This invention relates to the field of sanitizing and cleaning apparati. More particularly, this invention relates to the field of a versatile multi-use sanitizing mop and sprayer, in which a container that includes electrodes for making sanitizing electrolyzed water can be used as both a sanitizing water reservoir in a mop and as a sanitizing water reservoir for a sprayer bottle.
The sanitizing properties of electrolyzed water, or more specifically an electrolyzed salt solution, are known. As used herein the term “electrolyzed water” is a general term referring to any solution produced by the electrolysis of water containing an electrolyte such as sodium chloride, potassium chloride or dilute hydrochloric acid. When the salt solution is sodium chloride which is commonly referred to as table salt dissolved in water, the saline solution is electrolyzed to produce hypochlorous acid, sodium hypochlorite, and sodium hydroxide. Various prior art systems employ semi-permeable membranes to mechanically isolate the anode and cathode of an electrolyzing cell while permitting ion transfer between the anode and the cathode to complete the electrical circuit. At the anode, chloride ions oxidize to form chlorine, which then combines with water to make hypochlorous acid. The hypochlorous acid is drawn off the anode cell. At the cathode, water is reduced into hydrogen gas and hydroxide ions. The hydroxide ions combine with sodium ions to make sodium hydroxide. The sodium hydroxide is then drawn off the cathode cell. Industrial systems can make these products continuously.
Other systems exist for creating small batches of electrolyzed water such as for home cleaning. U.S. Patent publication No. 2016/0330968 by Owens et al. discloses a system for creating small batches of cleaning and/or sanitizing solutions in the same portable dispensing container in which the products are created, thus eliminating the need to produce the desired products in one volumetric system and subsequently transfer desired products into another vessel in which the products can then be applied to surfaces to be cleaned. The portable dispensing container can be a spray bottle with the electrodes built into the spray bottle. Owens et al. disclose various salt and vinegar solutions that can be used, together with voltages and waveforms, in creating the electrolyzed water.
U.S. Pat. No. 6,926,819 to Nakamura et al. and U.S. Patent Publication No. 2004/0011665 by Koizumi et al. also disclose small batch systems for creating electrolyzed water, with the electrolyzing vessel being a spray bottle. Those references provide additional teachings regarding structures and processes for creating electrolyzed water for cleaning and sanitizing purposes. All of those references are incorporated herein for their teachings of structures and processes for creating electrolyzed water for cleaning and/or sanitizing purposes.
The present invention is of a versatile sanitizing and cleaning apparatus in which electrolyzed water is created in an electrolyzing vessel, and the electrolyzing vessel can then be conveniently used as either the reservoir of a spray pump or can be placed into a receiving portion of a mop with the mop then releasing the electrolyzed water from the electrolyzing vessel and spraying the electrolyzed water onto a floor surface to be cleaned.
In one embodiment and aspect the invention includes a reservoir having a first (top) threaded opening at a first (top) portion of the reservoir and a second (bottom) threaded opening at a second (bottom) portion of the reservoir. A base is removably screwed to the bottom opening and forms a watertight seal therewith. The base includes two electrodes, an anode and a cathode, that extend up into the reservoir. In one embodiment the electrodes are each formed into respective mesh material that is then formed into respective tubular structures having circular cross-sections of different diameters, with one electrode disposed inside the other electrode as concentric tubes, with the inner electrode having a smaller circular cross-section that the outer electrode. The base has an electrical input port for receiving a DC voltage from an AC/DC power converter, a timer, and a pushbutton for activating the timer. The timer allows electrical energy to flow from the electrical input port to the electrodes for electrolyzing a salt solution within the reservoir for a predefined amount of time, such as 10 minutes. Although preferably the base contains only timer electronics to keep the electrolyzing vessel simple and lightweight, the base can optionally include the AC/DC power supply, a DC/DC converter for converting the input voltage to a different voltage, a waveform control for applying different waveforms to the electrodes, or other electrical controls for powering and controlling the creation of electrolyzed water at the electrodes. The reservoir and the base, optionally with a cap or sprayer described below, function as an electrolyzing vessel.
The top opening can be screwed to a hand sprayer assembly so that the reservoir, base, and hand sprayer assembly together form a portable spray bottle that the user can use to spray electrolyzed water for cleaning and sanitizing purposes.
Alternatively, the top opening can be screwed to a cap that has a valve that is biased to the normally-closed position, such that the reservoir, base, and cap can be turned cap-side down without water substantially spilling from the reservoir. This electrolyzing vessel can then be inserted into and mated with a reservoir receiving portion of a mop without water spilling from the electrolyzing vessel. The mop has a rotatable collar that includes a mating tab such that as the collar is rotated the mating tab slides into a circular groove in the bottom of the base, thus affirmatively holding the electrolyzing vessel to the reservoir receiving portion of the mop. The reservoir receiving portion has a protuberance or other valve actuator that opens the biased valve in the cap, thus allowing water to flow into the reservoir receiving portion, from which it can be sprayed out in front of the mop by a squeeze handle on the mop which operates a spray pump located in the reservoir receiving portion.
Preferably the base and reservoir have cross-sectional profiles that are identical where the base and the reservoir meet, such that the base and the reservoir peripheral walls flow smoothly together aesthetically without substantial discontinuities therebetween.
The base and the reservoir preferably have respective vertically extending concave grooves formed therein for partially receiving the mop handle, such that the mop handle is partially nestled into the reservoir and base structures.
The reservoir and the cap also preferably have appropriate one-way valves such that: (a) the gasses created as part of the electrolyzing process, principally hydrogen gas, can be vented to the atmosphere and will not cause the electrolyzing vessel to explode; (b) a vacuum is not created within the reservoir as electrolyzed water is drawn from it which would prevent water from flowing out of the reservoir to the mop's floor spray pump.
In another embodiment the electrolyzing vessel is integrated into the mop and not necessarily easily removable. In this embodiment the mop includes a liquid reservoir with electrodes integrated into the reservoir for electrolyzing water or other electrolyte solution in the reservoir. The user externally mixes a salt solution, a salt/vinegar solution, or other solution, then pours the prepared solution into the vessel and turns on the activation switch. Alternatively the user could add water and salt/vinegar directly to the reservoir. The electrolyzed solution is then created within the mop's reservoir. As with the first embodiment, a timer can be integrated into the vessel or other location within the mop for turning the electrolyzing current off after a predetermined amount of time when the electrolyzation is complete.
Exemplary embodiments of the invention will be further described below with reference to the drawings, in which like numbers refer to like parts. The drawing figures might not be to scale, and certain components may be shown in generalized or schematic form and identified by commercial designations in the interest of clarity and conciseness.
A spray pump assembly 64 or simply spray pump includes a hand-operated spray handle 65, a threaded collar 66, and a tube 67. The spray pump assembly 64 can also include adapter 68 that allows standard spray pump assembly 64 to be threadingly mated to the electrolyzing vessel which includes reservoir 30 and base 40.
Optionally a small amount of a weak acid can be added for additional sanitizing and cleaning properties. Examples of suitable weak acids include vinegar which is a 5-20% acetic acid solution, citric acid, malic acid, or lactic acid. If vinegar having 5% acetic acid is used, then approximately 2.5 ml of vinegar can be mixed with 0.45 liters of water.
Different voltages and waveforms could be applied at the electrodes, with the amount of electrolyzation time adjusted accordingly. The base could include the AC/DC power converter, or a DC/DC power converter, and the controller in base 40 could include more complex control such as controlling the power applied to the electrodes in a more complex manner. For example, the voltage supplied to the electrodes could be a sawtooth wave, a square wave, increasing or decreasing in amplitude over time, and/or be current limited. The base could include more complex sensing and feedback mechanisms such as a pH sensor and feedback loop for controlling the pH of the resulting water, or sensing and controlling for concentrations of particular chemical constituents, or sensing and controlling for temperature or other parameters. The currently anticipated commercial embodiment, however, will merely apply 5.0 VDC to the electrodes for 10 minutes, with only a simple timer as the only controller within base 40. This will keep the base 40 lightweight and thus easy to handle, including when the electrolyzing vessel is used as a spray bottle as will be described below.
Cap 60 includes a biased valve 61 that is biased to a normally-closed position by a spring (not shown). As used herein the word “spring” is an umbrella term that encompasses any mechanical mechanism such as a steel coil spring or other resilient member that provides a bias force. Biased valve 61 allows reservoir 30 to be turned second opening down without liquid substantially spilling from the reservoir. Cap 60 also includes one-way air valve 62 that acts as a vacuum prevention valve. Vacuum prevention valve 62 allows air to enter reservoir 30 as electrolyzed water is drawn from it, thus preventing significant vacuum from building up inside reservoir 30 would prevent further electrolyzed water from being drawn from reservoir 30.
Base 40 has a concave groove 48 therein, and reservoir 30 has a concave groove 38 therein. These two concave grooves 48/38 are aligned. Their purpose is to partially receive mop handle 12 as seen best in
Wires or other electrical conductors carry the electrolyzing voltage from electrical input port 41 to electrodes 52/54, in this embodiment through a switch controlled by the timer within base 40. Alternatively, the electrical power could be routed through a transformer, a wave shaper, a current limiter, or other electronics for controlling the voltage and other power parameters across electrodes 52/54. Still further, electrical input port 41 could receive input electrical power through other means including indirect means such as inductive power transfer. Regardless of what electronics may intervene between power input port 41 and electrodes 52/54, electrical power at power input port 41 powers the electrolyzing voltage and current across electrodes 52/54. Cathodes are generally defined as negatively charged electrodes, and anodes are generally defined as positively charged electrodes. Accordingly, electrode 52 is the anode and electrode 54 is the cathode if electrode 54 is at a lower electrical potential than electrode 52. In this embodiment it is not considered important which electrode 52/54 is used as the anode and which is used as the cathode.
Power supply 90 can be a standard 120 VAC/5.0 VDC power supply, with power plug 94 being a standard 5.0 VDC power plug. Such power supplies are standard items that are widely available and inexpensive. Power supply 90 is thus easily and inexpensively replaced should that part fail.
A versatile multi-use cleaning and sanitizing apparatus including an electrolyzing vessel having different configurations has thus been disclosed that allows a user to easily and conveniently make electrolyzed water and use that electrolyzed water either in a mop or a spray bottle for household cleaning and sanitizing purposes. The unit is lightweight and inexpensive, and is easily disassembled for cleaning or for parts replacement. The unit can use both a standardized hand spray pump assembly and a standardized power converter so that those parts can be easily and inexpensively replaced.
In another embodiment the electrolyzing vessel is integrated into the mop and not necessarily easily removable. In this embodiment the mop includes a liquid reservoir with electrodes integrated into the reservoir for electrolyzing water or other electrolyte solution in the reservoir, defining an electrolyzing vessel. The electrolyzing vessel is integrated into the mop or is otherwise held by a electrolyzing vessel holding portion of the mop. The user externally mixes a salt solution, a salt/vinegar solution, or other desired electrolyte solution, then pours the prepared solution into the vessel and turns on the activation switch. The vessel can include a liquid intake port for receiving the electrolyte solution, such as an opening with a watertight cap on it. The user then turns on an electrical switch or plugs the power supply in, thus beginning the electrolyzing process that takes place within the mop's reservoir. A timer can be integrated into the vessel or other location within the mop for turning the electrolyzing current off after a predetermined amount of time when the electrolyzation is complete, such as 10 minutes. As with the first embodiment, the electrolyzed water then flows out of an opening in the reservoir, and preferably to a hand-operated spray pump as in the prior embodiment. As with the prior embodiment the reservoir preferably has a one-way valve to prevent vacuum from building up. As with the first embodiment the mop includes a sprayer that receives the electrolyzed solution after the electrolyzed solution has been withdrawn from the first opening and sprays the electrolyzed solution away from the mop and onto the floor to be cleaned.
It will be understood that the terms “generally,” “approximately,” “about,” “substantially,” “aligned” and “smoothly” as used within the specification and the claims herein allow for a certain amount of variation from any exact dimensions, measurements, and arrangements, and that those terms should be understood within the context of the description and operation of the invention as disclosed herein.
It will further be understood that terms such as “top,” “bottom,” “above,” and “below” as used within the specification and the claims herein are terms of convenience that denote the spatial relationships of parts relative to each other rather than to any specific spatial or gravitational orientation. Thus, the terms are intended to encompass an assembly of component parts regardless of whether the assembly is oriented in the particular orientation shown in the drawings and described in the specification, upside down from that orientation, or any other rotational variation.
All features disclosed in the specification, including the claims, abstract, and drawings, and all the steps in any method or process disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive. Each feature disclosed in the specification, including the claims, abstract, and drawings, can be replaced by alternative features serving the same, equivalent, or similar purpose, unless expressly stated otherwise. Thus, unless expressly stated otherwise, each feature disclosed is one example only of a generic series of equivalent or similar features.
It will be appreciated that the term “present invention” as used herein should not be construed to mean that only a single invention having a single essential element or group of elements is presented. Similarly, it will also be appreciated that the term “present invention” encompasses a number of separate innovations which can each be considered separate inventions. Although the present invention has thus been described in detail with regard to the preferred embodiments and drawings thereof, it should be apparent to those skilled in the art that various adaptations and modifications of the present invention may be accomplished without departing from the spirit and the scope of the invention. Accordingly, it is to be understood that the detailed description and the accompanying drawings as set forth hereinabove are not intended to limit the breadth of the present invention, which should be inferred only from the following claims and their appropriately construed legal equivalents.
Number | Date | Country | Kind |
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PCTIB2019000861 | Jul 2019 | IB | international |
This application is a continuation of PCT International Application No. PCT/IB2019/000861 filed Jul. 22, 2019.