Various embodiments of a multiple-wire tissue cutter for modifying tissue in a patient are provided. Although the following description and accompanying drawing figures generally focus on cutting tissue in a spine, in various embodiments, any of a number of tissues in other anatomical locations in a patient may be modified.
Referring to
At least two flexible wires 24 (or “wire bundle”) may slidably extend through a portion of proximal shaft portion 11 and distal shaft portion 13 so that their distal ends attach to a proximal blade 26. Optionally, wires 24 may be bundled together along their entire lengths or along part of their lengths, and such a wire bundle may be partially housed within a wire bundle tube 18, which may slidably pass through distal stationary shaft portion 12b. Platform 40 may extend from shaft flexible portion 12c and may be coupled with a distal blade 28 and a guidewire connector 30. In various embodiments, part of platform 40, such as a portion immediately below blades 26, 28 and extending between blades 26, 28 may be relatively rigid, and part of platform 40, such as a portion distal to distal blade 28, may be relatively flexible. In some embodiments, tissue cutter device 10 (or a system including device 10) may further include additional features, such as a guidewire 32 configured to couple with guidewire connector 30 and a distal handle 34 (or “guidewire handle”) with a tightening lever 36 for coupling with guidewire 32.
In some embodiments, tissue cutter device 10 may be advanced into a patient's back through an incision 20, which is shown in
Before or after tissue cutter device 10 is pulled into the patient to pull blades 26, 28 to a desired position, guidewire 32 may be removably coupled with distal handle 34, such as by passing guidewire 32 through a central bore in handle 34 and tightening handle 34 around guidewire 32 via a tightening lever 36. Proximal handle 16 and distal handle 34 may then be pulled (hollow-tipped arrows) to apply tensioning force to device 10 and thus to urge the cutting portion of device 10 (e.g., blades 26, 28) against ligamentum flavum (LF), superior articular process (SAP), and/or other tissue to be cut. Proximal handle 16 may then be actuated, such as by squeezing in the embodiment shown (double-headed, solid-tipped arrow), which advances moveable shaft 14, thus advancing wire bundle tube 18, flexible wires 24 and proximal blade 26, to cut tissue between proximal blade 26 and distal blade 28. Proximal handle 16 may be released and squeezed as many times as desired to remove a desired amount of tissue. When a desired amount of tissue has been cut, guidewire 32 may be released from distal handle 34, and cutter device 10 and guidewire 32 may be removed from the patient's back.
Referring now to
In various embodiments, proximal shaft portion 11 and distal shaft portion 13 may have any suitable shapes and dimensions and may be made of any suitable materials. For example, in various embodiments, shaft portions 11, 13 may be made from any of a number of metals, polymers, ceramics, or composites thereof. Suitable metals, for example, may include but are not limited to stainless steel (303, 304, 316, 316L), nickel-titanium alloy, tungsten carbide alloy, or cobalt-chromium alloy, for example, Elgiloy® (Elgin Specialty Metals, Elgin, Ill., USA), Conichrome® (Carpenter Technology, Reading, Pa., USA), or Phynox® (Imphy SA, Paris, France). Suitable polymers include but are not limited to nylon, polyester, Dacron®, polyethylene, acetal, Delrin® (DuPont, Wilmington, Del.), polycarbonate, nylon, polyetheretherketone (PEEK), and polyetherketoneketone (PEKK). In some embodiments, polymers may be glass-filled to add strength and stiffness. Ceramics may include but are not limited to aluminas, zirconias, and carbides.
Portions of shaft 11, 13 through which wire bundle 24 travels will generally be predominantly hollow, while other portions may be either hollow or solid. For example, in one embodiment, moveable shaft portion 14 and proximal stationary portion 12a may be solid, distal stationary portion 12b and flexible shaft portion 12c may be hollow, and platform 40 may be a flat piece of material. Although one particular embodiment of a shaft mechanism for moving wire bundle 24 is shown, various embodiments may employ any of a number of alternative mechanisms. For example, one embodiment may include a largely or completely flexible shaft, such as an elongate catheter shaft, which extends directly from proximal handle 16. In such an embodiment, wire bundle 24 may couple directly with a drive mechanism of handle 16, so that handle 16 reciprocates wire bundle 24 without employing a rigid shaft structure. In another embodiment, moveable shaft portion 14 may be at least partially hollow, and wire bundle 24 may extend into moveable portion 14 and be attached therein. Therefore, the embodiment of device 10 in FIGS. 4 and 5A-5G is but one example of a multi-wire tissue cutter device. In various alternative embodiments, any of a number of changes may be made to the structure of device 10.
As mentioned above, the various components of shaft proximal and distal portions 11, 13 may have any of a number of shapes. For example, the hollow portions of shaft 12b and 12c, through which wire bundle 24 passes, may have any of a number of cross-sectional shapes in various embodiments. As shown in
Shaft flexible portion 12c generally has a configuration and thickness to provide some amount of flexibility, and its flexibility may be further enhanced by one or more slits 38 in an upper surface of the shaft material. Any number and width of slits 38 may be used, in various embodiments, to confer a desired amount of flexibility. In various embodiments, for example, anywhere from one to 100 slits may be formed in the upper surface of flexible shaft portion 12c. In some embodiments, slits may have varying widths and/or may be placed at varying distances from one another, to provide more flexibility along one or more sections of flexible shaft portion 12c and less flexibility along other sections.
In various embodiments, platform 40 may comprise an extension of a lower surface of shaft flexible portion 12c. Alternatively or additionally, platform 40 may comprise one or more separate pieces of material coupled with shaft flexible portion 12c, such as by welding or attaching with adhesive. Platform 40 may comprise the same or different material(s) as shaft 12, according to various embodiments, and may have any of a number of configurations. For example, platform 40 may comprise a flat, thin, flexible strip of material (such as stainless steel), as shown in
Some embodiments of device 10 may further include one or more electrodes coupled with platform 40 and/or flexible shaft portion 12c, for transmitting energy to tissues and thereby confirm placement of device 10 between target and non-target tissues. For example, electrodes may be placed on a lower surface of platform 40 and/or an upper surface of flexible shaft portion 12c, and the electrodes may be separately stimulated to help confirm the location of neural tissue relative to blades 26, 28. In such embodiments, nerve stimulation may be observed as visible and/or tactile muscle twitch and/or by electromyography (EMG) monitoring or other nerve activity monitoring. In various alternative embodiments, additional or alternative devices for helping position, use or assess the effect of tissue cutter device 10 may be included. Examples of other such devices may include one or more neural stimulation electrodes with EMG or SSEP monitoring, ultrasound imaging transducers external or internal to the patient, a computed tomography (CT) scanner, a magnetic resonance imaging (MRI) scanner, a reflectance spectrophotometry device, and a tissue impedance monitor disposed across a bipolar electrode tissue modification member or disposed elsewhere on tissue cutter device 10.
Wire bundle 24 may include as few as two flexible wires 24 and as many as one hundred or more wires 24. In some embodiments, for example, between three and 20 wires 24 may be used, and even more preferably, between four and ten wires 24. Wires 24 may have any of a number of different diameters, so in some embodiments the number of wires 24 used may be determined by the diameter of wire 24 used. In various embodiments, each wire 24 may be a solid wire, a braided wire, a core with an outer covering or the like, and may be made of any suitable material. For example, in various embodiments, wires 24 may be made from any of a number of metals, polymers, ceramics, or composites thereof. Suitable metals, for example, may include but are not limited to stainless steel (303, 304, 316, 316L), nickel-titanium alloy, tungsten carbide alloy, or cobalt-chromium alloy, for example, Elgiloy® (Elgin Specialty Metals, Elgin, Ill., USA), Conichrome® (Carpenter Technology, Reading, Pa., USA), or Phynox® (Imphy SA, Paris, France). In some embodiments, materials for the wires 24 or for portions or coatings of the wires may be chosen for their electrically conductive or thermally resistive properties. Suitable polymers include but are not limited to nylon, polyester, Dacron®, polyethylene, acetal, Delrin® (DuPont, Wilmington, Del.), polycarbonate, nylon, polyetheretherketone (PEEK), and polyetherketoneketone (PEKK). In some embodiments, polymers may be glass-filled to add strength and stiffness. Ceramics may include but are not limited to aluminas, zirconias, and carbides. In some embodiments, all wires 24 may be made of the same material, whereas in alternative embodiments, wires 24 may be made of different materials. Individual wires 24 may also have any length, diameter, tensile strength or combination of other characteristics and features, according to various embodiments, some of which are discussed in greater detail below.
In various embodiments, flexible wires 24 may be bound or otherwise coupled together at one or more coupling points or along the entire length of wire bundle 24. In one embodiment, for example, wires 24 may be coupled together by a sleeve or coating overlaying wire bundle 24. In another embodiment, wires 24 may only be coupled together at or near their proximal ends, at or near their connection point to tube 18, moveable shaft portion 14 or the like. In an alternative embodiment, wires 24 may be individually coupled with an actuator, such as proximal handle 16, and not coupled to one another directly. In any case, wires 24 will typically be able to move at least somewhat, such as laterally, relative to one another. This freedom of movement facilitates the change of cross-sectional shape that wire bundle 24 undergoes as it passes through differently shaped hollow portions of shaft 12b, 12c. The change in cross-sectional shape of wire bundle 24 may convey different properties on device 10 at different portions, such as enhanced rigidity at one portion and enhanced flexibility at another.
In some embodiments, wires 24 may be individually coupled with a proximal actuator and may also be bound together at least one point along their lengths. Optionally, such a proximal actuator may allow one or more individual wires to be pulled, pushed and/or twisted, which acts to steer wire bundle 24 and thus steer a distal portion of device 10. In alternative embodiments, one or more wires 24 or other mechanisms, separate from wire bundle 24, may be used to steer distal shaft portion 13. In some embodiments, for example, proximal shaft portion 11 and distal shaft portion 13 may both be rigid, and device 10 may further include a flexible portion between the two. One or more tensioning wires may extend from proximal handle 16, where they may be coupled with an actuator, to at least the flexible portion of the shaft and in some embodiments to the rigid distal shaft portion 13. The tensioning wire may be pulled or tensioned to bend the flexible portion, thus articulating distal portion 13. In another embodiment, one or more compressive wires or other compressive mechanism(s) may be used to apply compressive force to bend the flexible portion of shaft and articulate distal portion 13. A number of suitable shaft steering mechanisms and techniques may be applied, according to various embodiments.
In some embodiments, wire bundle 24 may include one or more elongate, flexible members for performing various functions, such as enhancing tissue cutting, visualizing a target area or the like. For example, in various embodiments, bundle 24 may include one or more optical fibers, flexible irrigation/suction tubes, flexible high pressure tubes, flexible insulated tubing for carrying high temperature liquids, flexible insulated tubing for carrying low temperature liquids, flexible elements for transmission of thermal energy, flexible insulated wires for the transmission of electrical signals from a sensor, flexible insulated wires for the transmission of electrical signals towards the distal end of the wires, energy transmission wires, or some combination thereof. Examples of visualization devices that may be used include flexible fiber optic scopes, CCD (charge-coupled device) or CMOS (complementary metal-oxide semiconductor) chips at the distal end of flexible probes, LED illumination, fibers or transmission of an external light source for illumination or the like.
When blades 26, 28 face target tissue to be modified, such as buckled, thickened or otherwise impinging ligamentum flavum tissue, device 10 is configured such that platform 40 faces non-target tissue. Platform 40 may thus act as a tissue protective surface, and in various embodiments platform 40 may have one or more protective features, such as a width greater than the width of blades 26, 28, rounded edges, bumpers made of a different material such as a polymer, protective or lubricious coating(s), extendable or expandable barrier member(s), drug-eluting coating or ports, or the like. In some instances, platform 40 may act as a “non-tissue-modifying” surface, in that it may not substantially modify the non-target tissue. In alternative embodiments, platform 40 may affect non-target tissue by protecting it in some active way, such as by administering one or more protective drugs, applying one or more forms of energy, providing a physical barrier, or the like.
Generally, blades 26, 28 may be disposed on platform 40. Proximal blade 26 may be unattached or moveably/slidably attached to platform 40, so that it is free to translate (or “reciprocate”) along platform 40 with the back and forth movement of wire bundle 24. In one embodiment, for example, proximal blade 26 may be slidably coupled with platform 40 via a piece of material wrapped around blade 26 and platform 40. In another embodiment, proximal blade 26 may slide through one or more tracks on platform 40. Distal blade 28 may be fixedly attached to platform 40 and thus remain stationary, relative to platform 40, such that proximal blade 26 translates toward stationary distal blade 28 to cut tissue. In alternative embodiments, the distal end of wire bundle 24, itself, may be used to cut tissue, and device 10 may thus not include proximal blade 26. For example, each wire 24 may have a sharp, tissue cutting point, or wire bundle 24 as a whole may form a sharp, tissue cutting edge. The distal end of wire bundle 24 may advance toward distal blade 28 to cut target tissue, or in alternative embodiments, wire bundle 24 may advance toward a non-sharp backstop to cut tissue or may simply advance against tissue to ablate it, without pinching the tissue between the wire bundle 24 distal end and any other structure. An example of the latter of these embodiments might be where ultrasound energy is used to reciprocate wire bundle 24, in which case the reciprocation of wire bundle 24 may be sufficient to cut or ablate tissue, without pinching or snipping between wire bundle and another structure.
In various embodiments, blades 26, 28, or other cutting structures such as the distal ends of wire bundle 24, a backstop or the like, may be disposed along any suitable length of distal shaft portion 13 and/or platform 40. In the embodiment shown in
Blades 26, 28 may be made from any suitable metal, polymer, ceramic, or combination thereof. Suitable metals, for example, may include but are not limited to stainless steel (303, 304, 316, 316L), nickel-titanium alloy, tungsten carbide alloy, or cobalt-chromium alloy, for example, Elgiloy® (Elgin Specialty Metals, Elgin, Ill., USA), Conichrome® (Carpenter Technology, Reading, Pa., USA), or Phynox® (Imphy SA, Paris, France). In some embodiments, materials for blades 26, 28 or for portions or coatings of blades 26, 28 may be chosen for their electrically conductive or thermally resistive properties. Suitable polymers include but are not limited to nylon, polyester, Dacron®, polyethylene, acetal, Delrin® (DuPont, Wilmington, Del.), polycarbonate, nylon, polyetheretherketone (PEEK), and polyetherketoneketone (PEKK). In some embodiments, polymers may be glass-filled to add strength and stiffness. Ceramics may include but are not limited to aluminas, zirconias, and carbides. In various embodiments, blades 26, 28 may be manufactured using metal injection molding (MIM), CNC machining, injection molding, grinding and/or the like. Proximal and distal blades 26, 28 may be attached to wire bundle 24 and platform 40, respectively, via any suitable technique, such as by welding, adhesive or the like.
Tissue collection chamber 42 may be made of any suitable material, such as but not limited to any of the materials listed above for making blades 26, 28. In one embodiment, for example, chamber 42 may comprise a layer of polymeric material attached between distal blade 28 and platform 40. In another embodiment, collection chamber 42 and distal blade 28 may comprise one continuous piece of material, such as stainless steel. Generally, distal blade 28 and chamber 42 form a hollow, continuous space into which at least a portion of cut tissue may pass after it is cut.
Guidewire connector 30 generally comprises a member build into or coupled with platform 40, at or near its distal tip, for coupling device 10 with a guidewire. In some embodiments, for example, guidewire connector 30 may be formed from the same piece of material that forms platform 40. For example, connector 30 may include a receptacle for accepting a shaped tip (ball, cylinder or the like) of a guidewire and holding it to prevent unwanted guidewire release. A number of such guidewire connectors 30 and guidewires are described in U.S. patent Ser. Nos. 11/468,247 and 11/468,525 (Attorney Docket Nos. 026445-001000US and 026445-001100US, respectively), both of which are titled “Tissue Access Guidewire System and Method,” and both of which were filed on Aug. 29, 2006, the full disclosures of which are hereby incorporated by reference. In alternative embodiments, connector 30 may be replaced with a guidewire lumen or track for advancing device 10 over a guidewire.
With reference now to
The advancement of proximal blade 26 is also depicted in
Referring to
Referring now to
Referring again to
In some embodiments, the portion 200 of device 10 may have an overall size and dimensions such that it may be passed into an epidural space of a spine and at least partially into an intervertebral space of the spine, so that it may be used to cut ligament and/or bone in the spine to treat neural and/or neurovascular impingement. In some embodiments, for example, substrate height 202 may be less than or equal to blade height 204. In other words, the ratio of substrate height 202 to blade height may be approximately less than or equal to one, and in some embodiments approximately less than or equal to ¾. In these or other embodiments, total height 208 (of blade 26 and platform 40) may be less than or equal to substrate width 206 and/or blade width 207. (In some embodiments, substrate width 206 may be approximately equal to blade width 207, as shown, while in alternative embodiments, substrate width 206 may be greater than blade width 207.) In other words, the ratio of total height 208 to width 207 may be approximately less than or equal to one, and in some embodiments approximately less than or equal to ¾. In some embodiments, device 10 may have a combination of a ratio of substrate height 202 to blade height approximately less than or equal to one and a ratio of total height 208 to width 206 approximately less than or equal to one. Such a configuration is contrary to that of traditional rongeurs, which include cutting blades thinner than their underlying supporting structure and which have a total height greater than the width of the device. In one embodiment, for example, blade opening distance 205 may be between about 0.1 inches and about 0.5 inches, substrate height 202 may be between about 0.010 inches and about 0.050 inches, blade height 204 may be between about 0.010 inches and about 0.075 inches, and blade width 207 may be between about 0.130 and about 0.400 inches. More preferably, in one embodiment, blade opening distance 205 may be between about 0.3 inches and about 0.35 inches, substrate height 202 may be between about 0.025 inches and about 0.035 inches, blade height 204 may be between about 0.040 inches and about 0.060 inches, and blade width 207 may be between about 0.165 and about 0.250 inches. In alternative embodiments, such as for use in other parts of the body, device 10 may have any of a number of different combinations of dimensions.
To optimize tissue cutter device 10 for any of a number of possible uses, the dimensions described above may be combined with any of a number of materials for the various components of device 10. Examples of such materials for blades 26, 28, platform 40 and the like have been listed previously. In some embodiments, for example, platform 40 may be made of a material and may have a height or thickness 202 such that it is predominantly stiff or rigid, even when placed under tension against a rounded surface. In another embodiment, platform 40 may be more flexible, to allow for greater bending around a surface. Using various combinations of dimensions and materials, device 10 may be configured to cut any of a number of tissues in any of a number of locations in the body.
With reference now to
In some embodiments, the changeability of the cross-sectional shape of wire bundle 58 may also be used to measure a contour or shape of an anatomical structure. For example, flexible bundle of wires 58 may be pressed against a contour to be measured, and bundle 58 may then be locked, to lock the cross-sectional shape of the contour into bundle 58. Device 50 may then be withdrawn from the patient, and the contour measured or otherwise assessed.
In some embodiments, rather than coupling the distal end of wire bundle 58 with a blade, distal ends 60 of the wires themselves may be used to cut tissue. Distal tips 60 may have any of a number of configurations, some of which are described in greater detail below. These ends 60 may be used to cut, scrape, pummel, chisel, shatter, ablate or otherwise modify tissue in various embodiments. In some embodiments, wire bundle 58 may be advanced and retracted using a manually powered handle to cut tissue with ends 60. Alternatively, as will be described further below, ends 60 may be reciprocated using ultrasound energy, using a rotational, powered driving mechanism, or the like.
Referring to
As is evident from
In an alternative embodiment, and with reference now to
Referring now to
With reference now to
Referring to
In an alternative embodiment, as shown in
Wire loop 168 may comprise any suitable RF electrode, such as those commonly used and known in the electrosurgical arts, and may be powered by an internal or external RF generator, such as the RF generators provided by Gyrus Medical, Inc. (Maple Grove, Minn.). Any of a number of different ranges of radio frequency may be used, according to various embodiments. For example, some embodiments may use RF energy in a range of between about 70 hertz and about 5 megahertz. In some embodiments, the power range for RF energy may be between about 0.5 Watts and about 200 Watts. Additionally, in various embodiments, RF current may be delivered directly into conductive tissue or may be delivered to a conductive medium, such as saline or Lactated Ringers solution, which may in some embodiments be heated or vaporized or converted to plasma that in turn modifies target tissue. In various embodiments, wire loop 168 may be caused to extend out of a window of a shaft, expand, retract, translate and/or the like. One or more actuators (not shown) for manipulating and/or powering wire loop 168 will typically be part of device 150 and may either be coupled with, integrated with or separate from an actuator for reciprocating wire bundle 161.
The embodiment shown in
With reference now to
In another embodiment, and with reference now to
Although various illustrative embodiments are described above, any of a number of changes may be made to various embodiments without departing from the scope of the invention as described by the claims. For example, the order in which various described method steps are performed may often be changed in alternative embodiments, and in other alternative embodiments one or more method steps may be skipped altogether. Optional features of various device and system embodiments may be included in some embodiments and not in others. These and many other modifications may be made to many of the described embodiments. Therefore, the foregoing description is provided primarily for exemplary purposes and should not be interpreted to limit the scope of the invention as it is set forth in the claims.
The present application is a continuation-in-part of U.S. patent application Ser. No. 11/461,740, entitled “Multi-Wire Tissue Cutter” (Attorney Docket No. 026445-000900US), and filed on Aug. 1, 2006, the disclosure of which is incorporated fully by reference.
Number | Date | Country | |
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Parent | 11461740 | Aug 2006 | US |
Child | 11535000 | US |