Information
-
Patent Grant
-
6406323
-
Patent Number
6,406,323
-
Date Filed
Thursday, June 14, 200123 years ago
-
Date Issued
Tuesday, June 18, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Ta; Tho D.
- Nguyen; Phuongchi
Agents
-
CPC
-
US Classifications
Field of Search
US
- 439 395
- 439 402
- 439 405
- 439 404
- 439 403
- 439 418
- 439 417
- 439 409
- 439 408
-
International Classifications
-
Abstract
A method of positioning wires in the slot (18) of a bifurcated insulation displacement contact (10). The wires are positioned in the slot alternatively disposed with respect to the side-to-side direction (“A”) of the slot. As between the or each successive pair of wires in the slot, the angle made between the wires of the pair is greater than that made by one of the wires with respect to the side-to-side direction of the slot.
Description
This invention relates to an insulation displacement contact and a method of making connections to wires.
Insulation displacement contacts may be formed from a contact element which is bifurcated so as to define two opposed contact portions separated by a slot into which an insulated wire may be pressed so that edges of the contact portions engage and displace the insulation and such that the contact portions resiliently engage and make electrical connection with the conductor of the wire. Such a contact is described in, for example U.S. Pat. Nos.4,452,502 and 4,405,187.
While, in some cases, making electrical connection to a single wire in the above way is all that is necessary, occasions arise where it would be useful to make connection to more than one wire by inserting the wires, one after the other, into the slot. With a carefully designed contact it may be possible to make connections in this way to two wires, but it is usually impossible to make effective connections to several wires. This arises because, during the process of introducing a first wire into the slot, the contact portions are resiliently deformed, such that the gap between them is to some extent increased. The resultant increase in slot width may still permit an adequate connection to be made to a second wire when inserted into the slot. However, the increased slot width may even be such that the contact portions fail to properly pierce the insulation, or it may otherwise leave the second wire unreliably gripped. This problem becomes worse as more wires are inserted.
The above problem is alleviated in Krone LSA-PLUS connectors by arranging that the contact portions are torsionally twisted during insertion of the wires. That is, the wires are introduced into the slot with their directions of extent arranged at an angle of about 45 degrees to the side to side direction of the slot, so that insertion of the wires tends to deflect contacting edges of the respective contact portions outwardly away from each other, in opposite directions relative to the general plane of the contact. In that case, it is possible to achieve good connection to two wires but even in this construction more than two wires may not be adequately accommodated.
U.S. Pat. No.5,492,484 also describes a particular form of contact that is indicated as being able to terminate more than a single conductor. This is however complicated in form.
It is an object of the invention, in one aspect, to provide a method making electrical connection to a plurality of insulated wires and an electrical connector useful in practising the method.
In one aspect, there is provided a method of making electrical connection to wires having insulated conductors, using a contact element which is bifurcated so as to define two opposed contact portions separated by a slot, in which the wires are positioned in the slot successively, with the directions of extent of the wires, or of groups of commonly aligned ones thereof being alternatively disposed with respect to the side-to-side direction of the slot and such that, as between the or each successive pair of wires in the slot, the angle made between the wires of that pair is greater than that made by one of the wires with respect to the side-to-side direction.
The invention also provides a method of making electrical connection to wires having insulated conductors, using a contact element which is bifurcated so as to define two opposed contact portions separated by a slot, in which the wires are positioned in the slot successively, with the directions of extent of the wires, or of groups of commonly aligned ones thereof, alternatingly arranged at angles which are at opposite sides of the perpendicular to the side to side direction of the slot, so that edges of the contact portions engage and displace the insulation and such that the contact portions resiliently engage and make electrical connection with the conductors of the wires.
The invention also provides an electrical connector having body which supports a contact element which is bifurcated so as to define two opposed contact portions separated by a slot in which insulated wires may be successively positioned so that edges of the contact portions engage and displace the insulation of the wires and such that the contact portions resiliently engage and make electrical connection with the conductors of the wires, wherein the body is provided with wire guide means for guiding the wires during positioning in the slot such that, as between the or each successive pair of wires in the slot, the angle made between the wires of that pair is greater than that made by one of the wires with respect to the side-to-side direction. The wire guide means may be arranged such that wires successively positioned in said slot are disposed in respective first and second dispositions, ones of the wires in said respective first and second dispositions extending at angles to the side to side direction of the slot which are respectively to opposite sides of a perpendicular to the side to side direction.
The contact element may be formed of a generally planar element such that the side to side dimension of the slot is generally aligned with the plane of the contact element.
The wire guide means may be formed as channels arranged to extend at an angle to each other, the connector having means for supporting the insulation displacement contact so that when the insulated wires are entered positioned in the channels, the wires extend angularly with respect to each other for said electrical connection to the conductors thereof by the contact element. The channels may extend inwardly of the body in the same directional sense, but such that the longitudinal directions of extent of these cross. In this case with one channel may be deeper than the other so that an inner one of said wires may first be located in the deeper channel and an outer one of the wires then laid thereover in the less deep channel.
Alternatively, the channel may be disposed in a side wall of the body. The channels may then be sidewardly open for receiving the wires. The contact may be slidable with respect to the body, between a position at which it is at least substantially withdrawn from the channels and a position at which it is moved to make insulation displacement contact with wires received in the channels. The channels may also be peripherally closed, but open at at least one end thereof for longitudinal insertion of the wires.
In a preferred method, the contact portions are subjected to torsional forces during insertion of a said wire, the directions of action of those forces, as arising from positioning of respective wires or groups of wires in said slot, being oppositely directed.
In another aspect, the invention provides a method of making electrical connection between electrically insulated wires and a bifurcated insulation displacement contact in which the wires are so positioned in a slot between opposed contact portions of the contact that the contact portions are subjected to torsional forces during positioning of said wires in the slot, the directions of action of those forces as due to successive ones of the wires in the slot, being oppositely directed.
In another aspect the invention provides an electrical connector having a bifurcated insulation displacement contact having opposed contact portions with a slot therebetween whereby insulated wires may be positioned in the slot such that the contact portions displace the insulation of the wires to make electrical connection to conductors of the wires, the connector having wire guide means for locating the wires with respect to the contact, arranged whereby the positioning of the wires in the slot causes the contact portions to be subjected to torsional forces, the directions of action of those forces, as due to successive ones of the wires when positioned in the slot, being oppositely directed.
The invention is further described by way of example only with reference to the accompanying drawings in which:
FIG. 1
is diagrammatic perspective view of an insulation displacement contact
FIG. 2
is a diagrammatic front view of the contact of
FIG. 1
, illustrating how a wire is inserted thereinto for the purpose of making electrical contact between the wire and the contact;
FIG. 3
is an enlarged plan view of the contact and wire of
FIG. 2
;
FIG. 4
is a diagrammatic plan view of the contact and wire of
FIG. 2
, illustrating how contact portions of the contacts are deformed during wire insertion.
FIG. 5
is a diagram illustrating contact deformation during wire insertion;
FIG. 6
is a diagram like
FIG. 4
, but illustrating the effect of insertion of a second wire into the contact;
FIGS.
7
(
a
),
7
(
b
),
7
(
c
) and
7
(
d
) are respective plan, perspective, front and side views of a contact with multiple wires connected thereto, in accordance with the invention;
FIG. 8
is a perspective view of an electrical connector constructed in accordance with the invention;
FIG. 9
is an exploded perspective view of another electrical connector constructed in accordance with the invention;
FIG. 10
is a perspective view like
FIG. 9
but showing the electrical connector of
FIG. 9
in use;
FIG. 11
is an upper side perspective view of part of a further electrical connector constructed in accordance with the invention;
FIG. 12
is a view like
FIG. 11
but showing wires positioned on the connector part of
FIG. 11
;
FIG. 13
is an underside perspective view of another connector part which cooperates with the connector part of
FIGS. 11 and 12
;
FIG. 14
is a perspective view of an assembled connector formed from the connector parts of
FIGS. 11
,
12
, and
13
;
FIG. 15
is an underside perspective view of part of a still further electrical connector constructed in accordance with the invention; and
FIG. 16
is an exploded perspective view of an electrical connector including the part illustrated in FIG.
15
.
FIGS. 1
to
3
illustrate a bifurcated insulation displacement contact
10
. This is formed such as by stamping from electrically conductive sheet material. It comprises a pair of parallel contact portions
12
,
14
which extend from a base portion
16
of the contact to adjacent but spaced free ends
12
a,
14
a.
A slot
18
is thus defined between the contact portions.
Connection is made to an insulated wire
20
by pressing it downwardly into the slot
18
as shown in FIG.
2
. In this embodiment of the invention, the wire
20
is so inserted with the direction of extent of the wire arranged at an angle of 45° to the side to side direction “A” of the slot, as shown in FIG.
3
. Wire
20
, when so inserted, passes into the slot
18
at the open end
18
a
between the free ends
12
a,
14
a
of the contact portions
12
,
14
and is pressed toward the inner end
18
b
of the slot
18
, adjacent the base portion
16
. The diameter of the conductor
22
of the wire
20
is slightly greater than the side to side dimension “B” of the slot
18
, and the inner edges of the contact portions
12
,
14
pierce the outer insulation
24
of the wire, and resiliently contact the conductor
22
. Generally, the resultant contact will result in slight notching of the conductor
22
.
FIGS. 4 and 5
illustrate the displacement of the contact portions
12
,
14
when the wire
20
is inserted.
In
FIG. 4
, the broken lines
12
′,
14
′ show the contact portions
12
,
14
in their original state; that is, before any wire is positioned in the contact. When a wire
20
is pushed into the contact
10
, the contact portions
12
,
14
will deflect outwardly and oppositely, and twist to adopt the configuration shown in solid lines in FIG.
4
. This action arises because of the introduction of the wire
20
at 45° to the side-to-side direction of the slot
18
. Referring particularly to
FIG. 4
, the resulting displacement has two components, a component, “X”, which is parallel to the side to side direction “A” of the slot (i.e. parallel to the plane of the contact), and a component “y” which is perpendicular to the direction “A”. The parallel, X, component induces bending stresses in the contact portions
12
,
14
whereas the perpendicular, “y”, component induces torsional stress in the contact portions.
Using conventional contacts of form somewhat similar to that shown in
FIGS. 1
to
3
has in the past restricted terminating of subsequent wires in the slot
18
so that, at most, a total of two wires of small diameter, about 0.5 mm square can be reliably accommodated. As mentioned, when a second wire
20
is terminated in the slot
18
, directly above the first wire, the contact pressure, and therefore the conductivity, between the contact region on the wire and the contact portions
12
,
14
is substantially less than for the first wire. This particularly arises because of the common connection of the inner ends of the contact portions
12
,
14
to the base portion
16
. The contact portions
12
,
14
are, essentially, parallel cantilevered beams, with the base portion
16
constituting a common hinge point for the contact portions, so that the second wire, which is further away from that hinge point, will induce a lower bending moment than the first wire. The depth of the notches in the second wire, arising from contact with the contact portions
12
,
14
, is also less than for the first wire, because the deflection of the contact portions
12
,
14
increases as the distance from the common hinge increases. This action is illustrated diagrammatically in FIG.
5
.
In order to facilitate terminate of multiple wires in the same contact slot, the deflection of the contact portions
12
,
14
arising when a wire is inserted may be limited, and reactive force between the contact portions and the notched wires may be increased.
The “X” component of the deflection and reactive force can be optimised by stiffening the contact portions
12
,
14
, for example by increasing the width of them in the direction “A”, or by forming them of stiffer material.
The “y” components of the reactive force are, in accordance with the teachings of the invention, increased by terminating the first and second, and subsequent, wires in a crisscross pattern as indicated on FIG.
6
. By this successive wires
20
,
20
′ are inserted the slot
18
such that portions of these at one side of the contact element
10
extend away from the contact element
10
such as to be alternatingly disposed to opposite sides of the perpendicular “C” to the direction of extent “A” of the width of the slot
18
, i.e, perpendicular to the general plane of the contact. In this case, the angle between any two successive wires is greater than the angle between the first wire and the perpendicular “C”. By this, corners
12
b,
14
b
of the respective contact portions
12
,
14
, which contact and notch the second laid wire
20
′ in of a pair of successively laid in wires, are opposite to the comers
12
a,
14
a
of each contact portion that contact and notch the first laid in wire
20
of that pair. Thus the second wire
20
′ tends to deflect the contact portions
12
,
14
oppositely to the deflections of the deflections tending to be introduced by the first wire. Therefore, the insertion of the second wire
20
′ increases the “y” component of the reactive force between the first wire and the contact portions
12
,
14
, while the first wire increases the component of the reactive force between the second wire and the contact portions
12
,
14
.
The described method of inserting wires results in the contact portions
12
,
14
being woven in between the wires. The weaving effect has two beneficial effects. First, greater torsional forces are produced, which increases the reactive force between the wires and the contact portions. Second, deflection due to the first wire actually results in a small slot width for the second wire; the contact portions being deflected outwards.
By inserting the wires in a crisscross pattern, it is thus possible to satisfactorily terminate multiple wires in the contact
10
. FIGS.
7
(
a
),
7
(
b
),
7
(
c
) and
7
(
d
) illustrate how four wires may be terminated in this fashion.
In order to facilitate insertion of wires in the described way the contact
10
may be provided with guide structure for guiding wires so that these can be inserted.
FIGS. 8
to
16
describe connectors embodying guide structures of this kind.
The connector
50
shown in
FIG. 8
has a guide structure formed as a somewhat cuboidal insulative body
52
having an upper surface
54
, a first pair of opposed side surfaces
56
,
58
and a second pair of opposed side surfaces
60
,
62
, with the surfaces
56
and
58
being parallel to each other and the surfaces
60
,
62
being parallel to each other and arranged substantially at right-angles to the surfaces
56
,
58
.
Two channels
64
,
66
are provided in the body
52
, each extending inwardly (i.e. downwardly as viewed in
FIG. 8
) from the upper surface
54
. Channel
64
is relatively deep and extends downwardly from surface
54
towards a base surface
68
of the body
52
. Channel
64
has generally parallel sides and a radiussed inner end surface. Channel
64
extends between surfaces
56
,
58
. Channel
66
extends downwardly from surface
54
to about half the depth of slot
64
. Channel
66
extends between surfaces
60
,
62
, and is parallel sided, with a radiussed inner end surface.
An insulation displacement contact
10
formed as previously described, is held within a side-to-side elongate slot
70
in body
52
, which slot extends downwardly from surface
54
to a location adjacent the base surface
68
. Viewed from above as represented in
FIG. 8
, the slot
70
extends with its longer cross-sectional dimension arranged at 45° to the directions of extent of both of the channels
64
,
66
and crosses and breaks into these. The insulation displacement contact
10
is thus located within slot
70
so that the direction “A” thereof also extend at 45° to the directions of extent of the channels
64
,
66
. Portions of the contact portions
12
,
14
and the slot
18
, are disposed within each channel
64
,
66
.
The slot
18
in insulation displacement contact
10
is upwardly open. A first insulated wire
20
may be positioned above surface
54
, with its direction of extent parallel to the channel
64
, and thereafter pressed downwardly to enter the channel
64
and also the slot
18
in insulation displacement contact
10
so that the insulation of the wire is cut and electrical contact is made between the inner conductor of the wire and the insulation displacement contact
10
. Then, a second wire
20
may be aligned with the channel
66
and, after positioning above surface
54
, parallel to the channel
66
, then pressed downwardly to be received in the channel
66
, and be pressed into the slot
18
in the insulation displacement contact
10
, to again make electrical connection thereto. By this, wires in the channels
64
,
66
are entered successively, one above the other as viewed in
FIG. 8
, and at 90° to each other and 45° to the contact
10
.
The electrical connector
80
shown in
FIGS. 9 and 10
has a body
82
with two channels
84
,
86
which extend inwardly from the peripheral surface of the body
82
, one above the other as viewed in
FIG. 9
, and each at right-angles to each other. A slot
88
is provided in the body
82
, this being similar to the described slot
70
in body
52
of connector
50
. Slot
88
is able to neatly and slidable accommodate an insulation displacement contact
10
. The contact may be slid within slot
88
to a position at which it intersects both channels
84
,
86
. However, to use the connector
80
, wires
20
are first pressed sidewardly into respective ones of the channels
84
,
86
, with the insulation displacement contact
10
withdrawn from body
82
, or at least withdrawn in the slot
88
such that it does not extend into channels
84
,
86
. Then, the insulation displacement contact
10
, with the open end
18
a of contact slot
18
positioned downwardly, is moved downwardly in the slot
88
and to make insulation displacement contact with the wires
20
as shown in FIG.
10
. The slot
88
is arranged with its longer transverse dimension at 45° to the direction of extent of the channel
86
, and thus the wires
20
when received in the channels
84
,
86
, extend such that the major plane of the contact
10
intersects the wires at 45°, with the wires, again, disposed at 90° to each other.
FIG. 11
to
14
illustrate another connector
90
. This is of two-part construction having a lower part
92
(
FIGS. 11 and 12
) and an upper part
94
(FIG.
13
). This connector
90
is designed to make connection between three insulated wires of a first cable
102
, each to a respective one of three insulated wires of a second cable
104
. The wires
96
,
98
,
100
of the first cable
102
comprise inner conductors individually insulated, but the three insulated wires are also surrounded by an insulating covering
108
of the cable. At two opposite, lateral, ends, the part
92
has aligned cable channels
110
.
120
which in use accommodate the cable
102
, including its outer insulative covering
108
. At an intermediate portion of the cable, extending between the cable channels
110
,
120
, the outer covering is stripped from the cable over the length “L” shown leaving the three individually insulated wires
96
,
98
,
100
to extend in somewhat parallel condition between these. These wires are accommodated in individual wire channels
122
,
124
,
126
of part
92
, extending between the cable channels
110
,
120
. The wire channels
122
,
124
,
126
are relatively deep.
Three further wire channels
128
,
130
,
132
are provided in the part
92
. These extend at right angles to wire channels
122
,
124
,
126
, and intersect them. Wire channels
128
,
130
,
132
are only about half the depth of wire channels
122
,
124
,
126
. Insulated wires
140
,
142
,
144
of the second cable
104
, stripped of an outer insulative cable covering
138
thereof are laid into these three channels over the tops of the three insulated wires
122
,
124
,
126
so as to cross these and to extend normally thereto, and thence slightly outwardly from the part
92
. Somewhat away from the location where wires
96
,
98
,
100
cross wires
140
,
142
,
144
, the cable
104
, with its covering
138
, is accommodated within a cable channel
148
in the part
92
, the latter extending at 90° to the cable channels
110
,
120
.
Three insulation displacement contacts
10
are disposed in receiving slots
136
in the part
92
and are positioned with the major planes of these at
45
′ to the directions of extent of the channels
122
,
124
,
126
,
128
,
130
,
132
, and of the wires when received in these, and so that slots
18
thereof are positioned at locations where respective pairs of the wire channels
126
,
128
;
124
,
130
;
122
,
132
intersect. The slots
18
are upwardly open as viewed in
FIGS. 11 and 12
, and are open in each pair of channels which intersect at the location of the respective contact
10
.
In use of the connector
90
, the wires
96
,
98
,
100
,
140
,
142
,
144
are pressed downwardly to enter into the respective wire channels
122
,
124
,
126
,
128
,
130
,
132
, as described and to enter the slots
18
of the insulation displacement contacts.
The upper part
94
of the connector is designed to be positioned over the part
92
, cover part
92
, and close the cable channels
110
,
120
,
140
so as to clamp the cables
102
,
104
in the cable channels. Part
94
, when so positioned on part
92
, also closes the wire channels
126
,
128
;
124
,
130
;
122
,
132
, and otherwise cooperates with the part
92
to form a housing of the connector.
Part
94
is generally planar and has projections
154
which are formed on an underside surface
156
. Projections
154
are arranged such that when part
94
is positioned on part
92
, they press downwardly on the wires within the wire channels of part
94
, at locations where these wire channels cross, so as to push the pairs of crossed wires within the wire channels to be pressed firmly down into the insulation displacement contacts
10
. The completed assembly is shown in FIG.
14
. In this arrangement each contact
10
receives and makes electrical connection to the two crossed wires immediately thereabove. By this, the wires within each wire pair
100
,
140
;
98
,
142
;
96
,
144
are electrically connected.
The projections
154
are arranged in three pairs and are of somewhat “L”-shaped configuration. Each pair presents a cruciform outer periphery such that arms of the cruciform can fit into the intersections of the respective pair of wire channels at the location of each contact
10
. Each pair also defines an angled slot
155
therebetween for accommodating a respective contact
10
.
Suitable latching means (not shown) may be employed to mechanically couple parts
92
,
94
together, in the completed connector
90
.
FIG. 15 and 16
show an arrangement similar to that in
FIGS. 11
to
14
. Here, the connector
160
has upper and lower parts
162
,
164
. As shown in
FIG. 16
, the part
164
is similarly formed to the part
92
, and like reference numerals in
FIG. 11
denote like parts in FIG.
16
. However, part
164
does not have contacts
10
positioned therein, merely having slots
166
able to accommodate the insulation displacement contacts. The part
162
is also similar to the part
94
but does not have the described projections
154
. Instead, it has three insulation displacement contacts
10
which are fixed to the undersurface thereof. When the parts
162
,
164
are assembled as the contacts
10
(which are then downwardly open), enter the slots
166
so as to be retained therein and to make insulation displacement contact with the wires of the two cables
102
,
104
. Prior to assemblies, the wires of the cables
102
,
104
are arranged in wire channels on part
164
, in similar fashion to that described with reference to
FIGS. 11
to
14
.
Although, in the embodiment of
FIGS. 9 and 10
, for example, the channels
84
,
86
are sidewardly open, they might be closed, but open at one end to allow the wires to be inserted. Generally, this arrangement is possible in cases where the contact means with respect to the body, for effecting connection to the wires.
The described arrangement has been advanced merely by way of explanation any many modifications may be made thereto without departing from the spirit and scope of the invention which includes every novel feature and combination of novel features herein disclosed.
Throughout this specification and the claims which follow, unless the context requires otherwise the word “comprise”, and variations such as “comprises” and “comprising”, will be understood to imply the inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps.
The reference to any prior art in this specification is not, and should not be taken as, an acknowledgment or any form of suggestion that prior art forms part of the common general knowledge in Australia.
|
Parts List
|
|
|
contact
10
|
contact portions
12, 14
|
spaced free ends
12a, 14a
|
broken lines
12′, 14′
|
base portion
16
|
slot
18
|
open end
18a
|
inner end
18b
|
insulated wire
20
|
conductor
22
|
outer insulation
24
|
connector
50
|
insulative body
52
|
upper surface
54
|
opposed side surfaces
56, 58
|
opposed side surfaces
60, 62
|
channels
64, 66
|
base surface
68
|
elongate slot
70
|
electrical connector
80
|
body
82
|
channels
84, 86
|
slot
88
|
connector
90
|
lower part
92
|
part
94
|
wires
96, 98, 100
|
first cable
102
|
second cable
104
|
insulating covering
108
|
cable channels
110, 120
|
wire channels
122, 124, 126
|
wire channels
128, 130, 132
|
receiving slots
136
|
covering
138
|
insulated wires
140, 142, 144
|
cable channel
148
|
projections
154
|
angled slot
155
|
underside surface
156
|
connector
160
|
upper and lower parts
162, 164
|
slots
166
|
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Claims
- 1. An electrical connector, comprising:a contact element bifurcated so as to define two opposed contact portions separated by a slot in which insulated wires may be successively positioned so that edges of the contact portions engage and displace the insulation of the wires and such that the contact portions resiliently engage and make electrical connection with the conductors of the wires, the opposed contact portions defining a slot side to side direction; a body supporting said contact element, said body including a plurality of wire guides, each of said wire guides for guiding a wire during positioning, one of said wire guides defining a first guiding direction with a guiding path positioning a wire in contact with said two opposed contact portions in said slot at a first angle with respect to said slot side to side direction and another of said wire guides defining a second guiding direction with a guiding path positioning a wire in contact with said two opposed contact portions in said slot with at a second angle with respect to said slot side to side direction, said first angle being greater than said second angle.
- 2. An electrical connector as claimed in claim 1, wherein said wire guides are arranged to provide guiding directions whereby wires successively positioned in said slot are disposed in respective first and second dispositions, ones of the wires in said respective first and second dispositions extending at angles to said slot side to side direction which are respectively to opposite sides of a perpendicular to said slot side to side direction.
- 3. An electrical connector according to claim 1, further comprising a contact element support wherein said wire guides comprise channels arranged to extend at an angle to each other and to said slot side to side direction.
- 4. An electrical connector according to claim 3, wherein each of said channels extend inwardly with respect to an outer extent of said body and said channels define a longitudinal direction of extent with at least two longitudinal directions of extent crossing.
- 5. An electrical connector according to claim 4, wherein said channels are at different levels to define at least a deeper channel and a less deep channel, whereby an inner one of said wires with respect to a slot insertion direction is located in said deeper channel and an outer one of the wires with respect to a slot insertion direction is laid over said inner one of said wires in said less deep channel.
- 6. An electrical connector according to claim 3, wherein said body has a side defining said channels.
- 7. An electrical connector as claimed in claim 6, wherein said contact element is slidable with respect to said body, between a position at which it is at least substantially withdrawn from the channels and a position at which it is moved to make insulation displacement contact with wires received in the channels.
- 8. An electrical connector as claimed in claim 7, wherein the channels are peripherally closed and open at at least one end of each respective channel for longitudinal insertion of the wires.
- 9. An electrical connector as claimed in claim 3, wherein said channels are sidewardly open for receiving the wires.
- 10. An electrical connector as claimed in claim 9, wherein said contact element is slidable with respect to said body, between a position at which it is at least substantially withdrawn from the channels and a position at which it is moved to make insulation displacement contact with wires received in the channels.
- 11. An electrical connector as claimed in claim 10, wherein the channels are peripherally closed and open at at least one end of each respective channel for longitudinal insertion of the wires.
- 12. An electrical connector, comprising:a bifurcated insulation displacement contact having opposed contact portions with a slot therebetween whereby insulated wires may be positioned in the slot such that the contact portions displace the insulation of the wires to make electrical connection to conductors of the wires; a wire guide arrangement for locating the wires with respect to the contact including a first wire guide for positioning a wire in said slot in contact with each of said opposed contact portions to cause said opposed contact portions to be subjected to torsional forces in a first direction and a second wire guide for positioning a wire in said slot in contact with said opposed contact portions to cause said opposed contact portions to be subjected to torsional forces in a second direction that is substantially opposite said first direction.
- 13. A method of making electrical connection between electrically insulated wires and a bifurcated insulation displacement contact with contact portions defining a slot, the method comprising the steps of:positioning a wire in the slot in contact with opposed contact portions of the contact with the wire subjecting the contact portions to first torsional forces; positioning another wire in the slot in contact with opposed contact portions of the contact with the wire subjecting the contact portions to second torsional forces, said first torsional forces being substantially oppositely directed with respect to said second torsional forces.
- 14. A method of making electrical connection to wires having insulated conductors, the method comprising the steps of:using a bifurcated contact element with two opposed contact portions separated by a slot; and positioning the wires in the slot in contact with each of said two opposed contact portions with said wires or a group of said wires, with substantially commonly aligned wires in each group, having a direction of extent arranged at an angle with respect to each other wire or each other group of wires to provide said wires with a direction which is substantially at opposite sides of perpendicular to a side to side direction of the slot, whereby edges of the contact portions engage and displace the insulation of said wires and such that the contact portions resiliently engage and make electrical connection with the conductors of the wires.
- 15. An electrical connector according to claim 1, wherein said contact element is formed of a generally planar element such that said slot side to side direction is substantially aligned with a plane of the contact element.
Priority Claims (1)
Number |
Date |
Country |
Kind |
8199/00 |
Jun 2000 |
AU |
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A |
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A |
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A |
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A |
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A |