preferred design, a large tip cylinder (also referred to as the small tip ejection cylinder or first dispenser cylinder) will have an inner diameter that is at least slightly larger than the outer circumferential diameter of the chamber cylinder and will be disposed over the chamber cylinder. The large tip cylinder will function to provide the attachment surface for the large pipette tip as well as the ejection edge for a small pipette tip. The chamber cylinder includes, or is attached to, a small tip holder portion suitable for attaching small pipette tips to the dispensing end of the pipetting device. In this arrangement, the small tip holder portion will extend or protrude beyond the ejection edge of the large tip cylinder. At its farthest, the small tip holder portion may extend or protrude beyond the ejection edge of the large tip cylinder by about 5 mm to about 10 mm, e.g., 5 mm, 5.1 mm, 5.2 mm, 5.3 mm, 5.4 mm, 5.5 mm, 5.6 mm, 5.7 mm, 5.8 mm, 5.9 mm, 6 mm, 6.1 mm, 6.2 mm, 6.3 mm, 6.4 mm, 6.5 mm, 6.6 mm, 6.7 mm, 6.8 mm, 6.9 mm, 7 mm, 7.1 mm, 7.2 mm, 7.3 mm, 7.4 mm, 7.5 mm, 7.6 mm, 7.7 mm, 7.8 mm, 7.9 mm, 8 mm, 8.1 mm, 8.2 mm, 8.3 mm, 8.4 mm, 8.5 mm, 8.6 mm, 8.7 mm, 8.8 mm, 8.9 mm, 9 mm, 9.1 mm, 9.2 mm, 9.3 mm, 9.4 mm, 9.5 mm, 9.6 mm, 9.7 mm, 9.8 mm, 9.9 mm, or 10 mm; preferably, it extends or protrudes beyond the ejection edge of the large tip cylinder by about 6 mm to about 9 mm. In one exemplary embodiment, the small tip holder portion may extend or protrude beyond the ejection edge of the large tip cylinder by about 9 mm. Since the large tip cylinder is disposed over the chamber cylinder and configured to move parallel along the vertical axis of and in relation to the chamber cylinder (i.e., up and down), when force is applied to the ejection element and rod mechanism, the large tip cylinder will be moved downward such that the small tip ejection edge will contact and dislodge a small pipette tip if a small pipette tip is attached to the small tip holder portion.
The next cylinder in the arrangement is the cylindrical dispenser housing (or second dispenser cylinder), which will have an inner diameter that is at least slightly larger than the outer circumferential diameter of the large tip cylinder and will be disposed over the large tip cylinder and configured to move parallel along the vertical axis of and in relation to the large tip cylinder (i.e., up and down). The cylindrical dispenser housing will have a large tip ejection edge. Since the cylindrical dispenser housing is disposed over the large tip cylinder and configured to move up and down in relation to the large tip cylinder, when force is applied to the ejection element and rod mechanism, the cylindrical dispenser housing will be moved downward such that the large tip ejection edge will contact and dislodge a large pipette tip if a large pipette tip is attached to the large tip holder portion.
The pipetting devices described herein may also have a locking mechanism for preventing upwards movement of the large tip cylinder (i.e., locking the large tip cylinder into the downward position) when large pipette tips are to be used. This locking mechanism reduces the length of the chamber cylinder and small tip holder portion that will extend or protrude beyond the small tip ejection edge of the large tip cylinder. In the locked position, the small tip holder portion may extend or protrude beyond the ejection edge of the large tip cylinder by about 0 mm to about 3 mm, e.g., 0 mm, 0.1 mm, 0.2 mm, 0.3 mm, 0.4 mm, 0.5 mm, 0.6 mm, 0.7 mm, 0.8 mm, 0.9 mm, 1 mm, 1.1 mm, 1.2 mm, 1.3 mm, 1.4 mm, 1.5 mm, 1.6 mm, 1.7 mm, 1.8 mm, 1.9 mm, 2 mm, 2.1 mm, 2.2 mm, 2.3 mm, 2.4 mm, 2.5 mm, 2.6 mm, 2.7 mm, 2.8 mm, 2.9 mm, or 3 mm; preferably, it extends or protrudes beyond the ejection edge of the large tip cylinder by about 0 mm to about 1.5 mm. In one exemplary embodiment, when in the locked position, the small tip holder portion may extend or protrude beyond the ejection edge of the large tip cylinder by about 1.3 mm. Thus, when a large pipette tip or large filtered pipette tip is attached to the large tip holder portion, there is reduced risk of contaminating the dispenser opening of the pipetting device as liquid is drawn up into the large pipette tip. Moreover, this locking design will allow the attachment of large, filtered pipette tips as the extension of the small tip holder portion will not contact the filter component and prevent secure interference fit of the large, filtered pipette tip to the large tip holder portion.
An exemplary embodiment of the multi-tiered, concentric pipette tip holder and ejection design on a pipetting device is depicted in
As one having ordinary skill in the art will appreciate, typical pipettes utilize disposable pipette tips and must be quickly removed and replaced in between the handling of different liquid samples to prevent contamination or unwanted mixture of liquids. Thus, ejector mechanism of the instant disclosure utilizes the concentric cylinder design for quickly and easily removing both large and small pipette tips without the user having to touch the tips themselves.
Both the dispenser housing 20 and the large tip cylinder 65 have ejection edges at the end closes to the opening 45—the large tip ejection edge 35 and small tip ejection edge 40, respectively. The pipetting device 10 includes an ejector element 50 at the top of the device that can be pressed downward to activate the pipette tip ejection mechanism. As the user pushes down on the ejector element 50, the dispenser housing 20 moves downwards in relation to the large tip cylinder 65, large tip holder 25, and small tip holder 30. The large tip ejection edge 35 will contact and dislodge any large pipette tip that is attached to the large tip holder 25. As the user continues to push down the ejector element 50, both the dispenser housing 20 and the large tip cylinder bottom move downwards in relation to the small tip holder 30. The small tip ejection edge 40 will contact and dislodge any small pipette tip that is attached to the small tip holder 30. While the ejection mechanism in this embodiment is manually-operated, motor-driven designs are also contemplated and work in a similar manner.
As shown in
The ejector mechanism of the invention may also include a locking mechanism that is configured to maintain the large tip cylinder 65 in the downward position. In this manner, the small tip holder 30 will no longer extend significantly beyond the small tip ejection edge 40 (see
When a small tip is attached to the small tip holder 30 and needs to be ejected, the end-user continues to press the ejector element 50. As the large tip ejector member 55 continues to be moved downward, a spacer 110 beneath the spacer arms 112 of the large tip ejector member 55 contacts a seat 114 of the small tip ejector member 165. As the large tip ejector member 55 and small tip ejector member 165 are moved together, the small tip ejector member 165 moves the large tip cylinder 65 downwards. The small tip ejection edge 40 of the large tip cylinder 65 contacts the small pipette tip and dislodges it from the small tip holder 30. As the ejector element 50 is released, the biasing element 145 moves the ejection rod 140 upwards to reset the cylinder positions. In this manner, the concentric cylinder design of the ejector mechanism enables the ejection of both small and large tips.
The locking mechanism is also shown in
The downward position of the small ejector member 165 moves the locking rod 105 downward such that the top end 107 of the locking rod moves out of the locking hole 108 and clears the obstacle of the locking trigger 60, which allows the locking trigger 60 to snap into the horizontal/outward locked position as the top of the locking rod 107 contacts the bottom 109 of the locking trigger projection 62 (see
To release the locking mechanism, the end-user presses the locking trigger 60 to force the lateral movement of the locking trigger projection 62 against the biasing element 100. The trigger projection 62 slides across the top surface 107 of the locking rod 105 until the top surface of 107 meets the locking rod hole 108 in the trigger project 62 and is no longer in direct contact with the bottom 109 of the trigger projection 62. The top surface 107 of the locking rod 105 will then slide up into the locking rod hole 108 by the upward force applied to the small tip ejector member 165 and large tip cylinder 65 by the biasing element 145. When the locking rod 105 is back in the upwards position, the device is returned to the small tip configuration, which means that the small tip ejector member 165 and large tip cylinder 65 are moved upwards (see also
To eject the small pipette tip, the end-user then presses the ejector element 50, which moves the ejection rod 140 against the biasing element 145. The large tip ejector member 55 and dispenser housing 20 are moved downward until the spacer 110 contacts the seat 114 of the small tip ejector member 165. The small tip ejector member 165 and large tip cylinder 65 are then moved downwards so that the small tip ejection edge 40 dislodges the small pipette tip from the small tip holder 30. The end-user can then attach another small pipette tip and repeat the process, or switch to a large pipette tip. To use another small pipette tip, the end-user presses the locking trigger 60 against the biasing element 105 to let the locking rod 105 pass through the locking rod hole 108 in the locking trigger projection 62 thereby moving the small tip ejector member 165 and large tip cylinder 65 upwards.
If the end-user desires to use a large pipette tip (e.g., a pipette tip with a 1,000 μl capacity), the end-user first will press the ejector element 50 all the way down to let the locking rod 105 be locked into the downward position while not pressing/holding the locking trigger 60. As such, the locking trigger 60 will move outwards, and the locking trigger projection 62 will engage the top surface 107 of the locking rod 105 to prevent the upward movement of the locking rod 105, the small tip ejector member 165, and the large tip cylinder 65. In the locking configuration, the small tip holder 30 does not significantly extend beyond the small tip ejection edge 40, which enables attachment of the large pipette tip while preventing potential contamination of the fluid path 180 with liquid or enabling the attachment of a large pipette tip with a filter component.
The end-user then adjusts the volume settings as needed and presses the actuator element 17 to move the piston 115 upwards within the vacuum chamber 185 to force liquid to be drawn up the large pipette tip as described above (e.g., about 100 μl to about 1,000 μl). The liquid will then be dispensed when the actuator element 17 is pressed a second time. The end-user then presses the ejector element 50 to move the ejection rod 140 against the biasing element 145 thereby moving the large tip ejector member 55 and dispenser housing 20 downward until the large tip ejection edge 35 of the dispensing housing 20 dislodges the large pipette tip. To switch back to using small pipette tips, the end user presses the locking trigger 60 against the biasing element 100 to force the locking rod 105 back to the up position.
While the above depicts a leaf spring as the biasing element 100, other suitable embodiment employs a compression spring as the biasing element 100 that can be positioned between the locking trigger 60 and the locking rod 105, or between the locking trigger 60 and the pipette housing 15.
To further prevent contamination of the fluid path by liquid, some embodiments of the device will include an electronic sensor, such as, but not limited to an optic sensor, and a microcontroller programmed to recognize when the large tip cylinder is in the downward and locked position relative to the small tip holder or when the locking trigger is engaged. In this manner, the electronic sensor can detect when the small tip holder is exposed and therefore prevent the end-user from selecting an aspirating volume that is beyond the capacity of small pipette tips, for example, volume selections above 200 μl. Further, when the locking mechanism is engaged, the electronic sensor will enable the selections of volumes up to the large tip pipette capacity, such as up to 1,000 μl. Thus, the electronic sensor will provide an additional mechanism to prevent contamination caused by aspirating an amount of liquid beyond the small tip capacity, which would flood the fluid path with the overflow liquid. In some embodiments, the sensor can be mounted on the bottom of the PCB (or elsewhere) and can detect the position of the locking trigger. The locking trigger may include a small flange (“flag”) that moves in and out of the optical sensor detection path. In this manner, when the optical sensor is blocked by the flag, the optical sensor will send a signal to the microcontroller, which will cause the display screen (e.g., LCD) of the device to provide options for only the relevant volume range and will further prevent the motor command for moving the motor more than the relevant volume.
This application claims the benefit of the filing date of U.S. Provisional Application No. 63/402,858, filed Aug. 31, 2022, the entire contents of which is incorporated by reference herein.
| Number | Date | Country | |
|---|---|---|---|
| 63402858 | Aug 2022 | US |
