Multi-valve fluid flow control system and method

Information

  • Patent Grant
  • 6325153
  • Patent Number
    6,325,153
  • Date Filed
    Wednesday, December 22, 1999
    26 years ago
  • Date Issued
    Tuesday, December 4, 2001
    24 years ago
Abstract
A system and method for controlling production fluid flow from a chamber extending between a casing disposed in a downhole bore and tubing disposed in the casing. A plurality of valves are disposed in respective openings formed in the tubing, and a passage is formed in each valve for connecting the chamber and the tubing interior. The valves are selectively closed to prevent any fluid flow through the passage, and selectively opened to permit fluid flow from the chamber, through the passage, and into the interior of the tubing. Thus, the volume of fluid passing from the chamber, through the valve members, and to the interior of the tubing is controlled.
Description




BACKGROUND




This disclosure relates generally to a control system and method for controlling the flow of oil and gas from a well bore casing to a production tubing and, more particularly, to such a system and method utilizing a plurality of valves for controlling the oil and gas flow.




In oil production installations, a well bore annulus, or casing, lines the well bore. Oil and gas (hereinafter “production fluid”) present in an underground oil reservoir flows into the casing through perforations in the casing. Production tubing for transporting the production fluid from the reservoir level is disposed in the casing and extends upwards to the ground surface.




A valve is often used to control production fluid flow from inside the casing to the production tubing. One type of conventional valve uses a sliding sleeve valve, or choke, that utilizes a slotted sleeve which axially slides over a slotted port. However, a single choke valve does not allow for any incremental control of the production fluid flow. Furthermore, the linearly sliding choke occupies a relatively large space, which can be a major disadvantage since the casing interiors are relatively narrow, thus requiring greater valve lengths, and thus more material to manufacture the valve.




Another valve design uses an electro-hydraulic control system to open or close a valve, and a solenoid to control a hydraulic line. However, this design also does not allow for incremental production fluid flow control, utilizes a relatively large amount of electrical power, and is also relatively bulky.




Therefore, what is needed is a system of the above type that provides incremental control over the fluid flow, yet is simple, inexpensive, and relatively small in size.




SUMMARY




Therefore the system and method according to an embodiment of the present invention controls production fluid flow from a chamber extending between a casing disposed in a downhole bore and tubing disposed in the casing. A plurality of valves are disposed in respective openings formed in the tubing, and a passage is formed in each valve for connecting the chamber and the tubing interior. The valves are selectively closed to prevent any fluid flow through the passage, and selectively opened to permit fluid flow from the chamber, through the passage, and into the interior of the tubing. Thus, the volume of fluid passing from the chamber, through the valve members, and to the interior of the tubing is controlled.




The system of the above embodiment provides incremental control over the amount of fluid flow, yet is simple, inexpensive, and relatively small in size, while requiring minimal electrical power.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a sectional view of a downhole bore production fluid recovery system incorporating the multi-valve fluid control system according to an embodiment of the present invention.





FIG. 2

is a cross-sectional view taken along a line


2





2


of FIG.


1


.





FIG. 3

is a perspective view, partially in section, depicting an alternate disposition of the valves of

FIGS. 1 and 2

.





FIG. 4

is a schematic view of the multi-valve fluid flow control system.





FIG. 5

is a sectional view of a first embodiment of a valve of the system of

FIGS. 1-4

.





FIG. 6

is a sectional view of a second embodiment of a valve of the system of

FIGS. 1-4

.





FIG. 7

is a sectional view of a third embodiment of a valve of the system of

FIGS. 1-4

.





FIG. 8

is a perspective view of a valve member of the valve of the embodiment of FIG.


7


.











DETAILED DESCRIPTION




Referring to

FIGS. 1 and 2

, the reference numeral


2


refers to a borehole formed in the ground and penetrating an oil and gas reservoir


4


. A cylindrical casing


6


lines the borehole


2


, and multiple perforations


6




a


are formed in the casing to allow production fluid to flow from the reservoir


4


into the casing for removal to the surface in a manner to be described. A packer


8


is disposed within the casing


6


and partitions the space defined by the casing


6


into chambers


10




a


and


10




b.






A plurality of valves


12


are disposed within the casing chamber


10




b


and are mounted on a section of production tubing


14


that extends from the surface to an area in the casing in the vicinity of the reservoir


4


. To this end, a plurality of angularly-spaced slots are formed in the tubing


14


that respectively receive a portion of each valve


12


. Each valve


12


has a passage


12




a


extending therethrough and communicating at one end with the chamber


10




b


and at the other end with the interior


14




a


of the tubing


14


. A valve


12


will be described in detail later.




A flatpack


15


, in the form of an umbilical, extends from the surface, down the borehole


2


between the casing


6


and the tubing


14


and is connected to each valve


12


. The flatpack


15


is connected to a controller (not shown) at the surface and contains electrical lines, hydraulic lines, and communication conductors for conducting signals from the controller to selectively open and close the valves to respectively permit and prevent the flow of fluid therethrough, in a manner to be described. In this context, each valve


12


can be opened and closed by the controller, via the flatpack


15


, independently of the operation of the other valves in a manner to be described.




In operation, production fluid flows into the casing


6


through the multiple perforations


6




a


, and enters the casing chamber


10




b


. When a valve


12


is in its open position, it allows production fluid to flow from the casing chamber


10




b


, through the passage


12




a


in the valve, and to the interior


14




a


of the tubing


14


for passage through the tubing to the surface for recovery.




Referring to

FIG. 3

, an alternative arrangement of the valves


12


relative to the tubing


14


is shown. According to this arrangement the valves


12


are angularly and axially spaced relative to the tubing


14


. Otherwise, the arrangement of

FIG. 3

is identical to that of

FIGS. 1 and 2

. This valve arrangement permits a relatively large number of valves to be utilized, and the individual valves


12


may be wider, and yet still fit within the relatively narrow confines of the casing


6


.





FIG. 4

depicts a series of steps for controlling the volume of production fluid (“operating production fluid flow volume”) delivered by the production tubing


14


to the surface using either the valve arrangement of

FIGS. 1 and 2

or that of FIG.


3


. More particularly, the operating production fluid flow volume is initially determined in step


16


and, in step


18


, the desired production fluid flow volume for maximizing the production from the reservoir


4


is determined. In step


20


, the desired production fluid flow volume (determined in step


18


) is attained by the above-mentioned controller logically opening or closing each of a series of eight valves, each of which is depicted by either an “O” (denoting that the valve is in the open position) or an “X” (denoting that the valve is in the closed position) extending horizontally in the step


20


box. For example, in the first alternate flow volume step


20




a


, all the valves are depicted as open (“O”). The operating production fluid flow volume may be incrementally adjusted by closing (“X”) one valve


12


, as in the step


20




b


. The system can further be incrementally adjusted by closing additional valves


12


to attain different flow volume steps


20




c


,


20




d


,


20




e


,


20




f


,


20




g


,


20




h


, until all the valves are closed as in step


20




i


, which represents zero flow volume. A feedback loop


22


to step


16


allows for determination of the new operating production fluid flow volume and subsequent comparison between it and the desired production fluid flow volume from step


18


, which may require the opening or closing of more of the valves


12


.




It is thus seen that the system of the above embodiment provides incremental control over the amount of fluid flow, yet is simple, inexpensive, and relatively small in size, while requiring minimal electrical power.




The valve


12


shown on the right side of the tubing


14


, as viewed in

FIG. 1

, is shown in detail in FIG.


5


. The valve


12


includes a cylindrical housing


24


, a portion of which is disposed in a corresponding opening formed in the wall of the tubing


14


(not shown in FIG.


5


). The housing


24


has a radially extending inlet


24




a


formed in the lower portion thereof, as viewed in

FIG. 5

, and a radially extending outlet


24




b


spaced from the inlet and formed through an diametrically-opposed wall of the housing.




An insert


26


is disposed in the housing


24


, and is in the form of a solid cylindrical having various chambers and passages formed therethrough. More particularly, an axial bore


26




a


is formed in the lower portion of the housing with its lower end communicating with the inlet


24




a


. A passage


26




b


extends parallel to, and communicates with, the bore


26




a


. A radial bore


26




c


is also formed in the insert


26


and connects the bore


26




a


and the outlet


24




b.






A nozzle


28


is removably disposed in the inlet


24




a


, and a screen


28




a


is disposed in the nozzle


28


to prevent particles of a predetermined size from entering the valve


12


.




A piston


30


is slidably disposed in the insert


26


with a portion extending into the bore


26




c


. A tapered head


30




a


is disposed on one end of the piston


30


, and a seat


32


is disposed in the insert


26


at the upper end of the bore


26




a


for receiving the head


30




a


of the piston. The valve


12


is in its closed position when the piston head


30




a


engages the seat


32


, as shown, to prevent fluid flow through the bore


26




a


. The piston


30


, and therefore the head


30




a


, are adapted to move upwardly to a spaced position from the seat


32


to permit fluid flow, under conditions to be described.




A bidirectional solenoid


34


is disposed in the insert


26


for controlling the movement of the piston


30


and extends between two chambers


36




a


and


36




b


which receive a pressure compensation fluid for reasons to be described.




A rod


38


extends from one end of the solenoid


34


and into the chamber


36




a


and is connected to the other end of the piston


30


by an adapter, or connector,


38




a


. A second rod


40


extends from the solenoid


34


in the opposite direction, through the chamber


36




b


and into an opening formed in the insert


26


. The rod


40


has a pair of grooves,


40




a


and


40




b


, and is operably connected to the rod


38


in the interior of the solenoid


34


.




A detente


42


is disposed in a radial opening in the insert


26


and is forced by a spring, or the like (not shown) radially inwardly into engagement with the grooves


40




a


and


40




b


of the rod


40


. The detente


42


engages the groove


40




b


when the piston


30


is in its closed position as shown, and engages the groove


40




a


when the piston is in its open position, as will be described.




A floating compensation piston


44


is slidably disposed in the insert


26


above the upper end of the rod


40


. A seal ring


46


surrounds the piston


44


and engages the corresponding surface of the insert


26


to define two chambers


48




a


and


48




b


. The chamber


48




a


extends between the lower surface of the piston


44


and a solid portion of the insert


26


and is filled with pressure compensation fluid. Although not shown in the cross section of the drawings, it is understood that the chamber


48




a


communicates with chambers


36




a


and


36




b


to form a closed system. The chamber


48




b


communicates with the upper end of the passage


26




b


so that the fluid pressure at the inlet


24




a


is transferred through the bore


26




a


and the passage


26




b


, and to the chamber


48




b.






The flatpack


15


(

FIG. 1

) electrically connects the above-mention controller on the surface to the solenoid


34


to transmit electrical signals from the controller to the solenoid to move the piston


30


between its opened and closed positions relative to the seat


32


, as described above. When the groove


40




b


of the rod


40


is engaged by the detente


42


to retain the piston


30


in its closed position, the fluid pressure at the inlet


24




a


is relatively high and is transmitted, via the chamber


26




b


, to the chamber


48




b


. This, in turn, forces the piston


44


downwardly to cause a corresponding increase in the pressure of the compensation fluid in the chamber


48




a


and therefore in the chambers


36




b


and


36




a


, thus equalizing the forces on the piston


44


.




The valve


12


is opened by a corresponding signal from the above-mentioned controller transmitted by the flatpack


15


(

FIG. 1

) to the solenoid


34


to activate the solenoid which functions to move the piston


30


upwardly as viewed in

FIG. 1

so that the head


30




a


extends above the seat


32


. When the piston


30


moves upwardly a predetermined distance, the detente


42


engages the groove


40




a


of the rod


40


and thus holds the piston


30


in the open position. Fluid thus flows from inlet


24




a


, through the bore


26




a


and the opening in the seat


32


and discharges from the bore


26




c


and the outlet


24




b


. The fluid pressure at the inlet


24




a


thus decreases, causing a corresponding decrease in the fluid pressure in the chamber


48




b


. Thus, the relatively high-pressure fluid in the chambers


48




a


,


36




b


, and


36




a


acts against the compensation piston


44


to force it upwardly as viewed in FIG.


5


and equalize the forces on the piston. The solenoid


34


, when activated as described above, exerts a force sufficient to overcome the engagement of the groove


40




a


or


40




b


by the detente


42


when the solenoid is activated to move the piston


30


to a new selected position.




It is understood that many, if not all, of the above components, with the exception of the seal rings, can be constructed of an erosion-resistant material, such as tungsten carbide, to withstand the heat, pressure, and particles associated with reservoir depths.




There are several advantages to the above. For example, the piston


30


is electrically driven by actuation of the solenoid


34


, yet utilizes a hydraulic fluid assist to maintain the piston in its open and closed position. Also, the engagement of the detente


42


with either the groove


40




a


or


40




b


restrains the piston


30


in the selected position, and thereby reduces the electrical energy required by the solenoid


34


to keep the piston in the selected position. Further, the piston


44


functions to equalize pressure variations caused by the opening and closing the valve


12


and by temperature changes between the surface and the downhole location of the valve


12


, thus decreasing the energy required by the solenoid


34


to move the piston


30


. Also, the nozzle


28


can be replaced with a nozzle having a different inlet diameter to further adjust the production fluid flow volume and pressure accordingly.





FIG. 6

depicts an alternate embodiment of the valve


12


, generally referred to by the reference numeral


12


′ which is located in the tubing


14


in the same manner as the valve


12


. The valve


12


′ includes a cylindrical housing


49


having a radially extending inlet


49




a


communicating with the chamber


10




b


and a radially extending outlet


49




b


spaced from the inlet and communicating with interior


14




a


of the tubing


14


.




An insert


50


is disposed in the housing


49


, and has a stepped axial bore


50




a


formed in the lower portion thereof as viewed in FIG.


6


and in communication with the inlet


49




a


. A passage


50




b


is formed in the insert


50


and extends parallel to, but isolated from, the bore


50




a


, as will be explained. The insert


50


also has a radial bore


50




c


which connects the bore


50




a


and the housing outlet


49




b.






A nozzle


52


is removably disposed in the inlet


49




a


, and a screen


52




a


, is disposed in the opening of the nozzle


52


to prevent particles of a predetermined size from entering the valve


12


′.




A piston


54


is slidably disposed in the insert


50


with a portion extending into the bore


50




c


. A tapered head


54




a


is disposed on one end of the piston, and a seat


56


is disposed in the insert


50


at the other end of the bore


50




a


for receiving the head


54




a


of the piston. The valve


12


′ is in its closed position when the piston head


54




a


engages the seat


56


to prevent fluid flow through the bore


50




a


. The piston


54


, and therefore the head


54




a


, are adapted to move upwardly, as viewed in

FIG. 6

to an open position in which the head is spaced from the seat


56


, as shown, to permit fluid flow, under conditions to be described.




A bidirectional solenoid


58


is provided for controlling the movement of the piston


54


and is disposed between two chambers


60




a


and


60




b


. Both chambers


60




a


and


60




b


receive a pressure compensation fluid, and the chamber


60




b


is connected to the passage


50




b


, as will be explained.




A rod


62


extends from the lower end of the solenoid


58


as viewed in

FIG. 6

, into the chamber


60




a


, and is connected to the other end of the piston


54


by a connector, or adapter


62




a.






A hydraulic piston


64


is slidably disposed in the insert


50


above the upper end of the solenoid


58


, and has a circular flange


64




a


formed thereon which engages the corresponding surface of the insert


50


, via a sealing ring


65




a


, to define the chamber


60




b


between it and the upper surface of the solenoid. The lower end of the piston


64


is operably connected to the rod


62


in the interior of the solenoid


58


, and therefore to the piston


54


.




A chamber


66




a


is defined between the upper surface of the flange


64




a


and a corresponding surface of the insert


50


. The chamber


66




a


communicates with a hydraulic passage


68




a


formed in the insert


50


which receives hydraulic fluid from a line included in the flatpack


15


(

FIG. 1

) and passes the fluid to the chamber


66




a.






An additional circular flange


64




b


is formed on the piston


64


in a spaced relation to the flange


64




a


. That portion of the piston


64


extending between the flanges


64




a


and


64




b


slides in a corresponding opening in the insert


50


with a ring seal


65




b


disposed therebetween. The outer surface of the flange


64




b


engages a corresponding surface of the insert


50


defining the chamber


66




b


, via a sealing ring


65




c


. The chamber


66




b


is connected to a hydraulic passage


68




b


which receives hydraulic fluid from a line included in the flatpack


15


(

FIG. 1

) and passes the fluid to the chamber


66




b.






A pressure compensation piston


70


is slidably mounted in the lower portion of the bore


50




a


. An O-ring


72


surrounds the piston


70


, and engages the corresponding surface of the bore


50




a


, to partition the bore into chambers


74


and


76


. The chamber


74


contains a pressure compensation fluid and is connected to the chambers


60




a


and


60




b


by a passage


50




b


to form a closed system. The chamber


76


communicates with the inlet


49




a


and thus receives the production fluid pressure at the inlet.




To open the valve


12


′, the solenoid


58


is actuated to move the piston


54


to its open position in which the head


54




a


of the piston is spaced from the seat


56


as shown in FIG.


6


. Also, the hydraulic line associated with the passage


68




b


is actuated so that hydraulic fluid passes into, and builds up in, the chamber


66




b


to apply an upwardly-directed force on the flange


64




b


and the piston


64


, and therefore the piston


54


, to maintain it in its open position. Production fluid flows from the casing chamber


10




b


through the nozzle


52


and the inlet


49




a


, in a direction indicated by the reference arrow A. The fluid flows through the seat


56


, past the piston


54


, through the bore


50




c


, and out of the outlet


49




b


to the interior of the tubing


14




a


for passing through the tubing


14


to the surface. The inlet pressure in chamber


76


decreases, allowing the compensation production fluid pressure in the chambers


74


,


60




b


, and


60




a


to act against the piston


70


, which moves accordingly to equalize the compensation pressure with the inlet pressure.




The valve


12


′ is closed in response to a signal generated at the controller and carried by the flatpack


15


from the controller to the solenoid. When this occurs, the solenoid


58


urges the rod


62


, and therefore the piston


54


, downwardly as viewed in

FIG. 6

, until the head


54




a


engages seat


56


, thus closing the valve


12


′. The hydraulic line carried in the flatpack


15


and associated with the passage


68




a


is actuated so that hydraulic fluid passes into, and builds up in, the chamber


66




a


to apply an downwardly-directed force on the flange


64




a


and the piston


64


, and therefore the piston


54


, to maintain it in its closed position.




This downward movement of the flange


64




a


thus reduces the volume of chamber


60




b


, thereby increasing the pressure throughout the compensation chambers


60




a


,


60




b


, and


74


which would normally result in upward movement of the compensation piston


70


. However this pressure increase of the compensation fluid is counteracted by the inlet pressure, which increases in response to the closing of the piston


54


with the seat


56


. Thus, the embodiment of

FIG. 6

enjoys all the advantages of the embodiment of

FIG. 5

while utilizing alternate designs to provide the hydraulic assist and to equalize the pressure variations caused by the opening and closing the valve


12


and by temperature changes between the surface and the downhole location of the valve


12


.




Referring to

FIGS. 7 and 8

, another alternate embodiment of the valve is generally referred to by the reference numeral


12


″ which would be located in the tubing


14


in the same manner as the valves


12


and


12


′. The valve


12


″ includes a cylindrical housing


78


having an axial bore


78




a


extending for substantially the entire length thereof, and an axial bore


78




b


in the upper portion of the housing


78


as viewed in

FIG. 7

which has a relatively small diameter and which is tapered outwardly to communicate with the first axial bore


78




a


. A slot


78




c


extends radially through a wall of the housing


78


in communication with the casing chamber


10




b


, and a slot


78




d


extends though an opposed wall portion of the housing


78


in communication with the interior


14




a


of the tubing


14


.




A tubular valve member


80


is disposed in the axial bore


78




a


of the housing


78


and has a through slot


80




a


, which extends radially through the member. The housing


78


is rotatable relative to the valve member


80


so that, when the slots


78




c


and


78




d


of the housing align with the slot


80




a


of the valve member


80


, production fluid can flow from the casing chamber


10




b


to the interior of the tubing


14


with the amount of fluid flow depending on the degree of alignment of the slots, as well as the number of open valves.




The valve member


80


has a first axial bore


80




b


extending through a portion of the length thereof extending below the slot


80




a


. Another axial bore


80




c


is provided in the lower end portion of the valve member


80


and has a first portion of a larger diameter than that of the bore


80




b


and an inwardly-tapered portion which communicates with the latter bore.




As shown in

FIG. 7

, four axially-spaced seal rings


82




a


,


82




b


,


82




c


, and


82




d


extend in annular grooves formed in the outer surface of the valve member


80


and respectively engage corresponding surfaces of that portion of the housing


78


defining the bore


78




a


, to provide a fluid seal.




It is understood that the housing


78


is rotatable relative to the valve member


80


in any known manner such as by a rotating solenoid or a direct current (DC) brush-less motor that is operatively connected to the housing.




In operation, and assuming that the valve member


80


is in its closed position in which the slot


80




a


is not aligned with the slots


78




c


and


78




d


of the housing


78


, thus blocking the flow of the production fluid through the valve


12


″, the aforementioned solenoid is actuated in response to a signal carried by the flatpack


15


(

FIG. 1

) from the above-mentioned controller (not shown). The solenoid functions to rotate the above-mentioned housing


78


until the housing slots


78




c


and


78




d


align with the slot


80




a


of the valve member


80


as shown in FIG.


7


. Production fluid thus can flow from the casing chamber


10




b


through the aligned slots


78




c


,


80




a


and


78




d


and into the interior


14




a


of the tubing


14


for flow to the surface. It is noted that the amount of fluid flow through the valve


12


″ can be regulated by varying the degree of alignment of the slots


78




d


and


78




d


with the slot


80




a.






If it is desired to close the valve


12


″ the solenoid is actuated again thus causing the housing


78


to rotate until the slot


78




c


and


78




d


move out of alignment with the slot


80




a


thus preventing the flow of the production fluid through the valve.




It is understood that production fluid or hydraulic fluid from a line included in the flatpack


15


could be introduced into the bore


78




b


and/or the bore


80




c


to minimize any pressure drop across the valve member


80


to maintain its axial alignment relative to the housing


78


.




An advantage of the embodiment of

FIGS. 7 and 8

is that the overall size of the valve


12


″ is reduced. Also, the production fluid flow can be controlled and varied in smaller increments, thus optimizing the reservoir production fluid output.




It is understood that, according to an alternate arrangement of the embodiment of

FIGS. 7 and 8

the valve member


80


can be rotatable relative to the housing


78


. In this case, a stem, or the like (not shown) would extend from one of the ends of the valve member


80


and through the bore


78




b


or the bores


80




b


and


80




c


and would be operatively connected to a corresponding solenoid or motor to rotate the stem, and therefore the valve member


80


.




It is also understood that variations may be made to the foregoing without departing from the scope of the invention. For example, although reference is made to “lines” and “tubing” it is understood that conduits, pipes, hoses and any other type of fluid flow device could be used within the scope of the invention. Also, the spatial references, such as “upper” and “lower”, “axial”, “radial”, etc. are for the purpose of illustration only and do not limit the specific orientation or location of the structure described above. Still further, the system and method of the present invention are not limited to a production fluid controlling system but are equally applicable to any fluid flow system.




It is understood that other variations, changes and substitutions are intended in the foregoing disclosure and in some instances some features of the invention will be employed without a corresponding use of other features. Accordingly, it is appropriate that the appended claims be construed broadly and in a manner consistent with the scope of the invention.



Claims
  • 1. A production fluid control system comprising a casing disposed in a downhole bore for receiving production fluid; tubing disposed in the casing with the outer surface of the tubing spaced from the inner surface of the casing to define an annular chamber for receiving the production fluid, the tubing having a plurality of openings formed in its walls; a plurality of valves respectively extending in the openings, each valve having a passage extending therethrough and communicating with the chamber and the interior of the tubing, each valve comprising a body member defining the passage and a valve member movable between a closed position relative to the passage to prevent any fluid flow through the passage and an open position to permit fluid flow from the chamber, through the passage, and into the interior of the tubing; a spring-loaded detente that is urged into engagement with the valve member in its open position and closed position to apply a force to the valve member to retain it in its open and closed position; and a control device for overcoming the force and moving the valve member from its open position to its closed position and from its closed position to its open position.
  • 2. A production fluid control system comprising a casing disposed in a downhole bore for receiving production fluid; tubing disposed in the casing with the outer surface of the tubing spaced from the inner surface of the casing to define an annular chamber for receiving the production fluid, the tubing having a plurality of openings formed in its walls; a plurality of valves respectively extending in the openings, each valve having a passage extending therethrough and communicating with the chamber and the interior of the tubing, each valve comprising a body member defining the passage and a valve member movable between a closed position relative to the passage to prevent any fluid flow through the passage and an open position to permit fluid flow from the chamber, through the passage, and into the interior of the tubing; a retaining device for applying a force to the valve member to retain it in its open and closed position, wherein the retaining device comprises a flange disposed in a chamber in the body member and means for supplying hydraulic fluid to the chamber for forcing the flange, and therefore the valve member, to its closed position; and a control device for overcoming the force and moving the valve member from its open position to its closed position and from its closed position to its open position.
  • 3. The system of claim 2 wherein the retaining device comprises another flange disposed in another chamber in the body member, and means for supplying hydraulic fluid to the latter chamber for forcing the other flange, and therefore the valve member to its open position.
  • 4. A production fluid control system comprising a casing disposed in a downhole bore for receiving production fluid; tubing disposed in the casing with the outer surface of the tubing spaced from the inner surface of the casing to define an annular chamber for receiving the production fluid, the tubing having a plurality of openings formed in its walls; a plurality of valves respectively extending in the openings, each valve having a passage extending therethrough and communicating with the chamber and the interior of the tubing, each valve comprising a body member defining the passage and a valve member movable between a closed position relative to the passage to prevent any fluid flow through the passage and an open position to permit fluid flow from the chamber, through the passage, and into the interior of the tubing; a retaining device for applying a force to the valve member to retain it in its open and closed position; and an electrically actuated solenoid that overcomes the force and moves the valve member between its open and closed positions.
  • 5. The system of claim 4 wherein the control device further comprises a controller to selectively apply electrical signals to the solenoids to selectively open and close the valve members.
  • 6. The system of claim 5 wherein the controller controls the opening and closing of the valve members to control the amount of the fluid flow from the chamber to the interior of the tubing.
  • 7. The system of claim 4 further comprising means for compensating for fluid pressure variations occurring in the body member in response to the valve member moving to its open and to its closed positions.
  • 8. A method of controlling production fluid flow from a chamber extending between a casing disposed in a downhole bore and tubing disposed in the casing, comprising the steps of disposing a plurality of valves in respective openings formed in the tubing, connecting the chamber and the tubing interior with a passage formed through each of the valves, providing valve members for the passages for selectively closing the passages to prevent any fluid flow through the passage, and opening the passages to permit fluid flow from the chamber, through the passage, and into the interior of the tubing, urging a spring-loaded detente into engagement with the valve member to apply a first force to the valve member to retain it in its open position and its closed position, applying a second force to each valve member to retain it in its closed position; and overcoming the first force to enable the valve member to move from its open position to its closed position, and overcoming the second force to enable the valve member to move from its closed position to its open position.
  • 9. The method of claim 8 wherein the second force is applied by hydraulic fluid pressure acting on the valve member.
  • 10. The method of claim 8 wherein the each step of overcoming comprises the step of connecting a solenoid to the valve member and actuating the solenoid to move the valve member to its open and closed positions.
  • 11. The method of claim 10 wherein the step of actuating is controlled to control the amount of the fluid flow from the chamber to the interior of the tubing.
  • 12. The method of claim 8 further comprising the step of compensating for fluid pressure variations occurring in the body member in response to the valve member moving to its open and to its closed positions.
Parent Case Info

This application claims priority based on U.S. Provisional Application No. 60/114,784, filed on Jan. 5, 1999.

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Number Name Date Kind
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4100937 Mallory Jul 1978
4111226 Cameron Sep 1978
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4646622 Ishizaki et al. Mar 1987
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Foreign Referenced Citations (1)
Number Date Country
WO 9737102 Apr 1997 WO
Provisional Applications (1)
Number Date Country
60/114784 Jan 1999 US