1. Field of the Invention
The present invention relates to a multichip type LED package structure, in particular, to a multichip type LED package structure for generating light-emitting effect similar to circle shape.
2. Description of Related Art
The invention of the lamp greatly changed the style of building construction and the living style of human beings, allowing people to work during the night. Without the invention of the lamp, we may stay in the living conditions of ancient civilizations.
Various lamps such as incandescent bulbs, fluorescent bulbs, power-saving bulbs and etc. have been intensively used for indoor illumination. These lamps commonly have the disadvantages of quick attenuation, high power consumption, high heat generation, short working life, high fragility, and being not recyclable. Further, the rapid flow of electrons (about 120 per second) through the electrodes of a regular fluorescent bulb causes an unstable current at the onset of lighting a fluorescent bulb, resulting in a flash of light that is harmful to the sight of the eyes. In order to eliminate this problem, a high frequency electronic ballast may be used. When a fluorescent or power-saving bulb is used with high frequency electronic ballast, it saves about 20% of the consumption of power and eliminates the problem of flashing. However, the high frequency electronic ballast is not detachable when installed in a fluorescent or power-saving bulb, the whole lamp assembly becomes useless if the bulb is damaged. Furthermore, because a fluorescent bulb contains a mercury coating, it may cause pollution to the environment when thrown away after damage.
Hence, LED lamp or LED tube is created in order to solve the above-mentioned questions of the prior lamp. The LED lamp or the LED tube has a plurality of LED chips and a white frame surrounding the LED chips for increasing the light-emitting efficiency of the LED chips. However, the white frame is manufactured by a predetermined mold, so that manufacturing cost is increased. In addition, when the shape of the white frame needs to be changed, the mold needs to be changed according the new shape of the white frame. In other words, the shape of the mold follows the shape of the white frame. Hence, when a new white frame is created for a new product, a new mold needs to be developed.
In view of the aforementioned issues, the present invention provides a multichip type LED package structure for generating light-emitting effect similar to circle shape in order to steady current or voltage and increase usage lifetime.
To achieve the above-mentioned objectives, the present invention provides a multichip type LED package structure for generating light-emitting effect similar to circle shape, including: a substrate unit, a light-emitting unit and a package unit. The substrate unit has a substrate body, a first conductive circuit, a second conductive circuit and a third conductive circuit. The first conductive circuit, the second conductive circuit and the third conductive circuit are separated from each other by a predetermined distance and are disposed on the substrate body. The first conductive circuit has a first base portion and a plurality of first top extending portions extended from the first base portion; the second conductive circuit has a second base portion, a plurality of second top extending portions extended from the second base portion, a plurality of second middle extending portions extended from the second base portion and adjacent to and alternative with the first top extending portions, and at least one second bottom extending portion extended from the second base portion; the third conductive circuit has a third base portion, a plurality of third top extending portions extended from the third base portion and adjacent to and alternative with the second top extending portions, and at least one third bottom extending portion extended from the third base portion and adjacent to the at least one second bottom extending portion. The light-emitting unit has a plurality of LED chips selectively electrically disposed on the substrate unit. The package unit has a light-transmitting package resin body formed on the substrate unit to cover the LED chips.
To achieve the above-mentioned objectives, the present invention provides a multichip type LED package structure for generating light-emitting effect similar to circle shape, including: a substrate unit, a light-emitting unit and a package unit. The substrate unit has a substrate body and a plurality of conductive circuits separated from each other by a predetermined distance and disposed on the substrate body. Each conductive circuit has a plurality of extending portions, and the extending portions of every two conductive circuits are adjacent to each other and are alternated with each other. The light-emitting unit has a plurality of LED chips selectively electrically disposed on the substrate unit. The package unit has a light-transmitting package resin body formed on the substrate unit to cover the LED chips.
Therefore, the present invention at least has the following features:
1. The LED chips are divided into many LED chip sets with even LED chips, the even LED chips of each LED chip sets are electrically connected in series, and the LED chip sets are electrically connected in parallel. Of course, the LED chips also can be divided into many LED chip sets with cardinal LED chips, the cardinal LED chips of each LED chip sets are electrically connected in series, and the LED chip sets are electrically connected in parallel. Hence, the present invention has steady current or voltage and can increase usage lifetime.
2. The positive electrode and the negative electrode of each LED chip respectively correspond to at least two of the positive pads and at least two of the negative pads, so that the positive electrode of each LED chip has at least one standby positive pad and the negative electrode of each LED chip has at least one standby negative pad.
3. The present invention can form an annular reflecting resin body (an annular white resin body) with any shapes by coating method. In addition, the position of a light-transmitting package resin body such as phosphor resin can be limited in the resin position limiting space by using the annular reflecting resin body, and the shape of the light-transmitting package resin body can be adjusted by using the annular reflecting resin body. Therefore, the present invention can apply to increase light-emitting efficiency of LED chips and control light-projecting angle of LED chips.
In order to further understand the techniques, means and effects the present invention takes for achieving the prescribed objectives, the following detailed descriptions and appended drawings are hereby referred, such that, through which, the purposes, features and aspects of the present invention can be thoroughly and concretely appreciated; however, the appended drawings are merely provided for reference and illustration, without any intention to be used for limiting the present invention.
Referring to
Referring to
Referring to
Referring to
Moreover, the annular reflecting resin body 30 has an arc shape formed on a top surface thereof. The annular reflecting resin body 30 has a radius tangent T, and the angle θ of the radius tangent T relative to the top surface of the substrate unit 1 is between 40° C. and 50° C. The maximum height H of the annular reflecting resin body 30 relative to the top surface of the substrate unit 1 is between 0.3 mm and 0.7 mm, and the width of a bottom side of the annular reflecting resin body 30 is between 1.5 mm and 3 mm. The thixotropic index of the annular reflecting resin body 30 is between 4 and 6.
Referring to
In the first embodiment, each LED chip 20 can be a blue LED chip, and the light-transmitting package resin body 40 can be a phosphor body. Hence, blue light beams L1 generated by the LED chips 20 (the blue LED chips) can pass through the light-transmitting package resin body 40 (the phosphor body) to generate white light beams L2 that are similar to the light source generate by sun lamp.
In other words, the light-transmitting package resin body 40 is limited in the resin position limiting space 300 by using the annular reflecting resin body 30 in order to control the usage quantity of the light-transmitting package resin body 40. In addition, the surface shape and the height of the light-transmitting package resin body 40 can be adjusted by control the usage quantity of the light-transmitting package resin body 40 in order to light-projecting angles of the white light beams L2. Moreover, the blue light beams L1 generated by the LED chips 20 can be reflected by an inner wall of the annular reflecting resin body 30 in order to increase the light-emitting efficiency of the multichip type LED package structure P of the present invention.
Referring to
Referring to
Referring to
Moreover, the annular reflecting resin body 30 has an arc shape formed on a top surface thereof. The annular reflecting resin body 30 has a radius tangent T, and the angle θ of the radius tangent T relative to the top surface of the substrate unit 1 is between 40° C. and 50° C. The maximum height H of the annular reflecting resin body 30 relative to the top surface of the substrate unit 1 is between 0.3 mm and 0.7 mm, and the width of a bottom side of the annular reflecting resin body 30 is between 1.5 mm and 3 mm. The thixotropic index of the annular reflecting resin body 30 is between 4 and 6.
Referring to
Referring to
In the second embodiment, each LED chip 20 can be a blue LED chip, and the light-transmitting package resin body 40 can be a phosphor body. Hence, blue light beams L1 generated by the LED chips 20 (the blue LED chips) can pass through the light-transmitting package resin body 40 (the phosphor body) to generate white light beams L2 that are similar to the light source generate by sun lamp.
In other words, the light-transmitting package resin body 40 is limited in the resin position limiting space 300 by using the annular reflecting resin body 30 in order to control the usage quantity of the light-transmitting package resin body 40. In addition, the surface shape and the height of the light-transmitting package resin body 40 can be adjusted by control the usage quantity of the light-transmitting package resin body 40 in order to light-projecting angles of the white light beams L2. Moreover, the blue light beams L1 generated by the LED chips 20 can be reflected by an inner wall of the annular reflecting resin body 30 in order to increase the light-emitting efficiency of the multichip type LED package structure P of the present invention.
Furthermore, referring to
The substrate unit 1 has a substrate body 10, a first conductive circuit 11, a second conductive circuit 12, a third conductive circuit 13, a fourth conductive circuit 14 and a fifth conductive circuit 15 as shown in
Moreover, the first conductive circuit 11 has a first base portion 11A, a plurality of first top extending portions 11T extended from the first base portion 11A, and a plurality of first bottom extending portions 11B extended from the first base portion 11A.
Moreover, the second conductive circuit 12 has a second base portion 12A, a plurality of second top extending portions 12T extended from the second base portion 12A, a plurality of second middle extending portions 12M extended from the second base portion 12A and adjacent to and alternative with the first top extending portions 11T, and at least one second bottom extending portion 12B extended from the second base portion 12A. In addition, the second top extending portions 12T, the second middle extending portions 12M and the second bottom extending portion 12B are extended from the second base portion 12A along the same direction.
Besides, the third conductive circuit 13 has a third base portion 13A, a plurality of third top extending portions 13T extended from the third base portion 13A and adjacent to and alternative with the second top extending portions 12T, and at least one third bottom extending portion 13B extended from the third base portion 13A and adjacent to the at least one second bottom extending portion 12B. In addition, the third top extending portions 13T are extended from the inner side of the third base portion 13A, and the third bottom extending portion 13B is extended from one end of the third base portion 13A.
Furthermore, the fourth conductive circuit 14 has a fourth base portion 14A, at least one fourth top extending portion 14T extended from the fourth base portion 14A, a plurality of fourth middle extending portions 14M extended from the fourth base portion 14A and adjacent to and alternative with the first bottom extending portions 11B, and a plurality of fourth bottom extending portions 14B extended from the fourth base portion 14A. In addition, the fourth top extending portion 14T, the fourth middle extending portions 14M and the fourth bottom extending portions 14B are extended from the fourth base portion 14A along the same direction.
Moreover, the fifth conductive circuit 15 has a fifth base portion 15A, at least one fifth top extending portion 15T extended from the fifth base portion 15A and adjacent to the at least one fourth top extending portion 14T, and a plurality of fifth bottom extending portions 15B extended from the fifth base portion 15A and adjacent to and alternative with the fourth bottom extending portions 14B. In addition, the fifth top extending portion 15T is extended from one end of the fifth base portion 15A, and the fifth bottom extending portions 15B are extended from the inner side of the fifth base portion 15A.
Furthermore, referring to
Besides, the light-emitting unit 2 has a plurality of LED chips 20 selectively electrically disposed on the substrate unit 1.
Furthermore, the LED chips 20 are arranged to form a plurality of LED chip sets parallel to each other and separated from each other by the same distance, the LED chips 20 of each LED chip sets are separated from each other by the same distance, and the LED chips 20 are alternated with each other. Referring to
Moreover, the light-reflecting unit 3 has an annular reflecting resin body 30 surroundingly formed on a top surface of the substrate unit 1 by coating. The annular reflecting resin body 30 surrounds the LED chips 20 to form a resin position limiting space 300 above the substrate unit 1.
In addition, the package unit 4 has a light-transmitting package resin body 40 formed on the substrate unit 1 to cover the LED chips 20, and the position of the light-transmitting package resin body 40 is limited in the resin position limiting space 300.
Of course, the present invention can omit the usage of the light-reflecting unit 3. In other words, the light-transmitting package resin body 40 of the package unit 4 can be formed on the substrate unit 1 directly to cover the LED chips 20.
In conclusion, the present invention has the following advantages:
1. The LED chips 20 are divided into many LED chip sets with even LED chips 20, the even LED chips 20 of each LED chip sets are electrically connected in series, and the LED chip sets are electrically connected in parallel. Of course, the LED chips 20 also can be divided into many LED chip sets with cardinal LED chips 20, the cardinal LED chips 20 of each LED chip sets are electrically connected in series, and the LED chip sets are electrically connected in parallel. Hence, the present invention has steady current or voltage and can increase usage lifetime.
2. The positive electrode and the negative electrode of each LED chip respectively correspond to at least two of the positive pads and at least two of the negative pads, so that the positive electrode of each LED chip has at least one standby positive pad and the negative electrode of each LED chip has at least one standby negative pad. Hence, when a first end of the wire does not correctly connect with first one of the at least two positive pads or the at least two negative pads (it means that the wire does not electrically connect with the first one of the at least two positive pads or the at least two negative pads (such as floating solder)), the manufacturer can make the same first end of the wire connect to another one of the at least two positive pads or the at least two negative pads without cleaning solder splash on the surface of the first one of the at least two positive pads or the at least two negative pads, in order to decrease wire-bonding time (increase wire-bonding efficiency) and increase wire-bonding yield.
3. The present invention can form an annular reflecting resin body (an annular white resin body) with any shapes by coating method. In addition, the position of a light-transmitting package resin body such as phosphor resin can be limited in the resin position limiting space by using the annular reflecting resin body, and the shape of the light-transmitting package resin body can be adjusted by using the annular reflecting resin body. Therefore, the present invention can apply to increase light-emitting efficiency of LED chips and control light-projecting angle of LED chips. In other words, the light-transmitting package resin body is limited in the resin position limiting space by using the annular reflecting resin body in order to control the usage quantity of the light-transmitting package resin body. In addition, the surface shape and the height of the light-transmitting package resin body can be adjusted by control the usage quantity of the light-transmitting package resin body in order to light-projecting angles of the white light beams. Moreover, the blue light beams generated by the LED chips can be reflected by an inner wall of the annular reflecting resin body in order to increase the light-emitting efficiency of the multichip type LED package structure of the present invention.
The above-mentioned descriptions represent merely the preferred embodiment of the present invention, without any intention to limit the scope of the present invention thereto. Various equivalent changes, alternations or modifications based on the claims of present invention are all consequently viewed as being embraced by the scope of the present invention.
Number | Date | Country | Kind |
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98135239 | Oct 2009 | TW | national |