This invention relates to pulse detonation systems, and more particularly, to a multi-tube pulse detonation combustor based engine.
With the recent development of pulse detonation combustors (PDCs) and engines (PDEs), various efforts have been underway to use PDC/Es in practical applications, such as in aircraft engines and/or as means to generate additional thrust/propulsion. Further, there are efforts to employ PDC/E devices into “hybrid” type engines which use a combination of both conventional gas turbine engine technology and PDC/E technology in an effort to maximize operational efficiency. It is for either of these applications that the following discussion will be directed. It is noted that the following discussion will be directed to “pulse detonation combustors” (i.e. PDCs). However, the use of this term is intended to include pulse detonation engines, and the like.
Because of the recent development of PDCs and an increased interest in finding practical applications and uses for these devices, there is an increasing interest in increasing their operational and performance efficiencies, as well as incorporating PDCs in such a way so as to make their use practical.
In some applications, attempts have been made to replace standard combustion stages of engines with a single PDC. However, because of the forces and stresses involved, relatively large PDCs can be impractical. This is due to the need for very thick wall structures, along with other components, and the need for relatively long blow down PDC tubes to initiate a detonation. The larger the diameter of the PDC the larger the blow down tube needs to be. In many engine applications, this added length is problematic.
Additionally, it is known that the operation of PDCs creates extremely high pressure peaks and oscillations both within the PDC and upstream components, as well as generating high heat within the PDC tubes and surrounding components. Because of these high temperatures and pressure peaks and oscillations during PDC operation, it is difficult to develop operational systems which can sustain long term exposure to these repeated high temperature and pressure peaks/oscillations.
Further, because of the need to block the pressure peaks from upstream components, various valving techniques are being developed to prevent high pressure peaks from traveling upstream to the compressor. However, this repeated blocking and unblocking by the valve itself can create unsteady flow oscillations that cause less than optimal compressor operation.
Therefore, there exists a need for an improved method of implementing PDCs in turbine based engines and power generation devices, which address the drawbacks discussed above.
In an embodiment of the present invention, an engine contains a compressor stage having an outlet through which a compressed flow passes, a pulse detonation combustor stage comprising at least one pulse detonation combustor, where the pulse detonation combustor stage is coupled to the compressor stage, and a turbine stage coupled to the pulse detonation combustor stage which receives an exhaust from the pulse detonation combustor stage. The at least one pulse detonation combustor comprises an inlet portion which is positioned such that at least some of the compressed flow from the compressor stage travels to the inlet portion in a direction substantially opposite that of a flow of the pulse detonation combustor.
As used herein, a “pulse detonation combustor” PDC (also including PDEs) is understood to mean any device or system that produces both a pressure rise and velocity increase from a series of repeating detonations or quasi-detonations within the device. A “quasi-detonation” is a supersonic turbulent combustion process that produces a pressure rise and velocity increase higher than the pressure rise and velocity increase produced by a deflagration wave. Embodiments of PDCs (and PDEs) include a means of igniting a fuel/oxidizer mixture, for example a fuel/air mixture, and a detonation chamber, in which pressure wave fronts initiated by the ignition process coalesce to produce a detonation wave. Each detonation or quasi-detonation is initiated either by external ignition, such as spark discharge or laser pulse, or by gas dynamic processes, such as shock focusing, auto ignition or by another detonation (i.e. cross-fire).
As used herein, engine means any device used to generate thrust and/or power.
The advantages, nature and various additional features of the invention will appear more fully upon consideration of the illustrative embodiment of the invention which is schematically set forth in the figures, in which:
The present invention will be explained in further detail by making reference to the accompanying drawings, which do not limit the scope of the invention in any way.
Within the PDC stage 105 are a plurality of PDCs 109 which are located within the PDC stage casing 107. As can be seen, the PDCs 109 are annularly positioned within respect to the engine 100. By positioning the PDC stage 105 and its components, as shown, the overall length of the engine 100 is reduced, making the length more commensurate in scope with traditional engine lengths. In traditional implementations the PDCs are positioned fully between the compressor stage 101 and the turbine stage 103, thus greatly increasing the overall length of the engine 100.
Each of the PDCs 109 has a known configuration. The present invention is not limited in this regard. It is contemplated that any known or conventional type of PDC can be employed in the present invention.
In another exemplary embodiment, the PDC stage 105 can contain a mixture of PDCs 109 and deflagration-based combusted devices. Accordingly, embodiments of the present invention are not intended to be limited to applications in which the entire combustion operation is provided by PDCs.
In an exemplary embodiment of the present invention, each of the PDCs 109 contains a PDC inlet valve structure 111. The inlet valve structure 111 allows for the entry of air and/or an air/fuel mixture, where at least some of the air is provided from the compressor stage 101. As shown in
It is noted that any known inlet valving 111 structure or configuration can be employed. There is no limitation in this regard. However, in an exemplary embodiment, the valving 111 is configured to minimize or prevent pressure peaks from with the PDCs 109 (created during operation) from exiting the valving 111 and entering the cavity of the casing 107. Further, the timing and operation of the valving is not limiting. In one embodiment, all of the PDCs 109 are operated simultaneously such that their operations are in-sync. In a further exemplary embodiment, the operation of the PDCs is sequenced such that not all PDCs are firing at the same time, but their operation is staggered. Further, the present invention is not intended to be limited by the fuel injection system employed. Known valving controls methods, structure and techniques can be employed in the various embodiments of the present invention. The present invention is not intended to be limited by the valving methodologies employed.
By positioning the inlet valving 111 of the PDCs 109 forward of the compressor outlet 121, the exemplary embodiments of the present invention aid in minimizing the unsteady compressor exit flows experienced in traditional PDC implementations. In the shown embodiment, by positioning the inlet valving 111 forward of the compressor outlet 121, any pressure fluctuations which are generated by the PDC 109 operation are diffused within the casing 107 prior to reaching the compressor outlet 121. Thus, the compressor stage 101 “sees” a relatively steady flow, and its operation can be optimized.
Additionally, this configuration allows for optimal packaging of the PDCs 109 within the engine 100 environment. That is, the overall length of the engine 100 can be reduced by this configuration. Further, the physical distance and volume between the PDC inlet valving 111 and the compressor outlet 121 aids in dampening the flow unsteadiness.
Further, by directing the compressor flow forward within the casing 107, cooling of the PDCs 109 is enabled. As described earlier, PDC operation generates a considerable amount of heat, such that the walls of a PDC can reach very high temperatures. Various methods have been contemplated for cooling these walls. Many methods require the use of additional cooling structure and/or systems which add cost, weight and complexity to the engine.
In exemplary embodiments of the present invention, the compressor flow is directed within the casing 107 toward the inlet 111 and thus along the exterior surfaces of the PDCs 109. Because the flow from the compressor stage 101 is typically relatively cool, this flow acts as a heat exchanger as it flows along the PDC 109 walls up to the inlet valving 111. Moreover, as the flow takes heat from the PDC 109 walls, the flow temperature increases. This aids in the operation of the PDC as an increased air flow temperature can assist in the detonation procedure.
Thus, embodiments of the present invention employ a configuration which allows the casing 107 and PDCs 109 to act as a reverse flow heat exchanger. That is, the compressor flow is directed into the casing 107 surrounding the PDCs 109 and flows in a direction towards the inlet valving 111 which is substantially opposite the direction of the flow of the PDC 109. It is known that during PDC operation some of the hottest regions of the PDC are the nozzle 117 and the area in which the detonation occurs. By employing the shroud 123 and/or the casing 107 compressor flow is directed to these areas to provide cooling. Additionally, because of the orientation of the PDC 109 and the positioning of the inlet valving 111 a reverse flow heat exchanger is provided by having the compressor flow traveling in a direction into the inlet valving 111 which is substantially opposite the exhaust flow of the PDC 109. This allows the compressor flow to providing cooling of the outer surface of the PDCs 109. In an exemplary embodiment of the present invention, the compressor flow travels in a direction within the casing which is substantially 180 degrees opposite that of a direction of flow within the PDC 109.
In a further exemplary embodiment of the present invention, turbulators or other surface protrusions are placed on the outer surface of the PDC tubes 109. Turbulators, and the like, aid the heat exchanging process by providing further surface area for heat exchanging. Additional surface texturing, such as dimpling etc., can be employed. Further, the turbulators can have a shape which aid in controlling the compressor flow within the casing 107 as it flows to the inlet valving.
In another exemplary embodiment of the invention, to increase the heat exchange aspects of the walls of the PDCs 109, the walls are configured with turbulators, vanes or baffles, or the like. This will increase the heat exchange between the PDCs 109 and the flow. Further, these structures (not shown) can be used to direct and otherwise control the flow through the casing 107 to the inlet valving 111.
As shown in
As shown in
In a further exemplary embodiment, the PDC stage 105 contains a plenum 115. The plenum 115 is employed to aid in the pressure rise mitigation. Specifically, the plenum 115 provides additional cavity space to aid in the dissipation and/or absorption of pressure fluctuations that are experienced due to the operation of the PDCs 109. As is known, air is a relatively compressible medium, and thus by increasing the overall volume of the PDC stage 105, by adding a plenum 115, the volume of air used to dissipate any pressure fluctuations is increased. It is noted that the plenum configuration and location shown in
Further, in an alternative exemplary embodiment (as shown in
In an alternative embodiment, not expressly shown in the figures, at least some of the air flow into the inlet valving 111 comes from another source then the compressor stage 101. For example, it is contemplated that in embodiments where the engine 100 has a bypass flow, at least some of the bypass flow is also directed into the valving 111. The amount of this additional flow is to be determined based on desired operational and performance characteristics.
In a further alternative embodiment an additional plenum volume (not shown) is positioned within the casing 107 adjacent the inlet valving 111. In such an embodiment, the additional plenum volume aids in slowing down the air flow and allowing for easier transition of the flow into the valving 111.
In an exemplary embodiment of the present invention, the PDCs 109 are coupled to the turbine stage 103 (typically to a high pressure turbine stage) via nozzles 117, which can also be considered PDC transition portions. The exact configuration and implementation of the nozzles 117 will vary depending on design and operational parameters. In the exemplary embodiment shown, the nozzles 117 are converging-diverging nozzles, whose structure and operation are known. In another embodiment the nozzle 117 is a converging nozzle, or a diverging nozzle. Further, the transition between the nozzles 117 and the turbine stage 103 is a function of the structural and operational parameters of the particular engine 100 in which the present invention is employed. For example, it is contemplated that in some embodiments, each individual PDC 109 will be directly coupled, via its nozzle 117, to the turbine stage 103. However, it is also contemplated that two or more PDCs 109 can be directed into a single manifold structure where their respective flows are mixed, and then the common manifold structure is directed to the turbine stage 103. This is depicted in the exemplary embodiment shown in
Turning now to
In the exemplary embodiment shown in
In an exemplary embodiment of the invention, it is contemplated that the four PDCs 109 coupled to a single manifold are operated 25% out-of phase with each other. In such an embodiment, because four PDCs 109 are directed to a single manifold 201 a relatively constant flow is directed into the turbine stage 103 so as to minimize the adverse affects of extreme pressure spikes (from all four PDCs 109 firing at the same time) into the turbine stage 103. It is also contemplated that in the grouping of four (or whatever number is selected) some PDCs 109 are employed and some standard combustion devices are employed. Thus, the standard combustion devices will provide constant flow, whereas the PDCs will provide the desired PDC flow. The exact operation and mixture of these components is a function of the desired operational and performance characteristics of the engine 100, and those of ordinary skill in the art are capable of choosing and implementing their desired configuration.
In exemplary embodiments of the present invention, the PDCs 109 have relatively small diameters. For example, the PDCs can have diameters in the range of about 2 to 4 inches. By using relatively small diameters, the internal stresses within an individual tube is minimized, thus reducing the overall thickness of the PDC 109 tube walls. Additionally, the overall length of the PDC 109 is reduced allowing for a compact PDC stage 105. This is because as the diameter of the PDC 109 increases, the overall length of the PDC needs to increase to allow for proper detonation operation.
Turning now to
The dampening structure 303 can be any mechanical type system (such as an oscillating damped position), or can be any other type of dampening mechanism (such as a viscous liquid), or an acoustic type damper (quarter-wave damper).
In a quarter-wave damper the length of the cavity is chosen to be a quarter of the wavelength of the oscillation that is to be dampened. As waves enter the tube and reflect back, their phase is effectively shifted and they destructively interfere with the remaining waves in the plenum 115. This reduces the amplitude of the oscillations within the plenum 115 at that given frequency. In an exemplary embodiment of the present invention, a plurality of quarter-wave tubes are employed having different sizes so that different frequencies of oscillation within the plenum 115 can be reduced or removed. In a further exemplary embodiment the quarter-wave tubes have an adjustable piston structure (such as item 303) which allows the length of the tubes to be adjusted. In such an embodiment, the adjustment of the pistons, and thus the tube length, can be adjusted actively (i.e., during operation) to tune the dampening to the oscillations being experienced during engine operation.
In the bottom portion of this figure, alternative embodiment is shown. In this embodiment, although the PDC 109 is angled with respect to the centerline of the engine, the exhaust of the PDC 109 is directed parallel to the centerline as it enters the turbine stage 103. In this embodiment, a direction manifold structure 401 is employed to change the direction of the flow so as to be effectively parallel with the centerline. In this embodiment, the angle of the PDC 109, with respect to the centerline of the engine 100 should be as small as possible, to reduce the heat load on the direction manifold structure 401.
It will be appreciated that the orientation and configuration employed is a function of the design and operational parameters of the engine and turbine stages employed. Those of ordinary skill in the art are capable of determining and implementing the optimal configuration, taking into account the necessary parameters and design criteria.
It is also noted that the above discussions regarding “flow” and “flow direction” are intended to be general in nature. It is certainly understood and appreciated that the many flows involved in systems incorporating the present invention can be turbulent and have infinite internal flow directions. In recognizing this, when flow is described as “parallel,” for example, that is understood to mean a general flow direction.
It is noted that although the present invention has been discussed above specifically with respect to aircraft and power generation applications, the present invention is not limited to this and can be in any similar detonation/deflagration device in which the benefits of the present invention are desirable.
While the invention has been described in terms of various specific embodiments, those skilled in the art will recognize that the invention can be practiced with modification within the spirit and scope of the claims.
This invention claims priority to U.S. Provisional Application 60/988,171 filed on Nov. 15, 2007, the entire disclosure of which is incorporated herein by reference.
Number | Date | Country | |
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60988171 | Nov 2007 | US |