Information
-
Patent Grant
-
6393978
-
Patent Number
6,393,978
-
Date Filed
Wednesday, March 15, 200024 years ago
-
Date Issued
Tuesday, May 28, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Oblon, Spivak, McClelland, Maier & Neustadt, P.C.
-
CPC
-
US Classifications
Field of Search
US
- 101 114
- 101 115
- 101 116
- 101 117
- 101 118
- 101 119
- 101 120
- 101 126
- 101 129
- 101 174
- 101 183
- 101 184
- 101 185
- 101 485
- 101 211
-
International Classifications
-
Abstract
A multicolor stencil printer including print drums each storing an ink of a particular color, pressing members each positioned and configured to move into contact with a particular one of the print drums to nip a recording medium for printing and move out of the contact to transport the recording medium toward downstream, and holding devices each assigned to a particular one of the pressing members for holding the particular one of the pressing members out of the contact with the particular one of the print drums, wherein in a color selective mode, the print drums and the pressing members selectively cooperate to nip the recording medium such that the holding devices assigned to unused pressing members hold the unused pressing members away from the print drums associated cooperatively with the unused pressing members.
Description
BACKGROUND OF THE INVENTION
The present invention relates to a stencil printer capable of printing a multicolor image on a paper or similar recording medium with a plurality of print drums.
A multicolor stencil printer of the type including a plurality of parallel print drums arranged in a direction of paper conveyance is conventional and taught in, e.g., Japanese Patent Laid-Open Publication No. 10-297073. In this type of printer, pressing members each are movable into and out of contact with a particular print drum. When each pressing member is pressed against the associated print drum with the intermediary of a paper or similar recording medium, the rotation of the print drum is transferred to a paper. As a result, an image is printed on the paper being conveyed by the print drum. The paper with the image is driven out to a print tray located at the most downstream side of the printer.
A problem with the above multicolor stencil printer is that even in a monocolor print mode, all the pressing members are pressed against the associated print drums and cause ink to be transferred from unused print drums to the corresponding pressing members and a paper. To solve this problem, it has been customary to wrap non-perforated stencils around the unused print drums and thereby prevent ink from depositing on the associated pressing members and paper. This is, however, undesirable from the cost standpoint because non-perforated stencils must be wrapped around the unused print drums every time the monocolor print mode is selected. Another problem is that because the print tray is located at the most downstream side in the direction of paper conveyance, sufficient conveying forces do not act on the paper when the pressing members are released from the print drums, resulting in defective paper conveyance.
Technologies relating to the present invention are also disclosed in, e.g., Japanese Patent Laid-Open Publication Nos. 1-290489, 3-55276, 6-32038, 7-17121, 10-305649, and 11-34467.
SUMMARY OF THE INVENTION
It is therefore an object of the present invention to provide a multicolor stencil printer which does not require non-perforated stencils around unused print drums and thereby reducing the print cost.
It is another object of the present invention to provide a multicolor stencil printer capable of exerting a sufficient conveying force on a paper even when a pressing member does not press it and thereby obviating defective paper conveyance.
A multicolor stencil printer of the present invention includes a plurality of print drums each storing ink of particular color therein, a plurality of pressing members each being movable into and out of contact with a particular print drum, and a plurality of holding devices each being assigned to a particular pressing member. In a color selective print mode in which the print drums and pressing members selectively cooperate to nip a recording medium for printing an image, the holding devices associated with the pressing members unused in the above mode hold the pressing members at positions spaced from the associated print drums.
BRIEF DESCRIPTION OF THE DRAWINGS
The above and other objects, features and advantages of the present invention will become more apparent from the following detailed description taken with the accompanying drawings in which:
FIG. 1
is a view showing a multicolor stencil printer embodying the present invention;
FIG. 2
is an enlarged view showing a, pressing member, holding means and drive means included in the illustrative embodiment;
FIG. 3
is an enlarged view demonstrating the operation of the holding means and that of the pressing member;
FIG. 4
is an enlarged view showing the construction and operation of air sending means and a specific condition wherein a first drum is selected;
FIG. 5
is a block diagram schematically showing control means included in the illustrative embodiment;
FIG. 6
is a flowchart demonstrating a specific control procedure available with the control means;
FIG. 7
is an enlarged view showing another specific condition in which a second ink drum is selected;
FIG. 8
is a flowchart showing another specific control procedure available with the control means;
FIG. 9
is an enlarged view showing how the illustrative embodiment operates when one of the two print drums is absent;
FIG. 10
is a view showing an alternative embodiment of the present invention;
FIG. 11
is an enlarged view showing a pressing member, holding means and drive means assigned to each of a third and a fourth print drum included in the alternative embodiment;
FIG. 12
is an enlarged view showing arrangements around the first and second drums included in the alternative embodiment;
FIG. 13
is an enlarged view showing arrangements around the third and fourth drums included in the alternative embodiment;
FIG. 14
is a block diagram showing control means included in the illustrative embodiment;
FIGS. 15 through 19
are flowcharts demonstrating a specific control procedure available with the control means shown in
FIG. 14
; and
FIGS. 20 through 24
are flowcharts demonstrating another specific control procedure available with the control means shown in FIG.
14
.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring to
FIG. 1
of the drawings, a multicolor stencil printer embodying the present invention is shown. As shown, the printer includes a printer body
100
accommodating first and second print drums
1
A and
1
B arranged in parallel in this order from the upstream side to the downstream side in a direction of paper conveyance X. The print drums
1
A and
1
B each store ink of a particular color thereinside. First and second press rollers
2
A and
2
B are also accommodated in the printer body
100
and movable into and out of contact with the print drums
1
A and
1
B, respectively. The printer is selectively operable in a multicolor mode or a color selective mode, as desired. In the multicolor mode, the print drum
1
A and press roller
2
A and the print drum
1
B and press roller
2
B each cooperate to nip a paper or similar recording medium
22
for printing a multicolor image thereon. In the color selective mode, either the print drum
1
A and press roller
2
A or the print drum
1
B and press roller
2
B nip the paper
22
for printing an image thereon in a desired color or colors. Control means
80
(see
FIG. 5
) sets up either the multicolor mode or color selective mode, as desired.
Conventional master making devices
3
A and
3
B, master discharging devices
4
A and
4
B, holding means
5
A and
5
B and air sending means
6
A,
6
B and
6
C are arranged around the print drums
1
A and
1
B, respectively. The holding means
5
A and
5
B respectively hold the press rollers
2
A and
2
B at positions spaced from the outer circumferences
1
a
and
1
b
of the print drums
1
A and
1
B (spaced positions hereinafter). Ink feeding means
7
A and
78
are arranged within the print drums
1
A and
1
B, respectively. The print drums
1
A and
1
B, press rollers
2
A and
2
B, master making devices
3
A and
3
B, master discharging devices
4
A and
4
B, holding means
5
A and
5
B, air sending means
6
A through
6
C and ink feeding means each are substantially identical in construction and operation and will be simply distinguished by the addition of suffices A, B and C.
The printer includes a scanner, not shown, mounted on the upper portion of the printer body
100
for reading a document. A CCD (Charge Coupled Device) image sensor or similar image sensor, not shown, photoelectrically transforms an imagewise reflection from the document to an electric image signal. An analog-to-digital converter, not shown, digitizes the electric image signal and selectively sends the resulting digital signal to the master making device
3
A or
3
B. The master making device
3
A or
3
B perforates a stencil with a conventional thermal head, not shown, in accordance with the digital image signal, thereby making a master
8
A or
8
B. The master
8
A and
8
B are conveyed toward the outer circumferences
1
a
and
1
b
of the print drums
1
A and
1
B, respectively. Clampers
9
A and
9
B are mounted on the outer circumferences
1
a
and
1
b
of the print drums
1
A and
1
B, respectively. The dampers
9
A and
9
B each clamp the leading edge of the respective master
8
A or
8
B. The print drum
1
A or
1
B is rotated to wrap the master
8
A or
8
B, respectively, around the outer circumference
1
a
or
1
b
. When a new master is to be made after the previous printing operation, the master discharging devices
4
A and
4
B respectively peel off the used masters
8
A and
8
B wrapped around the print drums
1
A and
1
B and collect them in boxes
4
A and
4
B. The control means
80
controls the various devices including the master making devices
3
A and
3
B and master discharging devices
4
A and
4
B via drive sections that will be described specifically later.
The print drums
1
A and
1
B each have a conventional porous, cylindrical configuration. The print drums
1
A and
1
B are rotatably mounted on drum shafts
35
A and
35
B, respectively. Frames
36
A and
36
B are removably mounted on the printer body
100
and support opposite ends of the drum shafts
35
A and
35
B, respectively. The print drums
1
A and
1
B are therefore removable from the printer body
100
. The print drums
1
A and
1
B are interconnected by a gear train, a belt and pulley device or similar conventional power transmission mechanism. A drum motor
68
(see
FIG. 5
) is drivably connected to the power transmission mechanism in order to cause the print drums
1
A and
1
B to rotate in the clockwise direction, as viewed in
FIG. 1
, or printing direction. The control means
80
controls the print drum motor
68
in order to control the speed and direction of rotation of the print drums
1
A and
1
B. Specifically, the print drums
1
A and
1
B each are rotated clockwise at a higher speed during printing than during the interval between a master feeding operation and a master adhering operation.
Papers
22
are stacked on an elevatable tray
10
located at the most upstream side in the direction of paper conveyance X. A pickup roller
11
, a pair of separator rollers
12
and
13
and a separator plate
14
cooperate to pay out the top paper
22
from the tray
10
while separating it from the underlying papers
22
. The paper
22
paid out from the tray
10
is conveyed toward a registration roller pair
17
while being guided by guides
15
and
16
. The registration roller pair
17
conveys the paper
22
at a preselected timing. The press roller
2
A and print drum
1
A define a print position
18
therebetween while the press roller
2
B and print drum
1
B define a print position
19
therebetween. The paper
22
conveyed by the registration roller pair
17
is sequentially routed through the above print positions
18
and
19
to a print tray
20
located at the downstream side in the direction of paper conveyance X. The control means
80
causes the pickup roller
11
, separator rollers
12
and
13
and registration rollers
17
to rotate via drive sections that will be described specifically later. Particularly, after the master
8
A or
8
B has been wrapped around the print drum
1
A or
1
B, the control means
80
causes the above rollers to feed a single paper
22
in order to bring the master
8
A or
8
B into close adhesion to the drum
1
A or
1
B.
A conveyor
21
extends between the two print positions
18
and
19
and forms a paper conveyance path between the print drums
1
A and
1
B. Guides
23
and
24
respectively precede and follow the conveyor
21
. A paper discharging device
25
is positioned between the print position
19
and the tray
20
. The conveyor
21
includes a porous belt
28
passed over a drive roller
26
and a driven roller
27
, and a suction fan
29
positioned below the belt
28
. While the belt
28
is caused to turn counterclockwise, as viewed in
FIG. 1
, the suction fan
29
exerts a sucking force on the upper surface of the belt
28
. The conveyor
21
is so configured as to convey the paper
22
coming out of the print position
18
to the downstream side in the direction X, i.e., the print position
19
while retaining the paper
22
on the belt
28
by suction.
The paper discharging device
25
includes a porous belt
32
passed over a drive roller
30
and a driven roller
31
, and a suction fan
33
positioned below the belt
32
. While the belt
32
is caused to turn counterclockwise, as viewed in
FIG. 1
, the suction fan
33
exerts a sucking force on the upper surface of the belt
32
. The paper discharging device
25
is so configured as to convey the paper
22
coming out of the print position
19
toward the tray
20
while retaining the paper
22
on the belt
32
by suction. The control means
80
controls the operation of the conveyor
21
and paper discharging device
25
via drive sections that will be described specifically later.
Peelers
34
A and
34
B are respectively positioned above the conveyor
21
and paper discharging device
25
in order to remove the paper
22
from the print drums
1
A and
1
B. The peelers
34
A and
34
B each have a comb-like configuration and extend in the widthwise direction of the paper
22
. The air sending means
6
B and
6
C respectively send air toward positions around the print positions
18
and
19
.
The ink feeding means
7
A includes an ink roller
37
A and a doctor roller
38
A arranged within the print drum
1
A and forming an ink well
39
A therebetween. The rollers
37
A and
38
A are rotated to feed ink from the ink well
39
A to the inner periphery of the print drum
1
A while kneading it. Likewise, the ink feeding means
7
B includes an ink roller
37
B and a doctor roller
38
B arranged within the print drum
1
B and forming an ink well
39
B therebetween. The rollers
37
B and
38
B operate in the same manner as the rollers
37
A and
38
A except that they feed ink to the inner periphery of the print drum
1
B. The drum shafts
35
A and
35
B each are formed with a plurality of holes in the axial direction and communicated to a particular ink pack storing ink of a particular color via a respective ink pump. In this sense, the drum shafts
35
A and
35
B play the role of ink feed pipes. Ink of a particular color is fed from each of the drum shafts
35
A and
35
B to the ink well
39
A or
39
B, respectively. In the illustrative embodiment, black ink and red ink are respectively fed to the ink wells
39
A and
39
B when ink in the ink wells
39
A and
39
B is consumed.
The holding means
5
A includes an arm
40
A supporting the press roller
2
A such that the roller
2
A is movable into and out of contact with the print drum
1
A. A stop
41
A is engagable with the arm
40
A. A tension spring or biasing means
42
A constantly biases the stop
41
A in a direction in which the stop
41
A engages with the arm
40
A. A first electromagnetic solenoid or actuator
43
A moves the stop
41
A away from the arm
40
A. Likewise, the holding means
5
B includes an arm
40
B supporting the press roller
2
B such that the roller
2
B is movable into and out of contact with the print drum
1
B. A stop
41
B is engageable with the arm
40
B. A tension spring or biasing means
42
B constantly biases the stop
41
B in a direction in which the stop
41
B engages with the arm
40
B. A second electromagnetic solenoid or actuator
43
B moves the stop
41
B away from the arm
40
B.
As shown in
FIG. 2
, the arms
40
A and
40
B each are generally L-shaped and pivotally supported by a shaft
44
A or
44
B at its bend portion. The shafts
44
A and
44
B are affixed to the printer body
100
. The press rollers
2
A and
2
B are respectively rotatably supported by one end
401
A and
401
B of the arms
40
A and
40
B via shafts
45
A and
45
B. Rollers
46
A and
46
B are respectively rotatably mounted on the other ends
402
A and
402
B of the arms
40
A and
40
B. Tension springs
47
A and
47
B are respectively anchored to the above ends
402
A and
402
B at one end thereof, constantly biasing the arms
40
A and
40
B clockwise and exerting pressures on the print drums
1
A and
1
B, respectively. The other ends of the tension springs
47
A and
47
B are anchored to the printer body
100
.
The rollers
46
A and
46
B are respectively pressed against the contours of cams
48
A and
48
B. The cams
48
A and
48
B respectively move the outer circumferences
2
a
and
2
b
of the press rollers
2
A and
2
B into and out of contact with the outer circumferences
1
a
and
1
b
of the print drums
1
A and
1
B. The cams
48
A and
48
B are respectively rotated in synchronism with the print drums
1
A and
1
B via link mechanisms not shown. The cam
48
A has a profile configured such that when the damper
9
A passes the print position
18
, the circumference
2
a
of the press roller
2
A is spaced from the circumference
1
a
of the print drum
1
A. The cam
48
B has the same profile as the cam
48
A except that it releases the circumference
2
b
of the press roller
2
B from the circumference
1
b
of the print drum
1
B when the damper
9
B passes the print position
19
. More specifically, the arm
40
A is mounted on the shaft
44
A in such a manner as to move the press roller
2
A between a position where the roller
2
A is spaced from the print drum
1
A (
FIG. 2
; spaced position hereinafter) and a position where the former is pressed against the latter (solid line in FIG.
3
). Likewise, the arm
40
B is mounted on the shaft
44
B in such a manner as to move the press roller
2
B between a position where the roller
2
B is spaced from the print drum
1
B (
FIG. 2
) and a position where the former is pressed against the latter (solid line in FIG.
3
). The press rollers
2
A and
2
B each press the paper
22
against the associated print drum
1
A or
1
B in order to transfer an image to the paper
22
.
Pins
49
A and
49
B are studded on the arms
40
A and
40
B, respectively. As shown in
FIG. 2
, the stops
41
A and
41
B are located in the vicinity of the arms
40
A and
40
B, respectively, with their base ends
41
a
and
41
b
respectively angularly movably supported by the printer body
100
. The stops
41
A and
41
B have free ends
41
c
and
41
d
thereof bent at substantially right angle. When the arms
40
A and
40
B move to release the press rollers
2
A and
2
B from the print drums
1
A and
1
B, respectively, the stops
41
A and
41
B abut against the pins
49
A and
49
B, respectively. A tension spring
42
A is anchored at one end to the printer body
100
and at the other end to the stop
41
A, constantly biasing the stop
41
A toward the pin
49
A. Likewise, a tension spring
42
B is anchored at one end to the printer body
100
and at the other end to the stop
41
B, constantly biasing the stop
41
B toward the pin
49
B.
The first and second solenoids
43
A and
43
B have plungers
50
A and
50
B, respectively, pinned to the stops
41
A and
41
B, respectively. The solenoids
43
A and
43
B are of the type pulling the plungers
50
A and
50
B, respectively, when energized. Specifically, when the solenoids
43
A and
43
B each are energized, it pulls the stop
41
A or
41
B against the action of the associated tension spring
42
A or
42
B from a catch position indicated by a dash-and-dots line in
FIG. 3
to a release position indicated by a solid line in FIG.
3
.
As shown in
FIG. 2
, pulleys
51
A and
51
B are respectively mounted on one side of the press rollers
2
A and
2
B via one-way clutches
69
A and
69
B. The one-way clutches
69
A and
69
B transfer rotation only from the pulleys
51
A and
51
B to the press rollers
2
A and
2
B, respectively. Double pulleys
52
A and
52
B are rotatably mounted on the shafts
44
A and
44
B, respectively. Belts
53
A and
53
B are respectively passed over the pulleys
51
A and
51
B and double pulleys
52
A and
52
B. A first and a second drive motor or drive means
54
A and
54
B have output shafts
55
A and
55
B, respectively, on which drive pulleys
56
A and
56
B are mounted. Drive belts
57
A and
57
B are respectively passed over the double pulleys
52
A and
52
B and drive pulleys
56
A and
56
B. The output shafts
55
A and
55
B of the drive motors
54
A and
54
B each are rotatable counterclockwise, as viewed in
FIG. 2
, under the control of the control means
80
.
In the above construction, when the drive motor
54
A or
54
B is driven, it causes the associated press roller
2
A or
2
B to rotate counterclockwise, i.e., in a direction opposite from the direction in which the print drum
1
A or
1
B rotates during printing. When the press roller
2
A or
2
B is brought into contact with the associated print drum
1
A or
1
B while the drive motor
54
A or
54
B is deenergized, the press roller
2
A or
2
B is caused to rotate by the print drum
1
A or
1
B via the associated one-way clutch
69
A or
69
B.
Referring again to
FIG. 1
, the air sending means
6
A is positioned at the right-hand side of the first print drum
1
A. The air sensing means
6
B is positioned between the first print drum
1
A and the second print drum
1
B. Further, the air sending means
6
C is positioned at the left-hand side of the second print drum
1
B. The air sending means
6
A,
6
B and
6
C respectively have fans
58
A,
58
B and
58
C for generating air streams, fan motors
59
A,
59
B and
59
C, and paths
60
A,
60
B and
60
C for respectively guiding air streams generated by the fans
58
A,
58
B and
58
C to the vicinity of the print positions
18
and
19
.
As best shown in
FIG. 4
, the path
60
A is formed by a duct
62
A extending from a case
61
A accommodating the fan
58
A toward the print position
18
. The duct
62
A has an air outlet
63
A at its lower end. This air outlet
63
A faces a paper conveyance path
64
intervening between the registration roller pair
17
and the print position
18
. Therefore, the air stream generated by the fan
58
A is sent to the range between the above path
64
and the print position
18
from the upstream side in the direction of paper conveyance X. The path
60
A has a sectional area sequentially decreasing toward the air outlet
63
A in order to increase the flow rate of air around the air outlet
63
A.
The path
60
C is formed by a duct
62
C extending from a case
61
C accommodating the fan
58
C toward the print position
19
. The duct
62
C has an air outlet
63
C at its lower end. The air outlet
63
C faces the upper surface of the peeler
34
B and sends the air stream generated by the fan
58
C to the range between a paper conveyance path
65
underlying the peeler
34
B and the print position
19
from the downstream side. The path
60
C also has a sectional area sequentially decreasing toward the air outlet
63
C in order to increase the flow rate of the air stream around the air outlet
63
C.
The path
60
B is formed by a duct
62
B extending from a case
61
B accommodating the fan
58
B toward the belt
28
of the conveyor
21
. The duct
62
B is bifurcated and has two air outlets
63
B
a
and
63
B
b
at its lower end. The air outlet
63
B
a
faces the upper surface of the peeler
34
A and sends the air stream generated by the fan
58
B to the range between a paper conveyance path
66
extending between the peeler
34
A and the belt
28
and the print position
18
from the downstream side. The other air outlet
63
B
b
faces a paper conveyance path
67
formed by the belt
28
and guide
24
and sends the air stream generated by the fan
58
B to the range between the above path
67
and the print position
19
from the upstream side in the direction X.
The ducts
62
A through
62
C are affixed to the printer body
100
, and each has a width slightly greater than the axial length of associated one of the print drums
1
A and
1
B. The ducts
62
A through
62
C each are curved along the contours
1
a
or
1
b
of the adjoining print drum
1
A or
1
B and so positioned as not to contact the damper
9
A or
9
B when the print drum
1
A or
1
B rotates.
As shown in
FIG. 5
, the illustrative embodiment includes a control panel
70
on which the following keys and display are arranged. Numeral keys
71
are used to input a desired number of prints. A print start key
72
is pressed to start producing a desired number of prints. A perforation start key
73
is pressed to start a sequence of steps of document reading, master making, master feeding, and master adhering. A color selective mode key
74
and a multicolor mode key
75
, constituting print mode selecting means in combination, are pressed to select the color selective mode and multicolor mode, respectively. A first drum key
76
and a second drum key
77
, constituting drum selecting means in combination, are pressed to select the first print drum
1
A and second print drum
1
B, respectively. A display
78
, which is implemented by an LCD (Liquid Crystal Display), displays the number of prints input on the numeral keys
71
, the number of remaining prints, drum selection information, print mode, and so forth.
The control means
80
is implemented by a conventional microcomputer including a CPU (Central Processing Unit)
81
, a ROM (Read Only Memory)
82
and a RAM (Random Access Memory)
83
connected by a signal bus not shown. The various keys and display of the control panel
70
are connected to the CPU
81
. Also connected to the CPU
81
are power supply
79
, a perforation driver
84
for driving the master making devices
3
A and
3
B, a master discharge driver
85
for driving the master discharging devices
4
A and
4
B, a paper feed driver
86
for driving the pickup roller
11
and separator rollers
12
and
13
, a conveyor driver
87
for driving the conveyor
21
, and a paper discharge driver
88
for driving the paper discharging device
25
. Further connected to the CPU
81
are the drum motor
68
, first and second solenoids
43
A and
43
B, first and second drive motors
54
A and
54
B and fan motors
59
A through
59
C as well as a first and a second drum sensor or drum sensing means
89
and
90
.
As shown in
FIG. 1
, the first and second drum sensors
89
and
90
are implemented by switches mounted on the print body
100
and facing the first and second print drums
1
A and
1
B, respectively. When the print drums
1
A and
1
B are mounted to the printer body
100
, the sensors
89
and
90
, respectively, turn on.
The ROM
82
stores the color selective mode, the multicolor mode, a first color mode and a second color mode belonging to the color selective mode, and a master making program beginning with the perforation of the stencil and ending with the adhesion of the master and triggered by the perforation start key
73
. In addition, the ROM
82
stores a printing program triggered by the print start key
72
for repeating a printing cycle a number of times corresponding to the desired number of prints, a control program for controlling, based on the print modes, the positions and drive of the press roller
2
A and
2
B, the positions of the print drums
1
A and
1
B, and the air sending means
6
A through
6
C.
In the color selective mode, the printer executes the discharge of a used master and the feed of a new master with only one of the print drums
1
A and
1
B selected and executes printing with the drum
1
A or
1
B selected. Specifically, in the illustrative embodiment, when the color selective mode is selected, monocolor printing is effected by using either the print drum
1
A or the print drum
1
B. In the multicolor mode, the discharge of a used master and the feed of a new master are effected with both of the two print drums
1
A and
1
B, and multicolor printing is executed by using the two print drums
1
A and
1
B. Further, in the first color mode, the discharge of a used master and the feed of a new master are effected with the print drum
1
A only, so that monocolor printing is performed with the print drum
1
A. This is also true with the second color mode except that only the print drum
1
B is used.
Reference will be made to
FIGS. 6 and 8
for describing a specific operation of the above printer, particularly control over the press rollers
2
A and
2
B and air sending means
6
A through
6
B executed by the controller
80
in each of the print modes.
First, the operator of the printer presses the color selective mode key
74
or the multicolor mode key
75
to select desired one of the color selective mode and multicolor mode. The operator then presses the first drum-key
76
or the second drum key
77
to designate the print drum
1
A or
1
B to use, and then presses the perforation start key
73
. In response, the master making program starts to execute the master discharging, master making and master adhering steps. After the master adhering step, the operator presses the print start key
72
, so that the printing program starts.
A procedure shown in
FIG. 6
starts in parallel with the master making program or the printing program when the key
73
or
72
, respectively, is pressed. As shown, the controller
80
reads print mode information input by the operator (step A
1
) and then determines a print mode (step A
2
). If the color selective mode is selected on the key
74
(Yes, step A
2
), the controller
80
advances to a step A
3
the answer of the step A
2
is No, the controller
80
ends the procedure, determining that the multicolor mode is selected.
The controller
80
determines the statuses of the first drum key
76
and second drum key
77
(steps A
3
and A
4
). If the first drum key
76
is in an ON state (Yes, step A
3
), the controller
80
determines that the first print drum
1
A is selected, turns on the first solenoid
43
A (step A
5
), turns on the second drive motor
54
B (step A
6
), turns on the fan motors
59
A through
59
C (step A
7
), and ends the procedure.
When the solenoid
43
A is energized, the stop
41
A is brought to the release position shown in FIG.
4
and allows the arm
40
A to rotate clockwise due to the action of the tension spring
47
A. As a result, the press roller
2
A is brought to the contact position where it is pressed against the print drum
1
A. When the second drive motor
54
B is turned on, the press roller
2
B rotated counterclockwise, as viewed in FIG.
4
. The fan motors
59
A through
59
C respectively cause the fans
58
A through
58
C to rotate when turned on, thereby generating air streams. The air streams from the fans
58
A through
58
C are respectively sent to the vicinity of the print positions
18
and
19
via the paths
60
A through
60
C and air outlets
63
A,
63
B
a
,
63
B
b
and
63
C.
On the other hand, when the second drum key
77
is pressed (Yes, step A
4
), the controller
80
advances to step A
8
, determining that the second print drum
1
B is selected. The controller
80
turns on the second solenoid
43
B (step A
8
), turns on the first drive motor
54
A (step A
9
), and turns on the fan motors
59
A through
59
C (step A
7
).
When the solenoid
43
B is energized, the stop
41
B is brought to the release position shown in FIG.
7
and allows the arm
40
B to rotate clockwise due to the action of the tension spring
47
B. As a result, the press roller
2
B is pressed against the print drum
1
B. When the first drive motor
54
A is turned on, the press roller
2
A rotated counterclockwise, as viewed in FIG.
7
. The fan motors
59
A through
59
C respectively cause the fans
58
A through
58
C to rotate when turned on, thereby generating air streams. The air streams from the fans
58
A through
58
C are respectively sent to the vicinity of the print positions
18
and
19
via the paths
60
A through
60
C and air outlets
63
A,
63
B
a
,
63
B
b
and
63
C.
More specifically, when the print drum
1
A is selected, the holding means
5
B holds the press roller
2
B associated with the other print drum
1
B in the spaced position spaced from the drum
1
B. When the print drum
1
B is selected, the holding means
5
A holds the press roller
2
A associated with the other print drum
1
A in the spaced position spaced from the drum
1
A. It is therefore not necessary to wrap a non-perforated stencil around the print drum
1
A or
1
B not selected, so that the print cost is reduced. In addition, the printer allowing the operator to select desired one of the print drums
1
A and
1
B is convenient to use.
Assume that the print drum
1
A is selected. Then, when the printing program starts and causes the paper
22
to be fed in
FIG. 4
, the press roller
2
A presses the paper
22
being conveyed via the print position
18
. As a result, an image is transferred from the master
8
A wrapped around the print drum
1
A to the paper
22
. When the leading edge of the paper
22
arrives at the paper conveyance path
66
, the fan
58
B sends an air stream toward the leading edge of the paper
22
from above via the air outlet
63
B
a
. The air stream, coupled with the stiffness of the paper
22
, causes the paper
22
to separate from the circumference
1
a
of the print drum
1
A before reaching the peeler
34
A. This successfully prevents the paper
22
from noticeably rolling up. The air stream being sent via the air outlet
63
B
a
guides the leading edge of the paper
22
separated from the print drum
1
A toward the belt
28
. The belt
28
conveys the paper
22
toward the print position
19
while retaining it thereon by suction. Even when the paper
22
is not stiff or when ink is deposited on the paper
22
in an excessive amount and causes the paper
22
to closely adhere to the print drum
1
A, the peeler
34
A and air stream being sent via the air outlet
63
B
a
cooperate to separate the leading edge of the paper
22
from the drum
1
A.
When the paper
22
being conveyed by the belt
28
in the direction X approaches the print position
19
, an air stream being sent from the air outlet
63
B
b
forces the paper
22
against the press roller
2
B that is rotating at the spaced position. Further, an air stream is sent via the air outlet
63
C in the vicinity and downstream of the print position
19
, forcing the paper
22
against the press roller
22
even after the paper
22
has moved away from the print position
19
.
In the above condition, the rotation of the press roller
2
B is successfully transferred to the paper
22
despite that the paper
122
is not nipped between the press roller
2
B and the print drum
1
B. The paper
22
can therefore be conveyed by a sufficient force without defective conveyance or a jam. The paper
22
moved away from the print position
19
is conveyed by the belt
32
to the tray
20
,
FIG. 1
, while being subjected to the air stream being sent via the air outlet
63
C.
Assume that the second print drum
1
B is selected. Then, at positions upstream and downstream of the print position
18
, the air streams being sent via the air outlets
63
A and
63
B
a
, respectively, act on the paper
22
being conveyed via the print position
18
. As a result, the paper
22
is forced against the press roller
2
A rotating at the spaced position. It follows that the rotation of the press roller
2
A is transferred to the paper
22
despite that the press roller
2
A and print drum
1
A do not nip the paper
22
. This is successful to obviate defective conveyance and jam ascribable to a short conveying force.
The belt
28
conveys the paper
22
moved away from the print position
18
to the print position
19
. At the print position
19
, the press roller
2
B presses the paper
22
with the result that an image is transferred from the master
8
B wrapped around the print drum
18
to the paper. The paper
22
moved away from the print position
19
is sucked onto the belt
32
while being subjected to the air stream being sent from the air outlet
63
C and driven out to the tray
20
, FIG.
1
.
On the other hand, in the multicolor mode, the press rollers
2
A and
2
B press the paper
22
at the print positions
18
and
19
, respectively. Consequently, images are transferred from the masters
8
A and
8
B wrapped around the print drums
1
A and
1
B, respectively, to the paper
22
one above the other. The paper
22
with the resulting multicolor image is driven out to the tray
20
.
In the illustrative embodiment, automatic print mode switching is also available on the basis of the presence/absence of the print drums
1
A and
1
B, as will be described with reference to
FIGS. 8 and 9
hereinafter. As shown in
FIG. 8
, the controller
80
reads information output from the first and second drum sensors
89
and
90
(step B
1
). If the drum sensor
89
is in an ON state (Yes, step B
2
), the controller
80
determines that the print drum
1
A is present on the printer body
100
, and then determines the status of the drum sensor
90
(step B
3
). If the answer of the step B
2
is No, the controller
80
determines that the print drum
1
A is not mounted to the printer body
100
, and then determines the status of the drum sensor
90
(step B
4
).
If the answer of the step B
4
is Yes, the controller
80
determines that only the print drum
1
B is present on the printer body
100
, and advances to step B
5
. In the step B
5
, the controller
80
automatically selects the second color mode for printing an image with the print drum
1
B and then executes the master making program and printing program in response to the operation of the perforation start key
73
and print start key
72
. Subsequently, the controller
80
energizes the second solenoid
43
B (step B
6
), energizes the first drive motor
54
A (step B
7
), energizes the fan motors
59
A through
59
C (step B
12
), and ends the control.
If the drum sensor
90
is in an OFF state (No, step B
4
), the controller
80
determines that neither the print drum
1
A nor the print drum
1
B is present on the printer body
100
. The controller
80
then informs the operator of the absence of the print drums
1
A and
1
B via the display
78
(step B
8
). In this case, the controller
80
does not execute the master making program or the printing program, i.e., stops the entire operation even when the operator presses the perforation start key
73
or the print start key
72
.
If the drum sensor
90
is in an ON state (Yes, step B
3
), the controller
80
determines that both the print drum
1
A and print drum
1
B are present on the printer body
100
, and then automatically selects the multicolor mode (step B
13
). The controller
80
then turns on the first and second solenoids
43
A and
43
B (step B
14
) while executing the master making program and printing, program. In the multicolor mode, the press rollers
2
A and
2
B are brought into contact with the print drums
1
A and
1
B, respectively. In this condition, images are transferred from the masters
8
A and
8
B wrapped around the print drums
1
A and
1
B, respectively, to the paper
22
fed from the tray
10
at the print positions
18
and
19
. As a result, a multicolor image is printed on the paper
22
.
If the drum sensor
90
is in an OFF state (No, step B
3
), the controller
80
determines that only the print drum
1
A is present on the printer body
100
. The controller
80
then selects the first color mode (step B
9
) and executes the master making program and printing program in response to the operation of the perforation start key
73
and print start key
72
. Further, the controller
80
turns on the solenoid
43
A (step B
10
), turns on the drive motor
54
B (step B
11
), and turns on the fan motors
59
A through
59
C (step B
12
).
In the first color mode, the press roller
2
B cooperative with the unused print drum, i.e., the print drum
1
B absent on the printer body
100
is held at the spaced position by the holding means
5
B while being rotated. The air streams being generated by the fans
58
A through
58
C are sent to the vicinity of the print positions
18
and
19
via the paths
60
A through
60
C and air outlets
63
A through
63
C.
In the second color mode, the press roller
2
A cooperative with the unused print drum, i.e., the print drum
1
A absent on the printer body
100
is held at the spaced position by the holding means
5
A while being rotated. The air streams being generated by the fans
58
A through
58
C are sent in the same manner as in the first color mode.
FIG. 9
shows a specific condition wherein the second print drum
1
B is absent on the printer body
100
. In this condition, the first color mode is automatically selected. If the first print drum
1
A is absent, the second color mode is automatically selected. The operator therefore does not have to care whether or not the print drums
1
A and
1
B are present on the printer body
100
. This successfully obviates the operator's erroneous operation.
In the first color mode, the paper
22
with an image printed thereon at the print position
18
is conveyed to the downstream side. In the vicinity of the print position
19
, the air streams being sent via the air outlets
63
B
b
and
63
C force the paper
22
against the press roller
2
B being rotated. This insures a sufficient conveying force despite the absence of the print drum
1
B and thereby surely obviates defective conveyance and jam ascribable to a short conveying force.
In the second color mode, in the vicinity of the print position
18
, the air streams being sent via the air outlets
63
A and
63
B
a
force the paper
22
against the press roller
2
A being rotated. This also insures a sufficient conveying force despite the absence of the print drum
1
A and thereby surely obviates defective conveyance and jam ascribable to a short conveying force.
Referring to
FIG. 10
, an alternative embodiment of the multicolor stencil printer in accordance with the present invention will be described. As shown, the printer includes four parallel print drums, i.e., first to fourth print drums
1
A,
1
B,
1
C and
1
D arranged in parallel in this order from the upstream side to the downstream side in the direction of paper conveyance X within a printer body
1000
. The print drums
1
A through
1
D each store ink of a particular color thereinside. Four press rollers
2
A,
2
B,
2
C and
2
D are also accommodated in the printer body
1000
and movable into and out of contact with the print drums
1
A through
1
D, respectively. The printer is selectively operable in a multicolor mode or a color selective mode, as desired. In the multicolor mode, the print drums
1
A through
1
D and press drums
2
A through
2
D respectively cooperate to nip the paper
22
for printing a multicolor image thereon. In the color selective mode, the print drum
1
A and press roller
2
A, the print drum
1
B and press roller
2
B, the print drum
1
C and press roller
2
C or the print drum
1
D and press roller
2
D nip the paper
22
for printing an image thereon in a desired color. Control means
80
(see
FIG. 14
) sets up either the multicolor mode or the color selective mode, as desired.
In the illustrative embodiment, holding means
5
A,
5
B,
5
C and
5
D and air sending means
6
A,
6
B,
6
C,
6
D and
6
E are arranged around the first to fourth print drums
1
A through
1
D, respectively. The holding means
5
A through
5
D respectively hold the press rollers
2
A through
2
D at spaced positions spaced from the outer circumferences
1
a
through
1
d
of the print drums
1
A through
1
D. Ink feeding means
7
A,
7
B,
7
C and
7
D are arranged within the print drums
1
A through
1
D, respectively. The illustrative embodiment, like the previous embodiment, additionally includes conventional master making devices and master discharging devices although not shown specifically.
The print drums, press rollers, holding means, air sending means and ink feeding means of the illustrative embodiment are substantially identical in construction and operation with those of the previous embodiment and simply distinguished by suffixes A, B, C, D and E. The following description will concentrate mainly on arrangements relating to the third and fourth print drums
1
C and
1
D and configurations unique to this embodiment in order to avoid redundancy.
Yellow ink and magenta ink are respectively fed to the drums
1
A and
1
B from respective ink packs, not shown, via the drum shafts
35
A and
35
B. Likewise, cyan ink and black ink are respectively fed to the drums
1
C and
1
D from respective ink packs, not shown, via drum shafts
35
C and
35
D.
The third and fourth print drums
1
C and
1
D are rotatably mounted on the drum shafts
35
C and
35
D, respectively. Frames
36
C and
36
D are removably mounted on the printer body
100
and support opposite ends of the drum shafts
35
C and
35
D, respectively. The print drums
1
C and
1
D are interconnected by a gear train, a belt and pulley device or similar conventional power transmission mechanism. A drum motor
68
(see
FIG. 14
) is drivably connected to the power transmission mechanism in order to cause the print drums
1
C and
1
D to rotate in the clockwise direction, as viewed in
FIG. 10
, or printing direction in synchronism with the print drums
1
A and
1
B. The control means
280
controls the drum motor
68
in order to control the speed and direction of rotation of the print drums
1
A through
1
D. Specifically, the print drums
1
C and
1
D each are rotated clockwise at a higher speed during printing than during the interval between the master feeding operation and the master adhering operation. Masters
8
C and
8
D are wrapped around the print drums
1
C and
1
D, respectively.
The press roller
2
C and print drum
1
C define a print position
180
therebetween while the press roller
2
D and print drum
1
D define a print position
190
therebetween. A conveyor
21
B identical with the conveyor
21
extends between the two print positions
19
and
180
and forms a paper conveyance path between the print drums
1
B and
1
C. Guides
23
B and
24
B respectively precede and follow the conveyor
21
B. Also, a conveyor
21
C identical with the conveyor
21
extends between the two print positions
180
and
190
and forms a paper conveyance path between the print drums
1
C and
1
D. Guides
23
C and
24
C respectively precede and follow the conveyor
21
C. In the illustrative embodiment, the paper discharging device
25
is interposed between the print position
190
and the print tray
20
.
The conveyors
21
B and
21
C respectively include belts
28
B and
28
C and suction fans
29
B and
29
C positioned below the belts
28
B and
28
C, respectively. The conveyors
21
B and
21
C are respectively configured to convey the paper
22
coming out of the print position
19
and
180
to the downstream side in the direction X, i.e., the print positions
180
and
190
while retaining the paper
22
on the belts
28
B and
280
by suction.
Peelers
34
C and
34
D are respectively positioned above the conveyor
21
C and paper discharging device
25
in order to remove the paper
22
from the circumferences
1
c
and
1
d
of the print drums
1
C and
1
D. The peelers
34
C and
34
D each have a comb-like configuration and extend in the widthwise direction of the paper
22
. The air sending means
6
E and
6
C respectively send air toward positions around the print positions
180
and
190
.
The holding means
5
C includes an arm
40
C supporting the press roller
2
C such that the roller
2
C is movable into and out of contact with the print drum
1
C. A stop
41
C is engageable with the arm
40
C. A tension spring or biasing means
42
C constantly biases the stop
41
C in a direction in which the stop
41
C engages with the arm
40
C. A third electromagnetic solenoid or actuator
43
C moves the stop
41
C away from the arm
40
C. Likewise, the holding means
5
D includes an arm
40
D supporting the press roller
2
D such that the roller
2
D is movable into and out of contact with the print drum
1
D. A stop
41
D is engageable with the arm
40
D. A tension spring or biasing means
42
D constantly biases the stop
41
D in a direction in which the stop
41
D engages with the arm
40
D. A fourth electromagnetic solenoid or actuator
43
D moves the stop
41
D away from the arm
40
D.
As shown in
FIG. 11
, the arms
40
C and
40
D each are generally L-shaped and pivotally supported by a shaft
44
C or
44
D at its bend portion. The shafts
44
C and
44
D are affixed to the printer body
1000
. The press rollers
2
C and
2
D are respectively rotatably supported by one end
401
C and
401
D of the arms
40
C and
40
D via shafts
45
C and
45
D. Rollers
46
C and
46
D are respectively rotatably mounted on the other ends
402
C and
402
D of the arms
40
C and
40
D. Tension springs
47
C and
47
D are respectively anchored to the above ends
402
C and
402
D at one end thereof, constantly biasing the arms
40
C and
40
D clockwise and exerting pressures on the print drums
1
C and
1
D, respectively. The other ends of the tension springs
47
C and
47
D are anchored to the printer body
1000
.
The rollers
46
C and
46
D are respectively pressed against the contours of cams
48
C and
48
D. The cams
48
C and
48
D respectively move the outer circumferences
2
c
and
2
d
of the press rollers
2
C and
2
D into and out of contact with the outer circumferences
1
c
and
1
d
of the print drums
1
C and
1
D. The cams
48
C and
48
D are respectively rotated in synchronism with the print drums
1
C and
1
D via link mechanisms not shown. The cam
48
C has a profile configured such that when a damper
9
C passes the print position
180
, the circumference
2
c
of the press roller
2
C is spaced from the circumference
1
c
of the print drum
1
C. The cam
48
D has the same profile as the cam
48
C except that it releases the circumference
2
d
of the press roller
2
D from the circumference
1
d
of the print drum
1
D when a clamper
9
D passes the print position
190
. More specifically, the arm
40
C is mounted on the shaft
44
C in such a manner as to move the press roller
2
C between the spaced position spaced from the print drum
1
C and the contact position contacting the print drum
1
C. Likewise, the arm
40
D is mounted on the shaft
44
D in such a manner as to move the press roller
2
D between the spaced position spaced from the print drum
1
D and the contact position contacting the drum
1
D. The press rollers
2
C and
2
D each press the paper
22
against the associated print drum
1
C or
1
D in order to transfer an image to the paper
22
.
Pins
49
C and
49
D are studded on the arms
40
C and
40
D, respectively. As shown in
FIG. 11
, the stops
41
C and
41
D are located in the vicinity of the arms
40
C and
40
D, respectively, with their base ends
41
e
and
41
f
respectively angularly movably supported by the printer body
1000
. The stops
41
C and
41
D have free ends
41
g
and
41
h
thereof bent at substantially right angle. When the arms
40
C and
40
D move to release the press rollers
2
C and
2
D from the print drums
1
C and
1
D, respectively, the stops
41
C and
41
D abut against the pins
49
C and
49
D, respectively. A tension spring
42
C is anchored at one end to the printer body
1000
and at the other end to the stop
41
C, constantly biasing the stop
41
C toward the pin
49
C. Likewise, a tension spring
42
D is anchored at one end to the printer body
1000
and at the other end to the stop
41
D, constantly biasing the stop
41
D toward the pin
49
D.
The third and fourth solenoids
43
C and
43
D have plungers
50
C and
50
D, respectively, pinned to the stops
41
C and
41
D, respectively. The solenoids
43
C and
43
D are of the type pulling the plungers
50
C and
50
D, respectively, when energized. Specifically, when the solenoids
43
C and
43
D each are energized, it pulls the stop
41
C or
41
D against the action of the associated tension spring
42
C or
42
D from the catch position to the release position.
As shown in
FIG. 11
, pulleys
51
C and
51
D are respectively mounted on one side of the press rollers
20
and
2
D via one-way clutches
69
C and
69
D. The one-way clutches
690
and
69
D transfer rotation only from the pulleys
51
C and
51
D to the press rollers
2
C and
2
D, respectively. Double pulleys
52
C and
52
D are rotatably mounted on the shafts
44
C and
44
D, respectively. Belts
53
C and
53
D are respectively passed over the pulleys
51
C and
51
D and double pulleys
52
C and
52
D. A third and a fourth drive motor or drive means
54
C and
54
D have output shafts
55
C and
55
D, respectively, on which drive pulleys
56
C and
56
D are mounted. Drive belts
57
C and
57
D are respectively passed over the double pulleys
52
C and
52
D and drive pulleys
56
C and
56
D. The output shafts
55
C and
55
D of the drive motors
54
C and
54
D each are rotatable counterclockwise, as viewed in
FIG. 11
, under the control of the control means
280
.
In the above construction, when the drive motor
54
C or
54
D is driven, it causes the associated press roller
2
C or
2
D to rotate counterclockwise, i.e., in a direction opposite to the direction in which the print drum
1
C or
1
D rotates during printing. When the press roller
2
C or
2
D is brought into contact with the associated print drum
1
C or
1
D while the drive motor
54
C or
54
D is deenergized, the press roller
2
C or
2
D is caused to rotate by the print drum
1
C or
1
D via the associated one-way clutch
69
C or
69
D.
Referring again to
FIG. 10
, the air sending means
6
D is positioned between the second and third print drums
1
B and
1
C while the air sending means
6
E is positioned between the third and fourth drums
1
C and
1
D. The air sending means
6
C is positioned at the left-hand side of the print drum
1
D. The air sending means
6
D,
6
E and
6
C respectively have fans
58
D,
58
E and
58
C for generating air streams, fan motors
59
D,
59
E and
59
C, and paths
60
D,
60
E and
60
C for respectively guiding air streams generated by the fans
58
D,
58
E and
58
C to the vicinity of the print positions
19
,
180
and
190
.
As shown in
FIGS. 12 and 13
, the path
60
D is formed by a duct
62
D extending from a case
61
D accommodating the fan
58
D toward the belt
28
B of the conveyor
21
B. The conveyor
21
B includes a drive roller
26
B and a driven roller
27
B. The duct
62
D is bifurcated and has two air outlets
63
D
a
and
63
D
b
at its lower end. The air outlet
63
D
a
faces the upper surface of the peeler
34
B and sends the air stream generated by the fan
58
D to the range between a paper conveyance path
65
extending between the peeler
34
B and the belt
28
B and the print position
19
from the downstream side. The other air outlet
63
D
b
faces a paper conveyance path
164
formed by the belt
28
B and guide
24
B and sends the air stream generated by the fan
58
D to the range between the above path
164
and the print position
180
from the upstream side in the direction X.
The path
60
E is formed by a duct
62
E extending from a case
61
E accommodating the fan
58
E toward the belt
28
C of the conveyor
21
C. The conveyor
21
C includes a drive roller
26
C and a driven roller
27
C. The duct
62
E is bifurcated and has two air outlets
63
E
a
and
63
E
b
at its lower end. The air outlet
63
E
a
faces the upper surface of the peeler
340
and sends the air stream generated by the fan
58
E to the range between a paper conveyance path
166
extending between the peeler
34
C and the belt
28
C and the print position
180
from the downstream side. The other air outlet
63
E
b
faces a paper conveyance path
167
formed by the belt
28
C and guide
24
C and sends the air stream generated by the fan
58
E to the range between the above path
167
and the print position
190
from the upstream side in the direction X.
The path
60
C is formed by a duct
62
C extending from a case
61
C accommodating the fan
58
C toward the print position
190
. The duct
62
C has an air outlet
63
C at its lower end. The air outlet
63
C faces the upper surface of the peeler
34
D and sends the air stream generated by the fan
58
C to the range between a paper conveyance path
165
below the peeler
34
D and the print position
190
from the downstream side. The duct
60
C has a cross-sectional area sequentially decreasing toward the air outlet
63
in order to increase the flow rate of air around the air outlet
63
.
The ducts
62
D,
62
E and
62
C are affixed to the printer body
1000
, and each have a width slightly greater than the axial length of associated one of the print drums
1
B,
1
C and
1
D. The ducts
62
D,
62
E and
62
C each are curved along the contours
1
b
,
1
c
or
1
d
of the adjoining print drum
1
B,
1
C or
1
D and so positioned as not to contact the clamper
9
B,
9
C or
9
D when the print drum rotates.
As shown in
FIG. 14
, the illustrative embodiment also includes the control panel
70
on which a third drum key
176
and a fourth drum key
177
are additionally arranged.
The control means
280
is implemented by a conventional microcomputer including the CPU
81
, ROM
182
and RAM
83
. The various keys and display of the control panel
70
described in relation to the previous embodiment are connected to the CPU
81
. In the illustrative embodiment, additionally connected to the CPU
81
are third and fourth solenoids
43
C and
43
D, third and fourth drive motors
54
C and
54
D, and fan motors
59
D through
59
E as well as third and fourth drum sensors or drum sensing means
189
and
290
. In the illustrative embodiment, the drivers
84
and
85
assigned to the master making devices and master discharging devices, respectively, function to drive master making devices and master discharging devices associated with the third and fourth print drums
1
C and
1
D at the same time. The driver
87
for paper conveyance functions to drive the conveyors
21
B and
21
C also.
As shown in
FIG. 10
, the third and fourth drum sensors
189
and
290
are implemented by switches mounted on the print body
1000
and facing the third and fourth print drums
1
C and
1
D, respectively. When the print drums
1
C and
1
D are mounted to the printer body
1000
, the sensors
189
and
290
, respectively, turn on.
The ROM
182
stores the color selective mode, multicolor mode, a first color mode to a third color mode belonging to the color selective mode, the master making program, and printing program. Further, the ROM
182
stores a control program for controlling the positions and drive of the press rollers
2
A through
2
D and the drive of the air sending means
6
A through
6
E.
In the color selective mode, the printer executes the discharge of a used master and the feed of a new master with only one of the print drums
1
A through
1
D selected and executes printing with the drum selected. Specifically, in the illustrative embodiment, when the color selective mode is selected, monocolor printing is effected by using one of the print drums
1
A through
1
D. In the multicolor mode, the discharge of a used master and the feed of a new master are effected with all of the print drums
1
A through
1
D, and multicolor printing is executed by using the print drums
1
A through
1
B.
Reference will be made to
FIGS. 15 through 24
for describing a specific operation of the illustrative embodiment, particularly control over the press rollers
2
A through
2
D and air sending means
6
A through
6
E executed by the controller
280
in each of the print modes.
First, the operator of the printer presses the color selective mode key
74
or the multicolor mode key
75
to select desired one of the color selective mode and multicolor mode. The operator then presses any one of the first to fourth drum keys
76
through
177
to designate one of the print drums
1
A through
1
D to use, and then presses the perforation start key
73
. In response, the master making program starts to execute the master discharging, master making and master adhering steps. After the master adhering step, the operator presses the print start key
72
, so that the printing program starts.
A procedure shown in
FIG. 15
starts in parallel with the master making program or the printing program when the key
73
or
72
, respectively, is pressed. As shown, the controller
280
reads print mode information input by the operator (step E
1
) and then determines a print mode (step E
2
). If the color selective mode is selected on the key
74
(Yes, step E
2
), the controller
280
advances to step E
5
. If the answer of the step E
2
is No, the controller
280
sets up the multicolor mode (step E
3
), then drives all of the first to fourth solenoids
43
A through
43
D (step E
4
), and then ends the program.
When the solenoids
43
A through
43
D are energized, the stops
41
A through
41
D are brought to the releases position shown in FIG.
10
and allow the arms
40
A through
40
D to rotate clockwise due to the action of the tension springs
47
A through
47
D. As a result, the press rollers
2
A through
2
D are respectively pressed against the print drums
1
A through
1
D (contact position). In this condition, multicolor printing using the four print drums
1
A through
1
D is effected.
The controller
280
determines the statuses of the first to third drum keys
76
,
77
and
176
(steps E
5
, E
6
and E
7
). If all the answers of the steps E
5
through E
7
are Yes, the controller
280
determines that the first to third drums
1
A through
1
C are selected, and then sets up a tricolor mode (step E
8
). Subsequently, the controller
280
turns on the solenoids
43
A through
43
C (step E
9
), energizes the fourth motor
54
D (step E
10
), and turns on all of the fan motors
59
A through
59
C (step E
11
).
In the steps E
5
through E
11
, the solenoids
43
A through
43
C energized pull the stops
41
A through
41
C, respectively, to their release positions, so that the arms
40
A through
40
C rotate clockwise. As a result, the press rollers
2
A through
2
C are pressed against the print drums
1
A through
1
C, effecting tricolor printing. When the fourth drive motor
54
D is energized, the press roller
2
D is rotated counterclockwise. When all the fan motors are turned on, the fans
58
A,
58
B,
58
D,
58
E and
58
C rotate to generate air streams. The air streams from the fans
58
A,
58
B,
58
D,
58
E and
58
C are respectively sent to the vicinity of the print positions
18
,
19
,
180
and
190
via the paths
60
A,
60
B,
60
D,
60
E and
60
C and air outlets
63
A,
63
B
a
,
63
B
b
,
63
D
a
,
53
D
b
,
63
E
a
,
63
E
b
and
63
C.
If the drum keys
76
,
77
and
176
each are in an OFF state (No, steps E
5
, E
6
and E
7
), the controller
280
advance to a step E
12
shown in
FIG. 16
from the step E
5
, to a step E
40
shown in
FIG. 18
from the step E
6
, or to step E
55
shown in
FIG. 19
from the step E
7
.
In the step E
12
shown in
FIG. 16
, the controller
280
determines the status of the second drum key
77
. If the key
77
is in an ON state (Yes, step E
12
), the controller
280
determines whether or not the third drum key
176
is in an ON state (step E
13
). (f the answer of the step E
12
is No, the controller
280
advances to step E
28
shown in FIG.
17
. If the answer of the step E
13
is Yes and if the answer of step E
14
is also Yes, meaning that the fourth drum key
177
is in an ON state, the controller
280
advances to step E
15
, determining that the second to fourth drums
1
B through
1
D are selected. The controller
280
sets up the tricolor mode (step E
15
) and turns on the second to fourth solenoids
43
B through
43
D (step E
16
). Subsequently, the controller
280
turns on the first drive motor
54
A (step E
17
) and turns on all the fan motors (step E
11
, FIG.
15
).
In the steps E
12
through E
17
executed via the step E
11
, the solenoids
43
B,
43
C and
43
D energized pull the stops
41
B,
41
C and
42
D, respectively, to their release positions, so that the arms
40
B,
40
C and
40
D rotate clockwise. As a result, the press rollers
2
B,
2
C and
2
D are pressed against the print drums
1
B,
1
C and
1
D, effecting tricolor printing. When the first drive motor
54
A is energized, the press roller
2
A is rotated counterclockwise. When all the fan motors are turned on, the fans rotate to generate air streams. The air streams are sent to the vicinity of the print positions
18
,
19
,
180
and
190
via the respective paths and air outlets.
If the answer of the step E
13
is No, the controller
280
determines the status of the fourth drum key
177
(step E
18
). If the key
177
is in an ON state (Yes, step E
18
), the controller
280
determines that the second and fourth drums
1
B and
1
D are selected, and then sets up a bicolor mode (step E
19
). Subsequently, the controller
280
turns on the second and fourth solenoids
43
B and
43
D (step E
20
), turns on the first and third drive motors
54
A and
54
C (step E
21
), and turns on all the fan motors (step E
11
, FIG.
15
).
In the steps E
18
through E
11
executed via the step E
21
, the second and fourth solenoids
43
B and
43
D energized pull the stops
41
B and
41
D, respectively, to their release positions, so that the arms
40
B and
40
D rotate clockwise. As a result, the press rollers
2
B and
2
D are pressed against the print drums
1
B and
1
D, effecting bicolor printing. When the first and third drive motors
54
A and
54
C are energized, the press rollers
2
A and
2
C are rotated counterclockwise. When all the fan motors are turned on, the fans rotate to generate air streams. The air streams are sent to the vicinity of the print positions
18
,
19
,
180
and
190
via the respective paths and air outlets.
If the answer of the step E
18
is No, the controller
280
determines that only the second drum
1
B is selected, and then sets up a monocolor mode (step E
22
). The controller
280
then turns on the second solenoid
43
B (step E
23
), turns on the first, third and fourth drive motors
54
A,
54
C and
54
D (step E
24
), and turns on all the fan motors (step E
11
, FIG.
15
).
In the steps E
18
through E
11
executed via the step E
24
, the second solenoid
43
B energized pulls the stop
41
B to its release position, so that the arm
40
B rotates clockwise. As a result, the press roller
2
B is pressed against the print drum
1
B, effecting monocolor printing. When the first, third and fourth drive motors
54
A,
54
C and
54
D are energized, the press rollers
2
A,
2
C and
2
D are rotated counterclockwise. When all the fan motors are turned on, the fans rotate to generate air streams. The air streams are sent to the vicinity of the print positions
18
,
19
,
180
and
190
via the respective paths and air outlets.
If the answer of the step E
14
is No, the controller
280
determines that the second and third drums
1
B and
1
C are selected, and then sets up the bicolor mode (step E
25
). The controller
280
then turns on the second and third solenoids
43
B and
430
(step E
26
), turns on the first and fourth drive motors
54
A and
54
D (step E
27
), and turns on all the fan motors (step E
11
, FIG.
15
).
In the steps E
14
through E
11
executed via the step E
27
, the second and third solenoids
43
B and
43
C energized pull the stops
41
B and
41
C, respectively, to their release positions, so that the arms
40
B and
40
C rotate clockwise. As a result, the press rollers
2
B and
2
C are pressed against the print drums
1
B and
1
C, effecting bicolor printing. When the first and fourth drive motors
54
A and
54
D are energized, the press rollers
2
A and
2
D are rotated counterclockwise. When all the fan motors are turned on, the fans rotate to generate air streams. The air streams are sent to the vicinity of the print positions
18
,
19
,
180
and
190
via the respective paths and air outlets.
If the third drum key
176
is in an ON state (Yes, step E
28
, FIG.
17
), the controller
280
determines whether or not the fourth drum key
177
is in an ON state (step E
29
). If the answer of the step E
28
is No, the controller
280
advances to step E
36
. If the answer of the step E
29
is Yes, the controller
280
sets up the bicolor mode (step E
30
), determining that the third and fourth drums
1
C and
1
D are selected. Subsequently, the controller
280
turns on the third and fourth solenoids
43
C and
43
D (step E
31
), turns on the first and second motors
54
A and
54
B (step E
32
), and turns on all of the fan motors (step E
11
, FIG.
15
).
In the steps E
28
through E
11
executed via the step E
32
, the third and fourth solenoids
43
C and
43
D energized pull the stops
41
C and
41
D, respectively, to their release positions, so that the arms
40
C and
40
D rotate clockwise. As a result, the press rollers
2
C and
2
D are pressed against the print drums
1
C and
1
D, effecting bicolor printing. When the first and second drive motors
54
A and
54
B are energized, the press rollers
2
A and
2
B are rotated counterclockwise. When all the fan motors are turned on, the fans rotate to generate air streams. The air streams are sent to the vicinity of the print positions
18
,
19
,
180
and
190
via the respective paths and air outlets.
If the fourth drum key
177
is in an ON state (Yes, step E
36
), the controller
280
determines that only the fourth drum
1
D is selected, and then sets up the monocolor mode (step E
37
). Subsequently, the controller
280
executes step E
38
. If the answer of the step E
36
is No, the controller
280
returns to the step E
5
,
FIG. 15
, determining that not all the print drums have been selected yet. In the step E
38
, the controller
280
turns on only the fourth solenoid
43
D. The controller
280
then turns on the first, second and third motors
54
A,
54
B and
54
C (step E
39
) and turns on all the fan motors (step E
11
, FIG.
15
).
In the steps E
36
through E
11
executed via the step E
39
, the fourth solenoid
43
D energized pulls the stop
41
D to its release position, so that the arm
40
D rotates clockwise. As a result, the press roller
2
D is pressed against the print drum
1
D, effecting monocolor printing. When the first, second and third drive motors
54
A,
54
B and
54
C are energized, the press rollers
2
A,
2
B and
2
C are rotated counterclockwise. When all the fan motors are turned on, the fans rotate to generate air streams. The air streams are sent to the vicinity of the print positions
18
,
19
,
180
and
190
via the respective paths and air outlets.
If the answer of the step E
29
is No, the controller
280
determines that only the third print drum
1
C is selected, and then sets up the monocolor mode (step E
33
). The controller
280
then turns on the third solenoid
43
C (step E
34
), turns on the first, second and fourth drive motors
54
A,
54
B and
54
D (step E
35
), and turns on all the fan motors (step E
11
, FIG.
15
).
In the steps E
29
through E
11
executed via the step E
35
, the third solenoid
43
C energized pulls the stop
41
C to its release position, so that the arm
40
C rotates clockwise. As a result, the press roller
2
C is pressed against the print drum
1
C, effecting monocolor printing. When the first, second and fourth drive motors
54
A,
54
B and
54
D are energized, the press rollers
2
A,
2
B and
2
D are rotated counterclockwise. When all the fan motors are turned on, the fans rotate to generate air streams. The air streams are sent to the vicinity of the print positions
18
,
19
,
180
and
190
via the respective paths and air outlets.
If the third drum key
176
is in an ON state (Yes, steep E
40
, FIG.
18
), the controller
280
advances to step E
41
. If the answer of the step E
40
is No, the controller
280
executes step E
45
. If the fourth drum key
177
is in an ON state (Yes, step E
41
,), the controller
280
sets up the tricolor mode (step E
42
), determining that the first, third and fourth drums
1
A,
1
C and
1
D are selected. Subsequently, the controller
280
turns on the first, third and fourth solenoids
43
A,
43
C and
43
D (step E
43
), turns on only the second drive motor
54
B (step E
44
), and turns on all the fan motors (step E
11
, FIG.
15
).
In the steps E
40
through E
11
executed via the step E
44
, the first, third and fourth solenoids
43
A,
43
C and
43
D energized pull the stops
41
A,
41
C and
41
D, respectively, to their release positions, so that the arms
40
A,
40
C and
40
D rotate clockwise. As a result, the press rollers
2
A,
2
C and
2
D are pressed against the print drums
1
A,
1
C and
1
D, effecting tricolor printing. When the second drive motor
54
B is energized, only the press roller
2
B is rotated counterclockwise. When all the fan motors are turned on, the fans rotate to generate air streams. The air streams are sent to the vicinity of the print positions
18
,
19
,
180
and
190
via the respective paths and air outlets.
If the fourth drum key
177
is in an ON state (Yes, step E
45
), the controller
280
determines that the first and fourth drum
1
A and
1
D are selected, and then sets up the bicolor mode (step E
46
). Subsequently, the controller
280
executes step E
47
. In the step E
47
, the controller
280
turns on the first and fourth selenoids
43
A and
43
D. The controller
280
then turns on the second and third motors
54
B and
54
C (step E
48
) and turns on all the fan motors (step E
11
, FIG.
15
).
In the steps E
45
through E
11
executed via the step E
48
, the first and fourth solenoids
43
A and
43
D energized pull the stops
41
A and
41
D, respectively, to their release positions, so that the arms
40
A and
40
D rotate clockwise. As a result, the press rollers
2
A and
2
D are pressed against the print drums
1
A and
1
D, effecting bicolor printing. When the second and third drive motors
54
B and
54
C are energized, the press rollers
2
B and
2
C are rotated counterclockwise. When all the fan motors are turned on, the fans rotate to generate air streams. The air streams are sent to the vicinity of the print positions
18
,
19
,
180
and
190
via the respective paths and air outlets.
If the fourth drum key
177
is in an OFF state (No, step E
45
), the controller
280
determines that only the first drum
1
A is selected, and then sets up the monocolor mode (step E
49
). Subsequently, the controller
280
executes step E
50
. In the step E
50
, the controller
280
turns on only the first solenoid
43
A. The controller
280
then turns on the second, third and fourth motors
54
B,
54
C and
54
D (step ES
1
) and turns on all the fan motors (step E
11
, FIG.
15
).
In the steps E
45
through E
11
executed via the step E
51
, the first solenoid
43
A energized pulls the stop
41
A to its release position, so that the arm
40
A rotates clockwise. As a result, the press roller
2
A is pressed against the print drum
1
A, effecting monocolor printing. When the second, third and fourth drive motors
54
B,
54
C and
54
D are energized, the press rollers
2
B,
2
C and
2
D are rotated counterclockwise. When all the fan motors are turned on, the fans rotate to generate air streams. The air streams are sent to the vicinity of the print positions
18
,
19
,
180
and
190
via the respective paths and air outlets.
If the answer of the step E
41
is No, the controller
280
determines that the first and third print drum
1
A and
1
C are selected, and then sets up the bicolor mode (step E
52
). The controller
280
then turns on the first and third solenoids
43
A and
43
C (step E
53
), turns on the second and fourth drive motors
54
B and
54
D (step E
54
), and turns on all the fan motors (step E
11
, FIG.
15
).
In the steps E
41
through E
11
executed via the step E
54
, the first and third solenoids
43
A and
43
C energized pull the stops
41
A and
41
C, respectively, to their release positions, so that the arms
40
A and
40
C rotate clockwise. As a result, the press rollers
2
A and
2
C are pressed against the print drums
1
A and
1
C, effecting bicolor printing. When the second and fourth drive motors
54
B and
54
D are energized, the press rollers
2
B and
2
D are rotated counterclockwise. When all the fan motors are turned on, the fans rotate to generate air streams. The air streams are sent to the vicinity of the print positions
18
,
19
,
180
and
190
via the respective paths and air outlets.
If the fourth drum key
177
is in an ON state (Yes, step E
55
, FIG.
19
), the controller
280
determines that the first, second and fourth drums
1
A,
1
B and
1
D are selected, and then sets up the tricolor mode (step E
56
). Subsequently, the controller
280
executes step E
57
. In the step E
57
, the controller
280
turns on the first, second and fourth solenoids
43
A,
43
B and
43
D. The controller
280
then turns on the third motors
54
C (step E
58
) and turns on all the fan motors (step E
11
, FIG.
15
).
In the steps E
55
through E
11
executed via the step E
58
, the first, second and fourth solenoids
43
A,
43
B and
43
D energized pull the stops
41
A,
41
B and
41
D, respectively, to their release positions, so that the arms
40
A,
40
B and
40
D rotate clockwise. As a result, the press rollers
2
A,
2
B and
2
D are pressed against the print drums
1
A,
1
B and
1
D, effecting tricolor printing. When the third drive motor
54
C is energized, only the press roller
2
C is rotated counterclockwise. When all the fan motors are turned on, the fans rotate to generate air streams. The air streams are sent to the vicinity of the print positions
18
,
19
,
180
and
190
via the respective paths and air outlets.
If the fourth drum key
177
is in an OFF state (No, step E
55
), the controller
280
determines that the first and second drums
1
A and
1
B are selected, and then sets up the bicolor mode (step E
59
). Subsequently, the controller
280
executes step E
60
. In the step E
60
, the controller
280
turns on the first and second solenoids
43
A and
43
B. The controller
280
then turns on the third and fourth motors
54
C and
54
D (step E
61
) and turns on all the fan motors (step E
11
, FIG.
15
).
In the steps E
55
through E
11
executed via the step E
61
, the first and second solenoids
43
A and
43
B energized pull the stops
41
A and
41
B, respectively, to their release positions, so that the arms
40
A and
40
B rotate clockwise. As a result, the press rollers
2
A and
2
B are pressed against the print drums
1
A and
1
B, effecting bicolor printing. When the third and fourth drive motors
54
C and
54
D are energized, the press rollers
2
C and
2
D are rotated counterclockwise. When all the fan motors are turned on, the fans rotate to generate air streams. The air streams are sent to the vicinity of the print positions
18
,
19
,
180
and
190
via the respective paths and air outlets.
As stated above, the press roller corresponding to the print drum not selected via associated one of the first to fourth print keys
76
through
177
is held in the spaced position by associated one of the holding means
5
A through
5
D. It is therefore not necessary to wrap a non-perforated stencil around the unused print drum, so that the print cost is reduced. In addition, the printer allowing the operator to select desired one of the print drums is convenient to use.
Assume that three print drums
1
B,
1
C and
1
D are selected. Then, when the printing program starts and causes the paper
22
to be fed in
FIG. 12
, the press roller
2
A rotates in the direction indicated by an arrow while being held at the spaced position by the holding means
5
A. The fan
58
A sends an air stream toward the paper
22
from above via the air outlet
63
A, forcing the paper
22
against the press roller
2
A. Further, the air stream being sent via the air outlet
63
B
a
at the print position
18
forces the paper
22
against the press drum
12
A even after the paper
22
has moved away from the print position
18
. In this condition, the rotation of the press roller
2
A is successfully transferred to the paper
22
despite that the paper
22
is not nipped between the press roller
2
A and the print drum
1
A. The paper
22
can therefore be conveyed by a sufficient force without defective conveyance or a jam.
The paper
22
moved away from the print position
18
is conveyed toward the belt
28
while being subjected to the air stream being sent via the air outlet
63
B
a
. The belt
28
conveys the paper
22
toward the print position
19
in the direction X while retaining it thereon by suction. When the paper
22
arrives at the print position
19
, the press roller
2
B presses it with the result that an image is transferred from the master
8
B wrapped around the drum
1
B to the paper.
When the leading edge of the paper
22
moved away from the print position
19
reaches the path
65
, the air stream being sent from the fan
58
D via the air outlet
63
D
a
acts on the paper
22
from above. This, coupled with the stiffness of the paper
22
, separates the paper
22
from the print drum
1
B before the paper
22
reaches the peeler
34
B and thereby prevents the paper
22
from rolling up. The air stream being sent via the air outlet
63
D
a
guides the leading edge of the paper
22
toward the belt
28
B. The belt
28
B conveys the paper
22
toward the print position
180
while retaining it thereon by suction, as shown in FIG.
13
. Even when the paper
22
is not stiff when ink is deposited on the paper
22
in an excessive amount and causes the paper
22
to closely adhere to the print drum
1
B, the paper
22
is desirably separated from the print drum
1
B by the peeler
34
B and the air stream being send via the air outlet
63
D
a.
When the paper
22
being conveyed by the belt
28
B approaches the print position
180
, the press roller
2
C pressed against the print drum
1
C by the cam
48
C presses the paper
22
. At this instant, the air stream being sent via the air outlet
63
D
b
acts on the paper
22
. In this condition, an image is transferred from the master
8
C wrapped around the print drum
1
C to the paper
22
. When the leading edge of the paper
22
moved away from the print position
180
arrives at the path
166
, the air stream being sent via the air outlet
63
E
a
acts on the leading edge of the paper
22
from above. This, coupled with the stiffness of the paper
22
, separates the paper
22
from the print drum
1
C before the paper
22
reaches the peeler
34
C and thereby prevents it from rolling up. The air stream being sent via the air outlet
63
E
a
guides the leading edge of the paper
22
separated from the print drum
1
C toward the belt
28
C. The belt
28
C conveys the paper
22
toward the print position
190
while retaining it thereon by suction.
When the paper
22
being conveyed by the belt
28
C approaches the print position
190
, the press roller
2
D pressed against the print drum
1
D by the cam
48
D presses the paper
22
with the result that an image is transferred from the master
8
D wrapped around the print drum
1
D to the paper. When the leading edge of the paper
22
moved away from the print position
190
arrives at the path
165
, the air stream being sent via the air outlet
63
C acts on the leading edge from above. This, coupled with the stiffness of the paper
22
, separates the paper
22
from the print drum
1
D before the paper
22
reaches the peeler
34
D and thereby prevents it from rolling up. Finally, the belt
32
conveys the paper
22
peeled off by the peeler
34
D to the print tray
20
(see
FIG. 10
) while retaining it thereon by suction.
In the illustrative embodiment, too, automatic print mode switching is also available on the basis of the presence/absence of the print drums
1
A through
1
D, as will be described with reference to
FIGS. 20 through 24
hereinafter. As shown in
FIG. 20
, the controller
280
reads information output from the first to fourth drum sensors
89
,
90
,
189
and
290
(step D
1
). If all the drum sensors are in an ON state (Yes, step D
2
), the controller
280
determines that all the print drums are present on the printer body
1000
. The controller
280
then sets up the multicolor mode (step D
3
) and energizes the first to fourth solenoids (step D
4
).
When the solenoids are turned on, the stops
41
A through
41
D are brought to their release positions. As a result, the arms
40
A through
40
D shown in
FIG. 10
are rotated clockwise by the tension springs
47
A through
47
D, respectively. Consequently, the press rollers
2
A through
2
D are pressed against the print drums
1
A through
1
D, respectively, effecting multicolor printing.
If one or more of the drum sensors are in an OFF state (No, step D
2
), the controller
280
determines the statuses of the first, second and third drum sensors
89
,
90
and
189
(steps D
5
, D
6
and D
7
). If all the drum sensors
89
,
90
and
189
are in an ON state, (Yes, steps D
5
through D
7
), the controller
280
determines that the print drums
1
A,
1
B and
1
C are present on the printer body
1000
, and then sets up the tricolor mode (step D
8
). Subsequently, the controller
280
turns on the first to third solenoids
43
A,
43
B and
43
C (step D
9
), turns on the fourth drive motor
54
D (step D
10
), and turns on all the fan motors (step D
11
).
By the steps D
5
through D
11
, the solenoids
43
A,
43
B and
43
C energized locate the associated stops at their release positions, causing the arms
40
A,
40
B and
40
C to rotate clockwise. As a result, the press rollers
2
A,
2
B and
2
C are respectively pressed against the print drums
1
A,
1
B and
1
C, effecting tricolor printing. When the fourth drive motor
54
D is energized, only the press roller
2
D is rotated counterclockwise. Further, all the fan motors are turned on to generate air streams, as stated earlier.
Assume that the answer of any one of the steps D
5
through D
7
is No. Then, the controller
280
advances from the step D
5
to step D
12
shown in
FIG. 21
, or from the step D
6
to step D
41
shown in
FIG. 23
, or from the step D
7
to step D
56
shown in FIG.
24
.
In the step D
12
,
FIG. 21
, the controller
280
determines whether or not the drum sensor
90
is in an ON state. If the answer of the step D
12
is Yes, the controller
280
advances to step D
13
; otherwise, (No, step D
12
), the controller
280
advances to step D
28
shown in FIG.
22
. If the third drum sensor
189
is in an ON state (Yes, step D
13
) and if the fourth drum sensor
290
is in an ON state (Yes, step D
14
), the controller
280
sets up the tricolor mode (step D
15
), determining that the second, third and fourth print drums
1
B,
1
C and
1
D are present on the printer body
1000
. Subsequently, the controller
280
turns on the second, third and fourth solenoids
43
B,
43
C and
43
D (step D
16
), turns on the first drive motor
54
A (step D
17
), and turns on all of the fan motors (step D
11
, FIG.
20
).
In the steps D
12
through D
11
executed via the step D
17
, the second, third and fourth solenoids
43
B,
43
C and
43
D energized locate the associated stops at their release positions, causing the arms
40
B,
40
C and
40
C to rotate clockwise. As a result, the press rollers
2
B,
2
C and
2
D are respectively pressed against the print drums
1
B,
1
C and
1
D, effecting tricolor printing. When the first drive motor
54
A is energized, only the press roller
2
A is rotated counterclockwise. Further, all the fan motors are turned on to generate air streams, as stated earlier.
If the third drum sensor
189
is in an OFF state (No, step D
13
), the controller
280
determines whether or not the fourth drum sensor
190
is in an ON state (step D
18
). If the answer of the step D
18
is Yes, the controller
280
sets up the bicolor mode (step D
19
), determining that the second and fourth print drums
1
B and
1
D are present on the printer body
1000
. Subsequently, the controller
280
turns on the second and fourth solenoids
43
B and
43
D (step D
20
), turns on the first and third drive motors
54
A and
54
C (step D
21
), and turns on all the fan motors (step D
11
, FIG.
20
).
In the steps D
18
through D
11
executed via the step D
21
, the second and fourth solenoids
43
B and
43
D energized locate the stops
41
B and
41
D, respectively, at their release positions, causing the arms
40
B and
40
D to rotate clockwise. As a result, the press rollers
2
B and
2
D are respectively pressed against the print drums
1
B and
1
D, effecting bicolor printing. When the first and third drive motors
54
A and
54
C are energized, the press rollers
2
A and
2
C are rotated counterclockwise. Further, all the fan motors are turned on to generate air streams, as stated earlier.
If the fourth drum sensor
190
is in an OFF state (No, step D
18
), the controller
280
sets up the monocolor mode (step D
22
), determining that only the second print drum
1
B is present on the printer body
1000
. Subsequently, the controller
280
turns on only the second solenoid
43
B (step D
23
), turns on the first, third and fourth drive motors
54
A,
54
C and
54
D (step D
24
), and turns on all the fan motors (step D
11
, FIG.
20
).
In the steps D
18
through D
11
executed via the step D
24
, the second solenoid
43
B energized locates the stop
41
B at its release position, causing the arm
40
B to rotate clockwise. As a result, the press roller
2
B is pressed against the print drum
1
B, effecting monocolor printing. When the first, third and fourth drive motors
54
A,
54
C and
54
D are energized, the press rollers
2
A,
2
C and
2
D are rotated counterclockwise. Further, all the fan motors are turned on to generate air streams, as stated earlier.
If the fourth drum sensor
190
is in an OFF state (No, step D
14
), the controller
280
sets up the bicolor mode (step D
25
), determining that the second and third print drums
1
B and
1
C are present on the printer body
1000
. Subsequently, the controller
280
turns on the second and third solenoid
43
B and
43
C (step D
26
), turns on the first and fourth drive motors
54
A and
54
D (step D
27
), and turns on all the fan motors (step D
11
, FIG.
20
).
In the steps D
14
through D
11
executed via the step D
27
, the second and third solenoids
43
B and
43
C energized locate the stops
41
B and
41
C, respectively, at their release positions, causing the arms
40
B and
40
C to rotate clockwise. As a result, the press rollers
2
B and
2
C are respectively pressed against the print drums
1
B and
1
C, effecting bicolor printing. When the first and fourth drive motors
54
A and
54
D are energized, the press rollers
2
A and
2
D are rotated counterclockwise. Further, all the fan motors are turned on to generate air streams, as stated earlier.
If the third drum sensor
189
is in an ON state (Yes, step D
28
), the controller
280
advances to step D
29
; otherwise (No, step D
28
), the controller
280
advances to step D
36
. If the fourth drum sensor
290
is in an ON state (Yes, step D
29
), the controller
280
sets up the bicolor mode (step D
30
), determining that the third and fourth print drums
1
C and
1
D are present on the printer body
1000
. Subsequently the controller
280
turns on the third and fourth solenoids
43
C and
43
D (step D
31
), turns on the first and second drive motors
54
A and
54
B (step D
32
), and turns on all the fan motors (step D
11
, FIG.
20
).
In the steps D
28
through D
11
executed via the step D
32
, the third and fourth solenoids
43
C and
43
D energized locate the stops
41
C and
41
D, respectively, at their release positions, causing the arms
40
C and
40
D to rotate clockwise. As a result, the press rollers
2
C and
2
D are respectively pressed against the print drums
1
C and
1
D, effecting bicolor printing. When the first and second drive motors
54
A and
54
B are energized, the press rollers
2
A and
2
B are rotated counterclockwise. Further, all the fan motors are turned on to generate air streams, as stated earlier.
If the fourth drum sensor
290
is in an ON state (Yes, step D
36
), the controller
280
sets up the monocolor mode (step D
37
), determining that only the fourth print drum
1
D is present on the printer body
1000
. If the answer of the step D
36
is No, the controller
280
ends the control, determining that none of the print drums is present on the printer body
1000
(step D
40
). Subsequently the controller
280
turns on only the fourth solenoid
43
D (step D
38
), turns on the first, second and third drive motors
54
A,
54
B and
54
C (step D
39
), and turns on all the fan motors (step D
11
, FIG.
20
).
In the steps D
36
through D
11
executed via the step D
39
, the fourth solenoid
43
D energized locates the stop
41
D at its release position, causing the arm
40
D to rotate clockwise. As a result, the press roller
2
D is pressed against the print drums
1
D, effecting monocolor printing. When the first, second and third drive motors
54
A,
5
B and
54
C are energized, the press rollers
2
A,
2
B and
2
C are rotated counterclockwise. Further, all the fan motors are turned on to generate air streams, as stated earlier.
If the fourth drum sensor
290
is in an OFF state (No, step D
29
), the controller
280
sets up the monocolor mode (step D
33
), determining that only the third print drum
1
C is present on the printer body
1000
. Subsequently, the controller
280
turns on only the third solenoid
43
C (step D
34
), turns on the first, second and fourth drive motors
54
A,
54
B and
54
D (step D
35
), and turns on all the fan motors (step D
11
, FIG.
20
).
In the steps D
29
through D
11
executed via the step D
35
, the third solenoid
43
C energized locates the stop
41
C at its release position, causing the arm
40
C to rotate clockwise. As a result, the press roller
2
C is pressed against the print drums
1
C, effecting monocolor printing. When the first, second and fourth drive motors
54
A,
5
B and
54
D are energized, the press rollers
2
A,
2
B and
2
D are rotated counterclockwise. Further, all the fan motors are turned on to generate air streams, as stated earlier.
If the third drum sensor
189
is in an ON state (Yes, step D
41
), controller
280
advances to step D
42
; otherwise, (No, step D
41
), the controller
280
advances to step D
46
. If the fourth drum sensor
290
is in an ON state (Yes, step D
42
), the controller sets up the tricolor mode (step D
43
), determining that the first, third and fourth print drums
1
A,
1
C and
1
D are present on the printer body
1000
. Subsequently, the controller
280
turns on the first, third and fourth solenoids
43
A,
43
C and
43
D (step D
44
), turns on only the second motor
54
B (step D
45
), and turns on all the fan motors (step D
11
, FIG.
20
).
In the steps D
41
through D
11
executed via the step D
45
, the first, third and fourth solenoids
43
A,
43
C and
43
D energized locate the stops
41
A,
41
C and
41
D, respectively, at their release positions, causing the arms
40
A,
40
C and
40
D to rotate clockwise. As a result, the press rollers
2
A,
2
C and
2
D are respectively pressed against the print drums
1
A,
1
C and
1
D, effecting tricolor printing. When the second drive motor
54
B is energized, only the press roller
2
B is rotated counterclockwise. Further, all the fan motors are turned on to generate air streams, as stated earlier.
If the fourth drum sensor
290
is in an ON state (Yes, step D
46
), the controller
280
sets up the bicolor mode (step D
47
), determining that the first and fourth print drums
1
A and
1
D are present on the printer body
1000
. Subsequently the controller
280
turns on the first and fourth solenoids
43
A and
43
D (step D
48
), turns on the second and third drive motors
54
B and
54
C (step D
49
), and turns on all the fan motors (step D
11
, FIG.
20
).
In the steps D
46
through D
11
executed via the step D
49
, the first and fourth solenoids
43
A and
43
D energized locate the stops
41
A and
41
D, respectively, at their release positions, causing the arms
40
A and
40
D to rotate clockwise. As a result, the press rollers
2
A and
2
D are respectively pressed against the print drums
1
A and
1
D, effecting bicolor printing. When the second and third drive motors
54
B and
54
C are energized, the press rollers
2
B and
2
C are rotated counterclockwise. Further, all the fan motors are turned on to generate air streams, as stated earlier.
If the fourth drum sensor
290
is in an OFF state (No, step D
46
), the controller
280
sets up the monocolor mode (step D
50
), determining that only the first print drum
1
A is present on the printer body
1000
. Subsequently, the controller
280
turns on only the first solenoid
43
A (step D
51
), turns on the second, third and fourth drive motors
548
,
54
C and
54
D (step D
52
), and turns on all the fan motors (step D
11
, FIG.
20
).
In the steps D
46
through D
11
executed via the step D
52
, the first solenoid
43
A energized locates the stop
41
A at its release position, causing the arm
40
A to rotate clockwise. As a result, the press roller
2
A is pressed against the print drums
1
A, effecting monocolor printing. When the second, third and fourth drive motors
54
B,
5
C and
5
D are energized, the press rollers
2
B,
2
C and
2
D are rotated counterclockwise. Further, all the fan motors are turned on to generate air streams, as stated earlier.
If the fourth drum sensor
290
is in an OFF state (No, step D
42
), the controller
280
sets up the bicolor mode (step D
53
), determining that the first and third print drums
1
A and
1
C are present on the printer body
1000
. Subsequently, the controller
280
turns on the first and third solenoids
43
A and
43
C (step D
54
), turns on the second and fourth drive motors
54
B and
54
D (step D
55
), and turns on all the fan motors (step D
11
, FIG.
20
).
In the steps D
42
through D
11
executed via the step D
55
, the first and third solenoids
43
A and
43
C energized locate the stops
41
A and
41
C, respectively, at their release positions, causing the arms
40
A and
40
C to rotate clockwise. As a result, the press rollers
2
A and
2
C are respectively pressed against the print drums
1
A and
1
C, effecting bicolor printing. When the second and fourth drive motors
54
B and
54
D are energized, the press rollers
2
B and
2
D are rotated counterclockwise. Further, all the fan motors are turned on to generate air streams, as stated earlier.
If the fourth drum sensor
290
is in an ON state (Yes, step D
56
, FIG.
24
), the controller
280
sets up the tricolor mode (step D
57
), determining that the first, second and fourth print drums
1
A,
1
B and
1
D are present on the printer body
1000
. Subsequently the controller
280
turns on the first, second and fourth solenoids
43
A,
43
B and
43
D (step D
58
), turns on only the third drive motor
54
C (step D
59
), and turns on all the fan motors (step D
1
, FIG.
20
).
In the steps D
56
through D
11
executed via the step D
59
, the first, second and fourth solenoids
43
A,
43
B and
43
D energized locate the stops
41
A,
41
B and
41
D, respectively, at their release positions, causing the arms
40
A,
40
B and
40
D to rotate clockwise. As a result, the press rollers
2
A,
2
B and
2
D are respectively pressed against the print drums
1
A,
1
B and
1
D, effecting tricolor printing. When the third drive motor
54
C is energized, only the press roller
2
C is rotated counterclockwise. Further, all the fan motors are turned on to generate air streams, as stated earlier.
If the fourth drum sensor
290
is in an OFF state (No, step D
56
), the controller
280
sets up the bicolor mode (step D
60
), determining that the first and second print drums
1
A and
1
B are present on the printer body
1000
. Subsequently, the controller
280
turns on the first and second solenoids
43
A and
43
B (step D
61
), turns on the third and fourth drive motors
54
C and
54
D (step D
62
), and turns on all the fan motors (step D
11
, FIG.
20
).
In the steps D
56
through D
11
executed via the step D
62
, the first and second solenoids
43
A and
43
B energized locate the stops
41
A and
41
B, respectively, at their release positions, causing the arms
40
A and
40
B to rotate clockwise. As a result, the press rollers
2
A and
2
B are respectively pressed against the print drums
1
A and
1
B, effecting bicolor printing. When the third and fourth drive motors
54
C and
54
D are energized, the press rollers
2
C and
2
D are rotated counterclockwise. Further, all the fan motors are turned on to generate air streams, as stated earlier.
For example, when the first and second print drums
1
A and
1
B shown in
FIG. 10
are absent on the printer body
1000
, the controller
280
automatically sets up the bicolor mode using the third and fourth print drums
1
C and
1
D. When the first print drum
1
A is absent, the controller
280
automatically selects the tricolor mode using the second, third and fourth print drums
1
B,
1
C and
1
D. This makes it needless for the operator to care whether or not the print drums are present on the printer body
100
. This is extremely advantageous when it comes to a multicolor printer including four print drums as in the illustrative embodiment.
Of course, the illustrative embodiment, like the previous embodiment, causes the press roller corresponding to the print drum absent on the printer body
1000
to rotate at the spaced position and sends air to the consecutive print positions. Therefore, even when the paper
22
passes any one of the print positions where the print drum is absent, the air streams force the paper
22
against the above press roller. This guarantees a sufficient conveying force and thereby surely obviates defective transfer and jam ascribable to a short conveying force.
In the embodiments shown and described, all the air sending means
6
A,
6
B,
6
D,
6
E and
6
C are driven at the same time in order to send air to the vicinity of the print positions
18
,
19
,
180
and
190
. This prevents the paper
22
from rolling up together with the print drums
1
A through
1
D. Alternatively, the control means
80
or
280
may control the fan motors
59
A,
59
B,
59
D,
59
E and
59
C such that air is sent only to the vicinity of the press rollers spaced from the associated print drums, which may even be absent, neglecting the roll-up problem. With this control, it is possible to reduce noise ascribable to air streams and the operation ratio of the motors, i.e., to enhance silent operation and durability of the printer.
If desired, the bifurcated air sending means
6
B,
6
D and
6
E each may be replaced with two discrete paths, in which case a particular drive motor will be assigned to each of the discrete paths.
While each illustrative embodiment is implemented as a stencil printer including a thermal digital master making device, the master making devices and master discharging devices do not have to be arranged on the printer body
100
or
1000
. For example, masters made by master making devices independent of the printer body
100
or
1000
may be wrapped around the print drums, and used masters may be peeled off after the printing operation. As for image data for making masters, the scanner shown and described may be replaced with a computer or similar data input/output unit independent of the printer. It is to be noted that the color selective mode includes a mode in which one of a plurality of print drums to be used for printing is simply selected.
In summary, it will be seen that the present invention provides a multicolor stencil printer having various unprecedented advantages, as enumerated below.
(1) When a color selective mode is selected, holding means assigned to a pressing member, which corresponds to a print drum unused in the above mode, holds the pressing member at a spaced position spaced from the print drum. This prevents the unused print drum and the associated pressing member from contacting each other and thereby makes it needless to wrap a non-perforated stencil around the unused print drum. The printer therefore reduces the print cost.
(2) When desired one of a plurality of print drums is selected in the color selective mode, control means energizes an electromagnetic actuator so as to bring the pressing member corresponding to the above print drum to a contact position contacting the print drum. Printing can therefore be effected with the print drum selected. Further, the holding means assigned to the pressing members associated with the unused print drums hold the pressing members at the spaced positions. This allows a desired print drum to be selected in the color selective mode while preventing the unused print drums and pressing members associated therewith from contacting each other. It follows that non-perforated stencils do not have to be wrapped around the unused print drums. The printer therefore reduces the print cost and is convenient to use.
(3) The printer automatically sets up the color selective mode or a multicolor mode on the basis of the presence/absence of the print drums. In the color selective mode, the control means energizes the electromagnetic actuator so as to bring the pressing member corresponding to the print drum sensed by drum sensing means into contact with the print drum. Printing can therefore be effected with the print drum selected. Further, the holding means assigned to the pressing members associated with the print drums not sensed hold the pressing members at the spaced positions. This makes it needless to wrap non-perforated stencils around the unused print drums and therefore reduces the print cost while preventing the unused print drums and pressing members associated therewith from contacting each other. In addition, the printer is convenient to use and reduces operator's mishandling to thereby enhance reliable operation.
(4) Drive means causes the pressing member to rotate in a direction opposite to a direction in which the associated print drum rotates during printing. Therefore, even the pressing member held at the spaced position can exert a sufficient conveying force on a paper. This also makes it needless to wrap non-perforated stencil is around the unused print drums and therefore reduces the print cost. In addition, a paper can be desirably conveyed even if it is not pressed by the pressing member.
(5) An air stream source sends air toward a paper around a print position where the print drum and associated pressing member face each other from the print drum side. Therefore, even when the holding means holds the pressing member at the spaced position, the air stream forces the paper against the pressing member rotating in the previously stated direction and allows the rotation of the pressing member to be efficiently transferred to the paper. It follows that the conveying force to act on the paper is increased and obviates defective conveyance.
(6) Because desired one of the multicolor mode and color selective mode can be selected, prints matching a desired application can be produced.
Various modifications will become possible for those skilled in the art after receiving the teachings of the present disclosure without departing from the scope thereof.
Claims
- 1. A multicolor stencil printer comprising:a plurality of print drums each storing an ink of a particular color therein; a plurality of pressing members each positioned and configured to move into contact with a particular one of said print drums to nip a recording medium for printing an image and move out of the contact with the particular one of said print drums to transport the recording medium toward downstream; and a plurality of holding devices each configured to hold a particular one of said pressing members out of the contact with said particular one of said print drums; wherein: when the printer is operated in a color selective mode, said print drums and said pressing members selectively cooperate to nip the recording medium for printing such that at least one of the pressing members is held out of contact with a corresponding one of the print drums by a corresponding one of said holding devices; and said plurality of holding devices each comprise an arm rotatably supporting a respective one of said pressing members and configured to move said respective one of said pressing members between a contact position where a circumference of said respective one of said pressing members is pressed against a circumference of a respective one of the print drums therewith and a spaced position where the circumference of said respective one of said pressing members is spaced from the circumference of said respective one of said print drums, a stop configured to engage with said arm to hold said arm at said spaced position, biasing means for biasing said stop toward said arm, and an electromagnetic actuator configured to move said stop away from said arm.
- 2. The multicolor stencil printer as claimed in claim 1, further comprising;drum selecting means for selecting a desired one of said print drums; and driving means for driving, in said color selective mode, said electromagnetic actuator to move said stop away from said arm such that the respective one of said pressing members associated with the respective one of said print drums selected by said drum selecting means is brought to said contact position.
- 3. The multicolor stencil printer as claimed in claim 1, further comprising:a plurality of drum sensing means each for sensing whether a particular one of said print drums is present; and setting means for setting up, based on an output from said drum sensing means, one of said color selective mode and a multicolor mode in which said print drums and said pressing members all cooperate to nip the recording medium for printing.
- 4. The multicolor stencil printer as claimed in claim 3, wherein said setting means sets up one of said color selective mode when at least one of said drum sensing means senses an associated one of said print drums and said multicolor mode when all of said drum sensing means sense associated ones of said print drums.
- 5. The multicolor stencil printer as claimed in claim 3, further comprising print mode selecting means for selecting one of said multicolor mode and said color selective mode.
- 6. The multicolor stencil printer as claimed in claim 1, further comprising rotating means for rotating a respective one of said pressing members in a direction opposite to a direction in which an associated one of said print drums rotates during printing.
- 7. The multicolor stencil printer as claimed in claim 6, further comprising air sending means comprising an air stream generator for generating an air steam and a guide for guiding said air stream to the vicinity of a location where a respective one of print drums and a respective one of the pressing members face each other.
- 8. A multicolor stencil printer comprising:a plurality of print drums each storing an ink of a particular color therein; a plurality of pressing devices each positioned and configured to move into contact with a particular one of said print drums to nip a recording medium for printing an image and move out of the contact with the particular one of said print drums to transport the recording medium toward downstream, said pressing devices each including a holding device configured to hold a respective one of said pressing devices out of the contact with said particular one of said print drums; and a print mode selecting device configured to select one of a multicolor mode in which said print drums and said pressing devices nip the recording medium for printing and a color selective mode in which said print drums and said pressing devices selectively cooperate to nip the recording medium for printing; wherein said holding device comprises an arm rotatably supporting a respective one of said pressing members and configured to move said respective one of said pressing members between a contact position where a circumference of said respective one of said pressing members is pressed against a circumference of a respective one of the print drums therewith and a spaced position where the circumference of said respective one of said pressing members is spaced from the circumference of said respective one of said print drums, a stop configured to engage with said arm to hold said arm at said spaced position, biasing means for biasing said stop toward said arm, and an electromagnetic actuator configured to move said stop away from said arm.
- 9. A multicolor stencil printer comprising:a plurality of print drums each storing an ink of a particular color therein; a plurality of pressing devices each positioned and configured to move into contact with a particular one of said print drums and move out of the contact with the particular one of said print drums to transport the recording medium toward downstream, said pressing devices each including a holding device configured to hold a respective one of said pressing devices out of the contact with said particular one of said print drums; and print mode selecting means for selecting one of a multicolor mode in which said print drums and said pressing devices nip the recording medium for printing and a color selective mode in which said print drums and said pressing devices selectively cooperate to nip the recording medium for printing; wherein said holding device comprises an arm rotatably supporting a respective one of said pressing members and configured to move said respective one of said pressing members between a contact position where a circumference of said respective one of said pressing members is pressed against a circumference of a respective one of the print drums therewith and a spaced position where the circumference of said respective one of said pressing members is spaced from the circumference of said respective one of said print drums, a stop configured to engage with said arm to hold said arm at said spaced position, biasing means for biasing said stop toward said arm, and an electromagnetic actuator configured to move said stop away from said arm.
Priority Claims (2)
Number |
Date |
Country |
Kind |
11-070267 |
Mar 1999 |
JP |
|
11-329870 |
Nov 1999 |
JP |
|
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JP |
03-055276 |
Mar 1991 |
JP |
6-32038 |
Feb 1994 |
JP |
7-17121 |
Jan 1995 |
JP |
10-297073 |
Nov 1998 |
JP |
10-305649 |
Nov 1998 |
JP |
10315601 |
Dec 1998 |
JP |
11-34467 |
Feb 1999 |
JP |
11034467 |
Feb 1999 |
JP |