Embodiments of the present invention relate to the field of portable electronic device support, and more specifically to a portable electronic device support able to be arranged in various configurations to provide multiple viewing angles.
A portable electronic device, such as a tablet computer or smart phone, often uses a case for protection or support. Some portable electronic device cases are classical and provide only a cover or shell function, which can provide protection. Other portable electronic device cases provide for holding or support in different configurations or multiple viewing angles.
Cases for electronic devices can use hinges for connecting front and back covers of a case. U.S. Pub. No. 20130094131 an example using double hinge, with detents for locking, for a tablet case. Hinges, such as double hinges, are also used with the electronic devices themselves, although the designs vary due to the different requirements for a device versus a case. For example, U.S. Pub. 20110099756 shows a double hinge so a tablet can fold more than 270 degrees so a user can hold it in one hand. U.S. Pat. No. 8,746,645 shows a double hinge with a stop to prevent over-rotation, for a laptop riser.
In one embodiment of the invention, a double hinge for a case is provided with stoppers that prevent the case from opening more than 180 degrees. This is particularly advantageous for a case with a cloth cover, where bending beyond 180 degrees can ruin the fabric by stretching it too much. The stoppers can be formed integrally with mating pieces of the hinge assembly, to lower manufacturing costs. The hinge design provides a hinge with a flat profile that provides minimal dissension of the fabric and provides a smoother appearance.
According to certain embodiments of the invention, a hinge includes a first hinge plate, a second hinge plate, and a third hinge plate, where the first hinge plate is adapted to be pivotally engaged with the second hinge plate through the third hinge plate. The first and second hinge plates can include two shaft bushings coaxially disposed and facing each other at confronting sides. The third hinge plate can include two shaft bushings on two opposite sides so that to coaxially dispose each shaft bushing of the third hinge plate with the shaft bushing respectively of the first and second hinge plate.
In some embodiments, a cut out section is formed in each shaft bushing of the first and second hinge plates, and each shaft bushing of the third hinge plate comprises two projections forming stoppers so that each cut out section of the shaft bushings of the first and second hinge plates are able to receive a stopper of each shaft bushing section of the third hinge plate. The hinge plates can made from a flat metal material or other suitable materials, as would be appreciated by one of ordinary skill in the art.
In further embodiments, each of the first and second hinge plates can have a width of 20 mm and a length of 30 mm, with confronting sides 30 mm long and being at a distance of 6 mm. In an exemplary embodiment, the first and second hinge members can be made of a stainless steel material having a thickness of 0.5 mm, having a force in a single axis comprised between 1.5 and 2.5 kgf and a force decay of 20%. Furthermore, the first and the second hinge plates can include screw apertures.
In certain embodiments, the first plate includes a first cavity section and a second cavity section, where the second plate includes a first cavity section and a second cavity section, where the first cavity sections of the first and second plate are adapted to receive respectively the first and second hinge plates of the hinge, and where the second cavity sections of the first and second plate being adapted to respectively receive a first and second fixing plate. The first and the second plates can include a cut out section on the border adapted to receive the confronting sides respectively of the first and second hinge plates. In some implementations, the fixing plates can be aluminum, and the first and second plates are plastic.
In some embodiments, a portable electronic device support includes a frame, and a base including a front side and a rear side, the rear side having a hinge line. The hinge line can have a hinge structure that includes a first hinge plate, a second hinge plate, and a third hinge plate, where the first hinge plate is adapted to be pivotally engaged with the second hinge plate through the third hinge plate, where the hinge line is configured to allow the positioning of the frame at a predetermined angle, where the structure is integrated on the rear side of the tablet cover case, and where the first plate and the second plate of the hinge structure are disposed on both sides of the hinge line.
In further embodiments, a method for manufacturing a hinge having first, second, and third hinge plates is described herein, where the first hinge plate adapted to be pivotally engaged with the second hinge plate through the third hinge plate, the first and second hinge plates having two shaft bushing sections on one side, at each extremity of confronting sides, and the third hinge plate having two shaft bushing sections, on both sides of the third hinge plate. The method including forming four projections on the third hinge, where two projections being respectively formed on each shaft bushing section, curling the shaft bushing sections into a substantially cylindrical shape, and adapting the projections of each shaft bushing to cooperate with the cut out sections of the shaft bushings of the first and second hinges respectively.
In certain embodiments, a method for manufacturing a hinge having first, second, and third hinge plates is described herein, where the first hinge plate adapted to be pivotally engaged with the second hinge plate through the third hinge plate, the first and second hinge plates having two shaft bushing sections on one side, at each extremity of confronting sides, and the third hinge plate having two shaft bushing sections, on both sides of the third hinge plate. The method can include cutting out material from each shaft bushing section of the first and second hinge plate so as to form a projection on each shaft bushing section. The method can further include curling the shaft bushing sections of the hinge plate members so as to form the shaft bushings, assembling the hinge plates by disposing the shaft bushings respectively of the first, second and third hinges coaxially disposed with each other, the shaft bushings of the third hinge being disposed between the shaft bushings of the first and second hinges. In some cases, the method includes inserting a shaft through the shaft bushings respectively at each confronting side of the first and second hinges.
In some implementations, the method can further include inserting screws through the first plate of the first hinge with screws through corresponding apertures formed in the first hinge, and disposing the first hinge member in the first cavity section of the first plate prior to inserting the screws through the first plate of the first hinge. Some embodiments can include disposing the first fixing plate in the second cavity section on the first hinge plate and inserting screws through the second plate of the second plate through corresponding apertures formed in the second hinge.
The invention is now described, by way of example, with reference to the accompanying drawings. The specific nature of the following description should not be construed as limiting in any way the broad nature of this summary.
In order that the manner in which the above recited and other advantages and features of the invention are obtained, a more particular description of the invention briefly described above will be rendered by reference. Notwithstanding any other forms that may fall within the scope of the present invention, preferred forms of the invention will now be described, by way of example only, with reference to the accompanying drawing in which:
As shown in
According to some embodiments, a switch can be incorporated into one or more of the hinge structures described herein. For example, opening or closing a hinge could turn a switch on or off, or there may be multiple modes of operation depending on the position of the hinge. Switches can be used to turn the device supports on (first position) or off (second position). For example, opening the device support (e.g., changing from the configuration shown in
Certain embodiments may only include a base portion with (or without) a keyboard 4370. The base portion can include a hinge 4350 and pivot line operable to configure the base in a number of different configurations. For transport, the keyboard/base would be flat, and in use a user could bend the back portion at the pivot line/hinge to give the base an inverted “v” shape, as shown in
As shown in
As represented in the figures, in an embodiment of the invention, the first and second hinge plate members 131, 132 comprise shaft bushings 134a and 134b (or knuckles) coaxially disposed and facing each other wherein the shaft bushings 134 are located at confronting sides and more precisely on each extremity of the confronting sides of the first and second hinge plate 131,132.
The hinge 13 also comprises a third hinge plate 133, also formed from a generally flat plate. The first and second hinge plates 131, 132 are coupled via the third hinge plate 133. The third hinge plate 133 comprises two shaft bushings sections on two opposite sides of the third hinge plate 133 so as to form two shaft bushings 135a, 135b to be coaxially disposed with the shaft bushings 134a, 134b respectively.
The third hinge plate 133 also comprises four projections or stoppers 136: two projections 136 are respectively formed on each shaft bushing section so that the projections 136 of each shaft bushing 135a, 135b are adapted to cooperate with cut out sections 137a, 137b of the shaft bushings 134a, 134b of the first and second hinge plates 131,132 respectively. The stoppers or projections 136 advantageously control the folding angle and prevent the portable electronic device support 1 from flatting after being folded over and back. The stoppers or projections 136 prevent the portable electronic device support from further opening after a predetermined maximum angle as fixed by the dimensions of the cut out sections 137a, 137b and the projections 135a, 135b of the shaft bushings 134a, 134b. This predetermined angle corresponds to a working angle position wherein an electronic device mounted in the portable electronic device support is in a flat position. The first and second hinge plates 131,132 being generally parallel with the hinge plate 133 when the hinge 13 is in the fully open position, and the first and second hinge plates 132a,132b being generally perpendicular to the third hinge plate 133 when the hinge is in the fully closed position. The relative angles of the hinge plates in the closed position may be altered or defined by the configuration of the projections or stoppers 136 and the cutout sections 137a,137b. When in the fully closed position, the lower portion 11 of the base 3 may then be disposed onto the front side 10 of the base 3. One extreme position of the hinge 13 in a flat position is for example shown in
A method for providing such hinge 13 is represented in
When the hinge plates 131,132 are being formed from a generally flat piece of material, the shaft bushing sections 134a, 134b are adapted to form the shaft bushings after a curling step. In the curling step, the flat shaft bushing sections are formed into substantially cylindrical shapes as represented in the progression of images illustrated in
Once the shaft bushings 134a, 134b and 135a, 135b are formed, the shaft bushings 134a, 134b and 135a, 135b are coaxially aligned and shafts 139 are inserted through the shaft bushings. The hinge 13 has then a dual axis along two shafts 139. Mating portions of the shafts and shaft bushings may be configured to have defined frictional properties. For example, the mating portions may be configured to have relatively low friction, providing little resistance to rotation. Alternately, the mating portions may be configured to have relatively high friction, providing significant resistance to rotation. In an embodiment of the invention by configuring a relatively high level of friction between the shafts and shaft bushings, the portable electronic device support shall be able to support a mounted electronic portable device in multiple positions, relying at least partially on the stiffness of the hinge to maintain the position of the portable electronic device. In embodiments of the invention different portions of the shafts and shaft bushings may have different levels of friction. In further embodiments of the invention, the levels of friction between the shafts and shaft bushings may be different depending on the direction of rotation. For example, a hinge may be configured to rotate clockwise with a resistance force of X, and to rotate counterclockwise with a resistance force of Y. According to embodiments of the invention, the resistance forces X and Y may be different. One of ordinary skill in the art will recognize that there are a number of ways to vary resistance based on the direction of rotation. By creating a hinge with different levels or resistance to rotation in one direction verses another, a portable electronic device support according to the invention can be made to fold “easier” in one direction than another. For example, it may be desirable to increase the resistance required to open the hinge from the flat position to the rotated over position. Consider the portable electronic device support as illustrated in
In an embodiment of the invention where the rotational resistance about hinge line 18 is different in the clockwise and counterclockwise direction, a portable electronic device support can be configured to provide sufficient stability to resist rotating about hinge line 18 in normal use, and be “easier” to increase the angle of the frame 2 relative to the front side 10 of the base 3, or potentially even to close the portable electronic device support so that a mounted portable electronic device is covered on both its front and back by the portable electronic device support.
In embodiments of the invention the hinge 13 may be comprised of more than three plates. Additional plates may be arranged along the axis of the shafts. Further, additional plates may be added to create additional rotational axis between the plates 131, 132. If additional rotational axis are added, more complex arrangements of stoppers and rotational resistance may be configured. For example, it may be relatively easy to open the portable electronic device support and rotate the frame out to a specific angle relative to the front side 10 of the base 3, and the rotating resistance may increase to rotate any further. This would allow for relative ease in opening and closing the portable electronic device support, but also provide sufficient resistance and stability when in normal use.
In an embodiment of the invention, each hinge plate 131,132 has a width of 20 mm and a length of 30 mm. The confronting sides are for example 30 mm long and at a distance of 6 mm. The centers of the dual axis along the shafts 139 are then at a distance of 6 mm from each other. The plates used for forming the hinge plates 131, 132, 133 are made of stainless steel and have a thickness of 0.5 mm. A force in a single axis is comprised between 1.5 and 2.5 kgf. The hinge has advantageously a force decay of 20%.
The first hinge plate 131 comprises screw apertures for affixing to a first plate 14 in plastic, as shown on
The first cavity section 141 is adapted to receive the first hinge plate 131. The first cavity 141 allows an easier positioning of the first hinge plate member 131 on the first plate 14. The hinge plate is first stuck or glued with the first plate 14. The screws provides advantageously enough attachment force, while thanks to the adhesive, the force applied on the hinge is evenly absorbed. It will be understood that any other suitable adhesive means is possible.
As represented in
As shown in
The fixing rectangular and flat plate 15 also comprises apertures so that when the fixing rectangular plate 15 is positioned within the cavity section 142 formed in the first plate 14, the screws used to fix the first hinge plate 131 with the first plate 14 are disposed in front of the apertures of the fixing rectangular plate 15. The second cavity 142 allows an easier positioning of the 15.
The fixing rectangular plate 15 may be aluminum and fixed to the first plate 14, which may be plastic, with an adhesive to secure the first hinge plate 131. It also provides a smooth surface of the first plate 14 in its entire surface before the final fixation with the portable electronic device support 1.
The hinge 13 can be securely positioned by the plastic plates 14,16 and the rectangular plate 15. The first and second hinge plates 131, 132, as fixed between the plastic plates 14, 16 from one side and the rectangular plates 15 from another side, prevents the hinge 13 from moving or being removed easily from its initial position. The hinge structure maintains the rotation of the rear side of the base about the hinge line 18.
It will be well understood that the materials or fixations are non-limiting examples and any other way to fix the different elements for providing the same advantages which prevents the hinge 13 or the first and second hinge plates 131, 132 from being easily removed from the upper rear portion 12 of the base 3 of the portable electronic device support.
The second hinge plate 132 is fixed with a similar manner to a second plate 16 similar to the first plate 14 as shown in
The second plate 16 comprises a first and second cavity (not represented) adapted to respectively receive the second hinge plate 132 and a second plate 17 similar to the first plate 15.
The first plate 14 and the second plate 16 are then pivotally coupled through the hinge 13. The two plates pivot with respect to each other along the axis of the hinge line 18.
This final structure 13, 14, 15, 16, 17 is then integrated into a cover, for example rear side of base 3. The first and the second plate 14, 16 may have similar dimensions to the rear side 11, 12 of the portable electronic device support 1 so that a user or holder does not feel the presence of the hinge 13, the rear side 11, 12 having the ability to be a smooth surface.
In a preferred embodiment the hinge 13 is located in the middle of the rear side 11, 12, the hinge line 18 being positioned between the first and second plastic plates 14, 16.
It will be well understood that the number of hinges, the forms and dimensions of the plates are non-limited example. Other embodiments are possible. Other means for fixing the different plates may be used.
Any other form or dimension either of the hinge 13, or the hinge structure 13,14,15,16 may be used according to the size or form of the portable electronic device support itself, and also for example depending on the force to be applied for positioning at multiple viewing angles. For example, in order to get a bigger force, the diameter of the shaft bushes 134, 135 may be increased. The number of hinges 13 may be increased either with same dimensions or with lower dimensions. The hinge line 18 may be not positioned in the middle of the rear side. The first and second plates 14, 16 and the fixing plates 15 are dimensioned accordingly with cavity sections 141, 142 adapted to the used hinges 13 and to the used plates 15.
Various options may be employed to covers or hide the rear side and the hinge structures as described herein. Any suitable process as known in the art may be used.
In embodiments of the invention a very flat rear side of the base can be formed. By having a very flat rear side of the base (i.e. no significant bump from the hinge protruding above the planar top/bottom of the surface) a cosmetically appealing portable electronic device support. By eliminating or significantly reducing any protrusion of the hinge about the surface, in embodiments of the invention the frame that holds a portable electronic device can be mounted directly adjacent to the rear side of the base. This enables a thinner overall thickness to the portable electronic device support. The hinge construction and layout according to embodiments of the invention allow for a very thin rear base surface, also enabling a thinner overall thickness to the portable electronic device support. Inventions that provide a reduction in the overall thickness of a portable electronic device support can provide significant advantages in marketing and selling consumer products.
In embodiments of the invention, a hinge similar to hinge 13 may be positioned at other locations on a portable electronic device support. For example, a similar hinge may be positioned at pivot line 8. In embodiments of the invention there may be a hinge similar to hinge 13 at pivot line 8 and pivot line 18, or at only one of pivot lines 8 and 18. Further, in embodiments of the invention a portable electronic device support may have a different configuration than that shown in
Thanks to the invention, the hinge structure coupled to the rear side of a portable electronic device support is configured to allow a frame to pivot from a first position to a second position so that the frame or an electronic device mounted in the frame stands at a viewing angle suitable for a user. The portable electronic device support provides an easy and fast multiple angle viewing function wherein an electronic device mounted in the frame is able to stand at an angle as desired by the user. Embodiments of the invention may be employed in a portable electronic device support with one or more preset viewing angles, or in a portable electronic device support that allows a user to select the desired angle from the range of angular positions enabled by the hinge. In some embodiments, there is no need to provide grooves for facilitating the stand of an electronic device inserted into the frame of the portable electronic device support.
It will be well understood that such portable electronic device support is also suitable for any other portable electronic device, such as a mobile phone, notebook, etc. Further, a fixed device, such as a display, may be mounted within the support and remain within the scope of the invention.
This application is a nonprovisional of and claims the benefit of priority of U.S. Provisional Application No. 61/973,700, entitled, “Multi Viewing Angle Portable Electronic Device Support,” filed on Apr. 1, 2014, which is herein incorporated by reference in its entirety for all purposes.
Number | Date | Country | |
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61973700 | Apr 2014 | US |