Multi wire insulation displacement contact and a method of making multi wire terminations

Information

  • Patent Grant
  • 6406323
  • Patent Number
    6,406,323
  • Date Filed
    Thursday, June 14, 2001
    23 years ago
  • Date Issued
    Tuesday, June 18, 2002
    22 years ago
Abstract
A method of positioning wires in the slot (18) of a bifurcated insulation displacement contact (10). The wires are positioned in the slot alternatively disposed with respect to the side-to-side direction (“A”) of the slot. As between the or each successive pair of wires in the slot, the angle made between the wires of the pair is greater than that made by one of the wires with respect to the side-to-side direction of the slot.
Description




This invention relates to an insulation displacement contact and a method of making connections to wires.




Insulation displacement contacts may be formed from a contact element which is bifurcated so as to define two opposed contact portions separated by a slot into which an insulated wire may be pressed so that edges of the contact portions engage and displace the insulation and such that the contact portions resiliently engage and make electrical connection with the conductor of the wire. Such a contact is described in, for example U.S. Pat. Nos.4,452,502 and 4,405,187.




While, in some cases, making electrical connection to a single wire in the above way is all that is necessary, occasions arise where it would be useful to make connection to more than one wire by inserting the wires, one after the other, into the slot. With a carefully designed contact it may be possible to make connections in this way to two wires, but it is usually impossible to make effective connections to several wires. This arises because, during the process of introducing a first wire into the slot, the contact portions are resiliently deformed, such that the gap between them is to some extent increased. The resultant increase in slot width may still permit an adequate connection to be made to a second wire when inserted into the slot. However, the increased slot width may even be such that the contact portions fail to properly pierce the insulation, or it may otherwise leave the second wire unreliably gripped. This problem becomes worse as more wires are inserted.




The above problem is alleviated in Krone LSA-PLUS connectors by arranging that the contact portions are torsionally twisted during insertion of the wires. That is, the wires are introduced into the slot with their directions of extent arranged at an angle of about 45 degrees to the side to side direction of the slot, so that insertion of the wires tends to deflect contacting edges of the respective contact portions outwardly away from each other, in opposite directions relative to the general plane of the contact. In that case, it is possible to achieve good connection to two wires but even in this construction more than two wires may not be adequately accommodated.




U.S. Pat. No.5,492,484 also describes a particular form of contact that is indicated as being able to terminate more than a single conductor. This is however complicated in form.




It is an object of the invention, in one aspect, to provide a method making electrical connection to a plurality of insulated wires and an electrical connector useful in practising the method.




In one aspect, there is provided a method of making electrical connection to wires having insulated conductors, using a contact element which is bifurcated so as to define two opposed contact portions separated by a slot, in which the wires are positioned in the slot successively, with the directions of extent of the wires, or of groups of commonly aligned ones thereof being alternatively disposed with respect to the side-to-side direction of the slot and such that, as between the or each successive pair of wires in the slot, the angle made between the wires of that pair is greater than that made by one of the wires with respect to the side-to-side direction.




The invention also provides a method of making electrical connection to wires having insulated conductors, using a contact element which is bifurcated so as to define two opposed contact portions separated by a slot, in which the wires are positioned in the slot successively, with the directions of extent of the wires, or of groups of commonly aligned ones thereof, alternatingly arranged at angles which are at opposite sides of the perpendicular to the side to side direction of the slot, so that edges of the contact portions engage and displace the insulation and such that the contact portions resiliently engage and make electrical connection with the conductors of the wires.




The invention also provides an electrical connector having body which supports a contact element which is bifurcated so as to define two opposed contact portions separated by a slot in which insulated wires may be successively positioned so that edges of the contact portions engage and displace the insulation of the wires and such that the contact portions resiliently engage and make electrical connection with the conductors of the wires, wherein the body is provided with wire guide means for guiding the wires during positioning in the slot such that, as between the or each successive pair of wires in the slot, the angle made between the wires of that pair is greater than that made by one of the wires with respect to the side-to-side direction. The wire guide means may be arranged such that wires successively positioned in said slot are disposed in respective first and second dispositions, ones of the wires in said respective first and second dispositions extending at angles to the side to side direction of the slot which are respectively to opposite sides of a perpendicular to the side to side direction.




The contact element may be formed of a generally planar element such that the side to side dimension of the slot is generally aligned with the plane of the contact element.




The wire guide means may be formed as channels arranged to extend at an angle to each other, the connector having means for supporting the insulation displacement contact so that when the insulated wires are entered positioned in the channels, the wires extend angularly with respect to each other for said electrical connection to the conductors thereof by the contact element. The channels may extend inwardly of the body in the same directional sense, but such that the longitudinal directions of extent of these cross. In this case with one channel may be deeper than the other so that an inner one of said wires may first be located in the deeper channel and an outer one of the wires then laid thereover in the less deep channel.




Alternatively, the channel may be disposed in a side wall of the body. The channels may then be sidewardly open for receiving the wires. The contact may be slidable with respect to the body, between a position at which it is at least substantially withdrawn from the channels and a position at which it is moved to make insulation displacement contact with wires received in the channels. The channels may also be peripherally closed, but open at at least one end thereof for longitudinal insertion of the wires.




In a preferred method, the contact portions are subjected to torsional forces during insertion of a said wire, the directions of action of those forces, as arising from positioning of respective wires or groups of wires in said slot, being oppositely directed.




In another aspect, the invention provides a method of making electrical connection between electrically insulated wires and a bifurcated insulation displacement contact in which the wires are so positioned in a slot between opposed contact portions of the contact that the contact portions are subjected to torsional forces during positioning of said wires in the slot, the directions of action of those forces as due to successive ones of the wires in the slot, being oppositely directed.




In another aspect the invention provides an electrical connector having a bifurcated insulation displacement contact having opposed contact portions with a slot therebetween whereby insulated wires may be positioned in the slot such that the contact portions displace the insulation of the wires to make electrical connection to conductors of the wires, the connector having wire guide means for locating the wires with respect to the contact, arranged whereby the positioning of the wires in the slot causes the contact portions to be subjected to torsional forces, the directions of action of those forces, as due to successive ones of the wires when positioned in the slot, being oppositely directed.











The invention is further described by way of example only with reference to the accompanying drawings in which:





FIG. 1

is diagrammatic perspective view of an insulation displacement contact





FIG. 2

is a diagrammatic front view of the contact of

FIG. 1

, illustrating how a wire is inserted thereinto for the purpose of making electrical contact between the wire and the contact;





FIG. 3

is an enlarged plan view of the contact and wire of

FIG. 2

;





FIG. 4

is a diagrammatic plan view of the contact and wire of

FIG. 2

, illustrating how contact portions of the contacts are deformed during wire insertion.





FIG. 5

is a diagram illustrating contact deformation during wire insertion;





FIG. 6

is a diagram like

FIG. 4

, but illustrating the effect of insertion of a second wire into the contact;




FIGS.


7


(


a


),


7


(


b


),


7


(


c


) and


7


(


d


) are respective plan, perspective, front and side views of a contact with multiple wires connected thereto, in accordance with the invention;





FIG. 8

is a perspective view of an electrical connector constructed in accordance with the invention;





FIG. 9

is an exploded perspective view of another electrical connector constructed in accordance with the invention;





FIG. 10

is a perspective view like

FIG. 9

but showing the electrical connector of

FIG. 9

in use;





FIG. 11

is an upper side perspective view of part of a further electrical connector constructed in accordance with the invention;





FIG. 12

is a view like

FIG. 11

but showing wires positioned on the connector part of

FIG. 11

;





FIG. 13

is an underside perspective view of another connector part which cooperates with the connector part of

FIGS. 11 and 12

;





FIG. 14

is a perspective view of an assembled connector formed from the connector parts of

FIGS. 11

,


12


, and


13


;





FIG. 15

is an underside perspective view of part of a still further electrical connector constructed in accordance with the invention; and





FIG. 16

is an exploded perspective view of an electrical connector including the part illustrated in FIG.


15


.












FIGS. 1

to


3


illustrate a bifurcated insulation displacement contact


10


. This is formed such as by stamping from electrically conductive sheet material. It comprises a pair of parallel contact portions


12


,


14


which extend from a base portion


16


of the contact to adjacent but spaced free ends


12




a,




14




a.


A slot


18


is thus defined between the contact portions.




Connection is made to an insulated wire


20


by pressing it downwardly into the slot


18


as shown in FIG.


2


. In this embodiment of the invention, the wire


20


is so inserted with the direction of extent of the wire arranged at an angle of 45° to the side to side direction “A” of the slot, as shown in FIG.


3


. Wire


20


, when so inserted, passes into the slot


18


at the open end


18




a


between the free ends


12




a,




14




a


of the contact portions


12


,


14


and is pressed toward the inner end


18




b


of the slot


18


, adjacent the base portion


16


. The diameter of the conductor


22


of the wire


20


is slightly greater than the side to side dimension “B” of the slot


18


, and the inner edges of the contact portions


12


,


14


pierce the outer insulation


24


of the wire, and resiliently contact the conductor


22


. Generally, the resultant contact will result in slight notching of the conductor


22


.





FIGS. 4 and 5

illustrate the displacement of the contact portions


12


,


14


when the wire


20


is inserted.




In

FIG. 4

, the broken lines


12


′,


14


′ show the contact portions


12


,


14


in their original state; that is, before any wire is positioned in the contact. When a wire


20


is pushed into the contact


10


, the contact portions


12


,


14


will deflect outwardly and oppositely, and twist to adopt the configuration shown in solid lines in FIG.


4


. This action arises because of the introduction of the wire


20


at 45° to the side-to-side direction of the slot


18


. Referring particularly to

FIG. 4

, the resulting displacement has two components, a component, “X”, which is parallel to the side to side direction “A” of the slot (i.e. parallel to the plane of the contact), and a component “y” which is perpendicular to the direction “A”. The parallel, X, component induces bending stresses in the contact portions


12


,


14


whereas the perpendicular, “y”, component induces torsional stress in the contact portions.




Using conventional contacts of form somewhat similar to that shown in

FIGS. 1

to


3


has in the past restricted terminating of subsequent wires in the slot


18


so that, at most, a total of two wires of small diameter, about 0.5 mm square can be reliably accommodated. As mentioned, when a second wire


20


is terminated in the slot


18


, directly above the first wire, the contact pressure, and therefore the conductivity, between the contact region on the wire and the contact portions


12


,


14


is substantially less than for the first wire. This particularly arises because of the common connection of the inner ends of the contact portions


12


,


14


to the base portion


16


. The contact portions


12


,


14


are, essentially, parallel cantilevered beams, with the base portion


16


constituting a common hinge point for the contact portions, so that the second wire, which is further away from that hinge point, will induce a lower bending moment than the first wire. The depth of the notches in the second wire, arising from contact with the contact portions


12


,


14


, is also less than for the first wire, because the deflection of the contact portions


12


,


14


increases as the distance from the common hinge increases. This action is illustrated diagrammatically in FIG.


5


.




In order to facilitate terminate of multiple wires in the same contact slot, the deflection of the contact portions


12


,


14


arising when a wire is inserted may be limited, and reactive force between the contact portions and the notched wires may be increased.




The “X” component of the deflection and reactive force can be optimised by stiffening the contact portions


12


,


14


, for example by increasing the width of them in the direction “A”, or by forming them of stiffer material.




The “y” components of the reactive force are, in accordance with the teachings of the invention, increased by terminating the first and second, and subsequent, wires in a crisscross pattern as indicated on FIG.


6


. By this successive wires


20


,


20


′ are inserted the slot


18


such that portions of these at one side of the contact element


10


extend away from the contact element


10


such as to be alternatingly disposed to opposite sides of the perpendicular “C” to the direction of extent “A” of the width of the slot


18


, i.e, perpendicular to the general plane of the contact. In this case, the angle between any two successive wires is greater than the angle between the first wire and the perpendicular “C”. By this, corners


12




b,




14




b


of the respective contact portions


12


,


14


, which contact and notch the second laid wire


20


′ in of a pair of successively laid in wires, are opposite to the comers


12




a,




14




a


of each contact portion that contact and notch the first laid in wire


20


of that pair. Thus the second wire


20


′ tends to deflect the contact portions


12


,


14


oppositely to the deflections of the deflections tending to be introduced by the first wire. Therefore, the insertion of the second wire


20


′ increases the “y” component of the reactive force between the first wire and the contact portions


12


,


14


, while the first wire increases the component of the reactive force between the second wire and the contact portions


12


,


14


.




The described method of inserting wires results in the contact portions


12


,


14


being woven in between the wires. The weaving effect has two beneficial effects. First, greater torsional forces are produced, which increases the reactive force between the wires and the contact portions. Second, deflection due to the first wire actually results in a small slot width for the second wire; the contact portions being deflected outwards.




By inserting the wires in a crisscross pattern, it is thus possible to satisfactorily terminate multiple wires in the contact


10


. FIGS.


7


(


a


),


7


(


b


),


7


(


c


) and


7


(


d


) illustrate how four wires may be terminated in this fashion.




In order to facilitate insertion of wires in the described way the contact


10


may be provided with guide structure for guiding wires so that these can be inserted.

FIGS. 8

to


16


describe connectors embodying guide structures of this kind.




The connector


50


shown in

FIG. 8

has a guide structure formed as a somewhat cuboidal insulative body


52


having an upper surface


54


, a first pair of opposed side surfaces


56


,


58


and a second pair of opposed side surfaces


60


,


62


, with the surfaces


56


and


58


being parallel to each other and the surfaces


60


,


62


being parallel to each other and arranged substantially at right-angles to the surfaces


56


,


58


.




Two channels


64


,


66


are provided in the body


52


, each extending inwardly (i.e. downwardly as viewed in

FIG. 8

) from the upper surface


54


. Channel


64


is relatively deep and extends downwardly from surface


54


towards a base surface


68


of the body


52


. Channel


64


has generally parallel sides and a radiussed inner end surface. Channel


64


extends between surfaces


56


,


58


. Channel


66


extends downwardly from surface


54


to about half the depth of slot


64


. Channel


66


extends between surfaces


60


,


62


, and is parallel sided, with a radiussed inner end surface.




An insulation displacement contact


10


formed as previously described, is held within a side-to-side elongate slot


70


in body


52


, which slot extends downwardly from surface


54


to a location adjacent the base surface


68


. Viewed from above as represented in

FIG. 8

, the slot


70


extends with its longer cross-sectional dimension arranged at 45° to the directions of extent of both of the channels


64


,


66


and crosses and breaks into these. The insulation displacement contact


10


is thus located within slot


70


so that the direction “A” thereof also extend at 45° to the directions of extent of the channels


64


,


66


. Portions of the contact portions


12


,


14


and the slot


18


, are disposed within each channel


64


,


66


.




The slot


18


in insulation displacement contact


10


is upwardly open. A first insulated wire


20


may be positioned above surface


54


, with its direction of extent parallel to the channel


64


, and thereafter pressed downwardly to enter the channel


64


and also the slot


18


in insulation displacement contact


10


so that the insulation of the wire is cut and electrical contact is made between the inner conductor of the wire and the insulation displacement contact


10


. Then, a second wire


20


may be aligned with the channel


66


and, after positioning above surface


54


, parallel to the channel


66


, then pressed downwardly to be received in the channel


66


, and be pressed into the slot


18


in the insulation displacement contact


10


, to again make electrical connection thereto. By this, wires in the channels


64


,


66


are entered successively, one above the other as viewed in

FIG. 8

, and at 90° to each other and 45° to the contact


10


.




The electrical connector


80


shown in

FIGS. 9 and 10

has a body


82


with two channels


84


,


86


which extend inwardly from the peripheral surface of the body


82


, one above the other as viewed in

FIG. 9

, and each at right-angles to each other. A slot


88


is provided in the body


82


, this being similar to the described slot


70


in body


52


of connector


50


. Slot


88


is able to neatly and slidable accommodate an insulation displacement contact


10


. The contact may be slid within slot


88


to a position at which it intersects both channels


84


,


86


. However, to use the connector


80


, wires


20


are first pressed sidewardly into respective ones of the channels


84


,


86


, with the insulation displacement contact


10


withdrawn from body


82


, or at least withdrawn in the slot


88


such that it does not extend into channels


84


,


86


. Then, the insulation displacement contact


10


, with the open end


18


a of contact slot


18


positioned downwardly, is moved downwardly in the slot


88


and to make insulation displacement contact with the wires


20


as shown in FIG.


10


. The slot


88


is arranged with its longer transverse dimension at 45° to the direction of extent of the channel


86


, and thus the wires


20


when received in the channels


84


,


86


, extend such that the major plane of the contact


10


intersects the wires at 45°, with the wires, again, disposed at 90° to each other.





FIG. 11

to


14


illustrate another connector


90


. This is of two-part construction having a lower part


92


(

FIGS. 11 and 12

) and an upper part


94


(FIG.


13


). This connector


90


is designed to make connection between three insulated wires of a first cable


102


, each to a respective one of three insulated wires of a second cable


104


. The wires


96


,


98


,


100


of the first cable


102


comprise inner conductors individually insulated, but the three insulated wires are also surrounded by an insulating covering


108


of the cable. At two opposite, lateral, ends, the part


92


has aligned cable channels


110


.


120


which in use accommodate the cable


102


, including its outer insulative covering


108


. At an intermediate portion of the cable, extending between the cable channels


110


,


120


, the outer covering is stripped from the cable over the length “L” shown leaving the three individually insulated wires


96


,


98


,


100


to extend in somewhat parallel condition between these. These wires are accommodated in individual wire channels


122


,


124


,


126


of part


92


, extending between the cable channels


110


,


120


. The wire channels


122


,


124


,


126


are relatively deep.




Three further wire channels


128


,


130


,


132


are provided in the part


92


. These extend at right angles to wire channels


122


,


124


,


126


, and intersect them. Wire channels


128


,


130


,


132


are only about half the depth of wire channels


122


,


124


,


126


. Insulated wires


140


,


142


,


144


of the second cable


104


, stripped of an outer insulative cable covering


138


thereof are laid into these three channels over the tops of the three insulated wires


122


,


124


,


126


so as to cross these and to extend normally thereto, and thence slightly outwardly from the part


92


. Somewhat away from the location where wires


96


,


98


,


100


cross wires


140


,


142


,


144


, the cable


104


, with its covering


138


, is accommodated within a cable channel


148


in the part


92


, the latter extending at 90° to the cable channels


110


,


120


.




Three insulation displacement contacts


10


are disposed in receiving slots


136


in the part


92


and are positioned with the major planes of these at


45


′ to the directions of extent of the channels


122


,


124


,


126


,


128


,


130


,


132


, and of the wires when received in these, and so that slots


18


thereof are positioned at locations where respective pairs of the wire channels


126


,


128


;


124


,


130


;


122


,


132


intersect. The slots


18


are upwardly open as viewed in

FIGS. 11 and 12

, and are open in each pair of channels which intersect at the location of the respective contact


10


.




In use of the connector


90


, the wires


96


,


98


,


100


,


140


,


142


,


144


are pressed downwardly to enter into the respective wire channels


122


,


124


,


126


,


128


,


130


,


132


, as described and to enter the slots


18


of the insulation displacement contacts.




The upper part


94


of the connector is designed to be positioned over the part


92


, cover part


92


, and close the cable channels


110


,


120


,


140


so as to clamp the cables


102


,


104


in the cable channels. Part


94


, when so positioned on part


92


, also closes the wire channels


126


,


128


;


124


,


130


;


122


,


132


, and otherwise cooperates with the part


92


to form a housing of the connector.




Part


94


is generally planar and has projections


154


which are formed on an underside surface


156


. Projections


154


are arranged such that when part


94


is positioned on part


92


, they press downwardly on the wires within the wire channels of part


94


, at locations where these wire channels cross, so as to push the pairs of crossed wires within the wire channels to be pressed firmly down into the insulation displacement contacts


10


. The completed assembly is shown in FIG.


14


. In this arrangement each contact


10


receives and makes electrical connection to the two crossed wires immediately thereabove. By this, the wires within each wire pair


100


,


140


;


98


,


142


;


96


,


144


are electrically connected.




The projections


154


are arranged in three pairs and are of somewhat “L”-shaped configuration. Each pair presents a cruciform outer periphery such that arms of the cruciform can fit into the intersections of the respective pair of wire channels at the location of each contact


10


. Each pair also defines an angled slot


155


therebetween for accommodating a respective contact


10


.




Suitable latching means (not shown) may be employed to mechanically couple parts


92


,


94


together, in the completed connector


90


.





FIG. 15 and 16

show an arrangement similar to that in

FIGS. 11

to


14


. Here, the connector


160


has upper and lower parts


162


,


164


. As shown in

FIG. 16

, the part


164


is similarly formed to the part


92


, and like reference numerals in

FIG. 11

denote like parts in FIG.


16


. However, part


164


does not have contacts


10


positioned therein, merely having slots


166


able to accommodate the insulation displacement contacts. The part


162


is also similar to the part


94


but does not have the described projections


154


. Instead, it has three insulation displacement contacts


10


which are fixed to the undersurface thereof. When the parts


162


,


164


are assembled as the contacts


10


(which are then downwardly open), enter the slots


166


so as to be retained therein and to make insulation displacement contact with the wires of the two cables


102


,


104


. Prior to assemblies, the wires of the cables


102


,


104


are arranged in wire channels on part


164


, in similar fashion to that described with reference to

FIGS. 11

to


14


.




Although, in the embodiment of

FIGS. 9 and 10

, for example, the channels


84


,


86


are sidewardly open, they might be closed, but open at one end to allow the wires to be inserted. Generally, this arrangement is possible in cases where the contact means with respect to the body, for effecting connection to the wires.




The described arrangement has been advanced merely by way of explanation any many modifications may be made thereto without departing from the spirit and scope of the invention which includes every novel feature and combination of novel features herein disclosed.




Throughout this specification and the claims which follow, unless the context requires otherwise the word “comprise”, and variations such as “comprises” and “comprising”, will be understood to imply the inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps.




The reference to any prior art in this specification is not, and should not be taken as, an acknowledgment or any form of suggestion that prior art forms part of the common general knowledge in Australia.


















Parts List



























contact




10







contact portions




12, 14







spaced free ends




12a, 14a







broken lines




12′, 14′







base portion




16







slot




18







open end




18a







inner end




18b







insulated wire




20







conductor




22







outer insulation




24







connector




50







insulative body




52







upper surface




54







opposed side surfaces




56, 58







opposed side surfaces




60, 62







channels




64, 66







base surface




68







elongate slot




70







electrical connector




80







body




82







channels




84, 86







slot




88







connector




90







lower part




92







part




94







wires




96, 98, 100







first cable




102







second cable




104







insulating covering




108







cable channels




110, 120







wire channels




122, 124, 126







wire channels




128, 130, 132







receiving slots




136







covering




138







insulated wires




140, 142, 144







cable channel




148







projections




154







angled slot




155







underside surface




156







connector




160







upper and lower parts




162, 164







slots




166














Claims
  • 1. An electrical connector, comprising:a contact element bifurcated so as to define two opposed contact portions separated by a slot in which insulated wires may be successively positioned so that edges of the contact portions engage and displace the insulation of the wires and such that the contact portions resiliently engage and make electrical connection with the conductors of the wires, the opposed contact portions defining a slot side to side direction; a body supporting said contact element, said body including a plurality of wire guides, each of said wire guides for guiding a wire during positioning, one of said wire guides defining a first guiding direction with a guiding path positioning a wire in contact with said two opposed contact portions in said slot at a first angle with respect to said slot side to side direction and another of said wire guides defining a second guiding direction with a guiding path positioning a wire in contact with said two opposed contact portions in said slot with at a second angle with respect to said slot side to side direction, said first angle being greater than said second angle.
  • 2. An electrical connector as claimed in claim 1, wherein said wire guides are arranged to provide guiding directions whereby wires successively positioned in said slot are disposed in respective first and second dispositions, ones of the wires in said respective first and second dispositions extending at angles to said slot side to side direction which are respectively to opposite sides of a perpendicular to said slot side to side direction.
  • 3. An electrical connector according to claim 1, further comprising a contact element support wherein said wire guides comprise channels arranged to extend at an angle to each other and to said slot side to side direction.
  • 4. An electrical connector according to claim 3, wherein each of said channels extend inwardly with respect to an outer extent of said body and said channels define a longitudinal direction of extent with at least two longitudinal directions of extent crossing.
  • 5. An electrical connector according to claim 4, wherein said channels are at different levels to define at least a deeper channel and a less deep channel, whereby an inner one of said wires with respect to a slot insertion direction is located in said deeper channel and an outer one of the wires with respect to a slot insertion direction is laid over said inner one of said wires in said less deep channel.
  • 6. An electrical connector according to claim 3, wherein said body has a side defining said channels.
  • 7. An electrical connector as claimed in claim 6, wherein said contact element is slidable with respect to said body, between a position at which it is at least substantially withdrawn from the channels and a position at which it is moved to make insulation displacement contact with wires received in the channels.
  • 8. An electrical connector as claimed in claim 7, wherein the channels are peripherally closed and open at at least one end of each respective channel for longitudinal insertion of the wires.
  • 9. An electrical connector as claimed in claim 3, wherein said channels are sidewardly open for receiving the wires.
  • 10. An electrical connector as claimed in claim 9, wherein said contact element is slidable with respect to said body, between a position at which it is at least substantially withdrawn from the channels and a position at which it is moved to make insulation displacement contact with wires received in the channels.
  • 11. An electrical connector as claimed in claim 10, wherein the channels are peripherally closed and open at at least one end of each respective channel for longitudinal insertion of the wires.
  • 12. An electrical connector, comprising:a bifurcated insulation displacement contact having opposed contact portions with a slot therebetween whereby insulated wires may be positioned in the slot such that the contact portions displace the insulation of the wires to make electrical connection to conductors of the wires; a wire guide arrangement for locating the wires with respect to the contact including a first wire guide for positioning a wire in said slot in contact with each of said opposed contact portions to cause said opposed contact portions to be subjected to torsional forces in a first direction and a second wire guide for positioning a wire in said slot in contact with said opposed contact portions to cause said opposed contact portions to be subjected to torsional forces in a second direction that is substantially opposite said first direction.
  • 13. A method of making electrical connection between electrically insulated wires and a bifurcated insulation displacement contact with contact portions defining a slot, the method comprising the steps of:positioning a wire in the slot in contact with opposed contact portions of the contact with the wire subjecting the contact portions to first torsional forces; positioning another wire in the slot in contact with opposed contact portions of the contact with the wire subjecting the contact portions to second torsional forces, said first torsional forces being substantially oppositely directed with respect to said second torsional forces.
  • 14. A method of making electrical connection to wires having insulated conductors, the method comprising the steps of:using a bifurcated contact element with two opposed contact portions separated by a slot; and positioning the wires in the slot in contact with each of said two opposed contact portions with said wires or a group of said wires, with substantially commonly aligned wires in each group, having a direction of extent arranged at an angle with respect to each other wire or each other group of wires to provide said wires with a direction which is substantially at opposite sides of perpendicular to a side to side direction of the slot, whereby edges of the contact portions engage and displace the insulation of said wires and such that the contact portions resiliently engage and make electrical connection with the conductors of the wires.
  • 15. An electrical connector according to claim 1, wherein said contact element is formed of a generally planar element such that said slot side to side direction is substantially aligned with a plane of the contact element.
Priority Claims (1)
Number Date Country Kind
8199/00 Jun 2000 AU
US Referenced Citations (7)
Number Name Date Kind
4405187 Müller et al. Sep 1983 A
4452502 Forberg et al. Jun 1984 A
4533201 Wasserlein, Jr. Aug 1985 A
5492484 Archer Feb 1996 A
5647760 Drach et al. Jul 1997 A
5820404 Chishima et al. Oct 1998 A
5934930 Camps et al. Aug 1999 A