1. Field of the Invention
This invention relates generally to devices and constructs used to, effect subterranean drainage from building structures and entrenchments, such as walls, footings and foundations, where seepage and ground water are a problem, and also under garage and basement floors where overburden of concrete exacerbates the drainage problem by frustrating most existing devices or their filtering adjuncts. More specifically, this invention embodies a filtered drain improvement using a simplified fabric separation device that requires a far less extensive manufacturing process than the present-day art; and yet, it can sustain great overburden and is inherently pliable enough to be rolled and used as a flexible drain assembly (“blanket-drain”) over and around structures that would otherwise have to be served by more cumbersome and costly systems.
2. Discussion of Relevant Art
It has long been a practice, in the construction industry, to provide some form of drainage to subterranean structures. Ground water seepage remains a problem in most non-arid regions of the world; and, building footings, garage floors (multi-level) and walls, facing surface and subsurface waters, have been most susceptible to water incursions. Many drainage devices have been provided, as well as adjuncts thereto, in order to provide adequate carry-off (“transport”) of these undesired waters; some of the adjuncts provide a modicum of filtration of the minute particulate that is so common in most soils. In many cases, the filtering mechanisms must employ more than one medium of sifting-filtering material because of the varied aggregate and soil or sand mix in which the construction takes place. Until recently, the uses of prefabricated drain devices, combined with overlays of unique geo-textiles, that filter out fine particulate, did not obviate the need for vast amounts of stone to be interposed the structure and earth. Many attempts have thus been made to create drainage mechanisms that will take advantage of new materials for filtration, but nonetheless have fallen short of providing a system or assembly that has a broad spectrum of usage (“multi-usage”), such as for placement on vertical surfaces, under concrete floors (above and below ground) and for wrapping around structures such as conduits.
Five disclosures are germane to this discussion, relative to the extant art: U.S. Pat. Nos. 3,965,686 ('686), issued Jun. 29, 1976, entitled DRAIN SHEET MATERIAL; 4,995,759 ('759), issued Feb. 26, 1991, entitled DRAINAGE TUBE CONSTRUCTION; 6,527,474 ('474), issued Mar. 4, 2003, entitled PAVEMENT DRAIN; 4,019,326 ('326), issued Apr. 26, 1977, entitled NONWOVEN HORIZONTAL DRAINAGE SYSTEM; and, 5,152,892 ('892), issued Oct. 6, 1992, entitled SPIRAL FILTER ELEMENT. All of these patents show, to some degree, the functionality of the coiled or spiral element in providing a conduit for fluids and having a relatively low or limited deformation character. However, it is in the careful study of each disclosure that one perceives, albeit suitability for intended purpose, its limitations in broad spectrum applicability, as noted above.
Issued to Saito et al., '686 details a compound sheet apparatus wherein a plurality of coils or internally-strengthened tubules are parallel-arrayed, embedded in a non-woven fibrous material and disposed between two thin sheets of filter fabric. The apparatus' outer sheets are both porous and not suitable for placement against vertical walls. Most limiting is the necessity for the fibrous “filling” in which the tubules are embedded. When used for the specific purpose shown in '686, and notwithstanding the “filling”, the apparatus appears to enjoy some flexibility; however, it seems intuitive that doubling the thickness of the “sandwich” would render such flexibility problematical. A characteristic of its construction, the use and dependence upon flow direction-constraining fibers, obviates a bi-directional emplacement of the apparatus on surfaces that may change in pitch direction or present a configuration that will not allow the use of a constrained-flow device.
A single-purpose drainage tube, for use in entrenchments, is shown in '759. The apparatus consists of a length of drain formed by a fixed tangential connection of parallel, equal-length sections of tubing, on a longitudinal axis that is perpendicular to the axes of the sections. The tubing consists of corrugated pipe; and, the assembly is completed by enveloping the above apparatus in a filter fabric. Although more stylized emplacements can be conceived for the apparatus, it appears that in the vertical drainage mode, turning of corners is impossible because the longitudinal fixation denies flexibility, as defined and required by the instant inventor.
Although not intended to flex, the pavement drain member of '474 is remarkable in that it is essentially a plain resin coil, albeit composed of two arcuate strands in fixed adjacency. The coil possesses a minimal gap between each annular section so as to obviate infusion of macadam, when it is set onto the asphalt medium. Water will infuse readily into the coils and be transported from the tarmac base. The primary motivation for the use of a stylized resin coil is to provide a structure having high overburden sustainability, a tunnel-like effect for transporting fluids and a possession of pseudo-homogeneity with the tarmac. The latter characteristic obviates coil interference during destruction (by grinding) of the tarmac.
The subsurface soil drainage system of '326 employs a porous mat, of non-woven fibers, in which is centrally embedded a tunnel-shaped agglomeration of heat-spun filaments of spiral or coil geometries. Subsurface waters, infusing the mat, are carried off through the tunnel of filaments, thus draining the surrounding soil. This apparatus requires a considerable thickness (and amount) of non-woven mat, making it unsuitable for the purposes of draining most structures. It also appears to lack the degree of flexibility required by the instant inventor.
Final to this review of relevant art is patent '892, for a spiral filter element possessing a special expansion-compression character. It is essentially a filter-covered spring, the coils of which are formed so that the gaps between the (analogical) annuli gradually increase in size from one coil end to the other. This predisposition of the element assures that, when vertically and operatively oriented, each discrete section of the coil is capable of sustaining the mass of the coil sections above it. Placed in a horizontal position, the spring gap variations of this element would defeat its purpose in any planar filtration ensemble.
Although for the most part, structure and soil draining, with concomitant filtration, is still performed using tiles, large amounts of stone and paper/fabric overlay (such as in drywell and septic usages), it is the instant inventor's contention that conscientious builders should transition to more effective and reliable draining and filtering modalities.
The instant invention provides an easily manipulated, flexible device that can be emplaced both adjacent to and beneath concrete structures and earthen constructs, as well wrapped about articles such as pipes, cylinders, corners and generally planar surfaces. Its use clearly obviates the need for stone, gravel and other filtering mechanisms.
Because they show both the present state of the art in drainage devices having an internally channeled structure, as well as disclosing filtering adjuncts or various stand-off mechanisms, U.S. Pat. Nos. 3,965,686, 4,995,759, and 6,527,474, with the aforesaid priority application, are hereby incorporated by reference.
Generally throughout this disclosure, words of description and claim shall have meanings given by standard English usage; however, certain words will be used that may have a more stylistic (in bold-face) meaning and are defined as follows:
The above listing is not exhaustive. Certain other stylized terms, used previously or hereafter, are defined at the time of their first usage or placed in quotation marks and used with conventional wording.
The deficiencies and limitations of the earlier art, namely complexity, cost and in most instances inflexibility, are overcome by providing an inexpensive, easily applied innovation that facilitates collection and removal (transport) of subsurface or sub-structural waters. Additionally, a continued rollup or wrap-around capability of the instant drainage assembly enhances it greatly in respect of packaging and shipping, as well as use in the field.
Defined generally by a sandwich morphology, the invention consists of a planar array of strong, firm, non-biodegradable members that are, in a pristine sense, configured as supportive, stand-off elements that bear a membranous covering of geo-textile filter fabric, on at least one face of the array. Depending on the use of this relatively flexible assembly, the other face of the planar array may bear the same type of membranous covering, a non-permeable covering or no covering at all, save for an optional mesh. The latter (mesh) is employed, at a manufacturer's discretion, to enhance the structural integrity of the assembly.
Critical to the synthesis of the invention is the use of discrete elements, of a generally circular (hoop) definition. These elements are concatenated, to form a coil, or are ganged in a coaxial arrangement along a membrane, fixed thereto or integral with at least one longeron. Both of these constructs give the resultant (member) a tunnel-like or quasi-tubular shape and, when arrayed by parallel alignment or cross-linking, possess excellent flexibility, provide exceptional overburden support and facilitate fluid transport, after its passage through the overlying filter fabric.
Quasi-tubular members may be fixed to the covering(s) by any adhesive suitable for permanent, water-impervious and non-biodegradable existence; many are available throughout the automotive, construction and plastics industries.
With the invention, there is acquired not only a device that has unlimited in-ground use, with high overburden sustainability, but one retaining a high degree of flexibility that allows wrapping about an article/structure or compact rolling-up, for ease in handling, storage and shipment.
Of the Drawings:
Before commencing this description, the reader is referred to the DEFINITIONS, given above. The materials of construction are well known in the industry and no further mention will be made of them other than that the filter fabric is in common usage, in sheet (“membrane”) and mat forms, and the support or stand-off elements may be composed of any strong, non-biodegradable resin or polymeric, such as polyamide, polyester or polyvinyl chloride. In short, the physical characteristics of the materials comprising the stand-off elements should be heat-melt formable to facilitate manufacture by extrusion, casting or injection molding processes.
Referring now to
The alternate support/stand-off element is shown in
The aforesaid versatility is clearly seen in
Depiction is seen, in
Remaining drawings,
Final to this description,
It should be recognized that the fundamental aspects of this invention can be realized with, for example, quasi-tubular stand-offs of different nomenclature, such as rigid, perforated pipes/tubules-but, flexibility will be lost and the quantity of subsurface water to be infused into, collected and transported by, the apparatus will be greatly diminished.
The clear advantage of using the stand-off elemental structures of the invention is seen in the fact that the gap between adjacent hoop planes (FIG. 2: 23), of either embodiment, can exceed the nominal thickness of the discrete hoops. Such advantage is not shared by the multitude of extant drain tubes. Also, reading the disclosure, one may rightly infer that the planar array (see
Such variations are commended to the field, consistent with the appended claims.
This application is a Continuation-in-Part of U.S. patent application Ser. No. 10/663,110, filed on Sep. 16, 2003, by the same inventor, for SUBTERRANEAN DRAIN DEVICE WITH IMPROVED FILTER, and for which priority under 35 USC 119(e) and 120 is hereby claimed.
Not Applicable
Number | Name | Date | Kind |
---|---|---|---|
3965686 | Saito et al. | Jun 1976 | A |
4019326 | Herveling et al. | Apr 1977 | A |
4995759 | Plowman et al. | Feb 1991 | A |
5152892 | Chambers | Oct 1992 | A |
6527474 | Nabeshima | Mar 2003 | B2 |
6702517 | Goddard | Mar 2004 | B2 |
Number | Date | Country | |
---|---|---|---|
Parent | 10663110 | Sep 2003 | US |
Child | 10775459 | US |