TECHNICAL FIELD
The present invention generally relates to letterpress printing presses, and more particularly to such printing presses that are used as numbering presses, especially for the production of security documents, such as banknotes.
Letterpress printing (also referred to as typography) is a known printing process (see for instance Chapter 2.3, pp. 395-408, of the “Handbook of Print Media—Technologies and Production Methods”, Helmut Kipphan (Ed.), ISBN 3-540-67326-1, Springer-Verlag Berlin Heidelberg, 2001).
Letterpress printing is in particular applied in the context of the production of security documents, such as banknotes, for the purpose of numbering the security documents, i.e. providing the security documents with one or more unique serial numbers. Letterpress printing is also typically used in security printing applications for the purpose of providing the security documents with further letterpress features such as a date (e.g. a banknote issuing date), signatures, seals and the like (see also Chapter 2.5.1, pp. 423-433, of the aforementioned handbook, especially the section on pages 427-428, entitled “Number Printing, Date, and Signatures”).
Letterpress printing presses and numbering presses are known as such in the art.
Numbering presses are for instance disclosed in European Patent Publications Nos. EP 0 061 795 A1, EP 0 167 196 A1 and in International (PCT) Publications Nos. WO 2006/129245 A2 and WO 2007/060624 A1, which are all in the name of the present Applicant and are incorporated herein by reference in their entirety.
Combined printing presses combining a letterpress printing (e.g.
numbering) group and further printing or processing groups are further known in the art. International (PCT) Publication No. WO 2011/145028 A1 in the name of the present Applicant, which is also incorporated herein by reference, for instance discloses a combined numbering and varnishing press. International (PCT) Publications Nos. WO 01/85457 A1, WO 01/85586 A1, WO 2005/008605 A1 and WO 2005/008606 A1, all of which are likewise incorporated herein by reference in their entirety, further disclose variations of a combined inspection and numbering press.
Other numbering presses are also disclosed in European Patent Publications Nos. EP 0 286 317 A1, EP 1 046 498 A1, EP 1 197 332 A1, EP 2 468 506 A1, EP 2 599 631 A1, Japanese Patent Publication No. JP 2000-085095 A and International (PCT) Publications Nos. WO 2006/051563 A1, WO 2008/065693 A1.
In the illustrated example, the letterpress printing group 2 comprises a two-segment impression cylinder 10 transporting the sheets in succession in front of a first letterpress cylinder, acting as first numbering cylinder, 11.1 and a second letterpress cylinder, acting as second numbering cylinder, 11.2. The numbering cylinders 11.1, 11.2 typically carry a plurality of numbering devices (or numbering boxes) which are arranged in a manner corresponding to the array of individual security prints (e.g. banknote prints) which have been printed on the sheets, prior to being fed on the numbering press. Each individual security print thus receives a unique serial number that is printed twice at distinct locations of the security print.
Each numbering cylinder 11.1, 11.2 is typically inked by a corresponding inking device 12.1, respectively 12.2. The inking devices 12.1, 12.2 supply corresponding inks (which can be different) to the letterpress printing forms of the numbering cylinders 11.1, 11.2 (namely the corresponding printing faces of the relevant numbering wheels of the numbering devices), which in turn transfer the corresponding ink patterns (e.g. in the form of a string of alphanumerical characters) onto the sheets carried by the impression cylinder 10.
The letterpress printing group 2′ also comprises a two-segment impression cylinder 10′ transporting the sheets in succession in front of a first numbering cylinder (first letterpress cylinder) 21.1 and a second numbering cylinder (second letterpress cylinder) 21.2. In this example, each numbering cylinder 21.1, 21.2 is inked by a corresponding inking device 22.1, respectively 22.2, which inking devices 22.1, 22.2 are located in a corresponding inking carriage 20 that can be retracted away from the impression cylinder 10′ and the numbering cylinders 21.1, 21.2 during maintenance operations (see also International (PCT) Publications Nos. WO 2006/129245 A2 and WO 2007/060624 A1). In contrast to the numbering press of
European Patent Publication No. EP 0 291 159 A1 discloses a multicolour offset printing press of the type comprising a printing group equipped with a plate cylinder carrying a letterpress printing plate, which letterpress printing plate is inked with a multicolour ink pattern transferred from an ink-collecting cylinder. This ink-collecting cylinder (also referred to in the art as “Orlof cylinder”) collects different ink patterns from multiple chablon cylinders (or “colour-selection cylinders”) that are distributed about the circumference of the ink-collecting cylinder, each chablon cylinder carrying a chablon plate with relief portions that are inked by an associated inking device. This printing process is known in the art as “Orlof-offset printing” and only involves collecting of multiple ink patterns on the ink-collecting cylinder for transfer onto a single plate cylinder, which then transfers the resulting multicolour pattern of inks onto the substrate to be printed via a blanket cylinder.
Other offset printing presses adapted to perform “Orlof-offset printing” are also known from European Patent Publications Nos. EP 0 132 858 A1, EP 0 343 105 A2, EP 0 343 106 A2, EP 0 343 107 A2 or International (PCT) Publication No. WO 2007/042919 A2.
A general aim of the invention is to provide a letterpress printing press, which can in particular be used as numbering press, with improved functionalities.
These aims are achieved thanks to the printing presses defined in independent claim 1.
There is accordingly provided a letterpress printing press, in particular a numbering press, comprising a printing group with at least a first letterpress cylinder and a second letterpress cylinder which are inked by an associated inking system. The inking system comprises (i) a first inking device supplying ink to a first chablon cylinder, (ii) at least a second inking device supplying ink to a second chablon cylinder, and (iii) an ink-collecting cylinder contacting the first and second chablon cylinders and the first and second letterpress cylinders. The ink-collecting cylinder collects a first ink pattern from the first chablon cylinder and a second ink pattern from the second chablon cylinder, thereby forming a first multicolour pattern of inks on the ink-collecting cylinder which is transferred onto the first letterpress cylinder. The ink-collecting cylinder further collects a third ink pattern from the first chablon cylinder and a fourth ink pattern from the second chablon cylinder, thereby forming a second multicolour pattern of inks on the ink-collecting cylinder, which second multicolour pattern of inks is transferred onto the second letterpress cylinder.
Preferably, an angle formed between a plane intersecting the axis of rotation of the first chablon cylinder and the axis of rotation of the ink-collecting cylinder and a plane intersecting the axis of rotation of the second chablon cylinder and the axis of rotation of the ink-collecting cylinder is substantially of 90°.
Similarly, an angle formed between a plane intersecting the axis of rotation of the first letterpress cylinder and the axis of rotation of the ink-collecting cylinder and a plane intersecting the axis of rotation of the second letterpress cylinder and the axis of rotation of the ink-collecting cylinder is preferably substantially of 90°.
In accordance with a preferred embodiment of the invention, the first chablon cylinder, the second chablon cylinder, the first letterpress cylinder and the second letterpress cylinder are each mounted on a single eccentric, while the ink-collecting cylinder is mounted on a double eccentric.
In the context of the invention, the first and second letterpress cylinders may in particular cooperate with a common impression cylinder.
In accordance with another preferred embodiment of the invention, at least one (advantageously both) of the first and second inking devices each include two inking units.
In accordance with yet another embodiment of the invention, the letterpress printing press may further comprise an additional printing unit located upstream of the first letterpress cylinder, the first letterpress cylinder and the additional printing unit preferably cooperating with a same impression cylinder. In this particularly preferred context, an intermediate drying or curing unit may conveniently be omitted between the additional printing unit and the first letterpress cylinder.
In the context of the aforementioned embodiment, the additional printing unit can in particular be a screen printing unit, which screen printing unit can furthermore be adapted to apply an ink containing pigment flakes that can be orientated by means of a magnetic field, in which case the letterpress printing press further comprises a magnetic-field-generating unit located downstream of the screen printing unit for subjecting the ink applied by the screen printing unit to a magnetic field with a view to orientate the pigment flakes contained therein, prior to a drying or curing operation.
The letterpress printing press can furthermore conveniently be further provided with an inspection unit located upstream of the printing group. Similarly, the letterpress printing press can also further comprise an inspection system located within the printing group for inspecting features printed by the printing group.
In addition, in accordance with a further refinement of the invention, the first and second inking devices are preferably supported in a movable inking carriage that is retractable away from a stationary machine frame of the letterpress printing press and the first and second chablon cylinders are, similarly, preferably supported, together with the ink-collecting cylinder, in a movable intermediate carriage that is interposed between the inking carriage and the printing group and is likewise retractable away from the stationary machine frame of the letterpress printing press.
The letterpress printing press of the invention can in particular be designed to operate as a numbering press, the first and second letterpress cylinders being numbering cylinders carrying a plurality of numbering devices.
Further advantageous embodiments of these printing presses form the subject-matter of the dependent claims and are discussed below.
Other features and advantages of the present invention will appear more clearly from reading the following detailed description of embodiments of the invention which are presented solely by way of non-restrictive examples and illustrated by the attached drawings in which:
The present invention will be described in the particular context of a sheet-fed numbering press as used for the production of banknotes and like security documents. It should however be appreciated that the present invention is applicable irrespective of the type of substrate being printed (individual sheets, continuous web, individual documents, etc.). Furthermore, while the invention is particularly suitable for numbering security documents, it can also be applied more generally for the purpose of printing any feature by way of a letterpress (typographic) printing principle.
Within the context of the present invention, the expression “letterpress printing” encompasses, but is not limited to “numbering”. Likewise, the expression “letterpress cylinder” is a generic expression which encompasses, but is not limited to the notion “numbering cylinder”.
In the illustrated example, the printing group 50 includes an impression cylinder 55 and two numbering (letterpress) cylinders 51, 52 cooperating with the impression cylinder 55. An optional, additional printing unit 90 located upstream of the first numbering cylinder 51 also cooperates with the impression cylinder 55. This additional printing unit 90 can be any suitable printing unit, such as an additional letterpress printing unit. In the present example, the two numbering cylinders 51, 52 each carry a set of numbering boxes, as such known in the art.
In accordance with a first aspect of the invention, the first numbering cylinder 51 is inked by an associated inking system comprising the elements designated in
The first and second chablon cylinders 71, 72 each carry a chablon plate with relief portions that are designed to transfer ink only in selected portions to the circumference of the ink-collecting cylinder 60.
The ink-collecting cylinder 60 is designed to collect a first ink pattern from the first chablon cylinder 71 (which first ink pattern may for instance include the ink pattern formed of ink fields A and D shown by way of illustration in
The ink-collecting cylinder 60 is also designed to collect a third ink pattern from the first chablon cylinder 71 (which third ink pattern may for instance include the ink pattern formed of ink fields A* and D* shown in
As illustrated in the preferred embodiment of
In addition, at least one, preferably both (as illustrated), of the first and second inking devices 81, 82 include two inking units, namely ink fountains 81a, 81b, respectively 82a, 82b. For the sake of the illustration, it will be assumed that the ink supplied by ink fountain 81a is used to ink fields A and A* shown in
The impression cylinder 55 and numbering cylinders 51, 52 (as well as the optional printing unit 90) are preferably supported in a stationary machine frame, while the ink-collecting cylinder 60, the chablon cylinders 71, 72 and the inking devices 81, 82 are preferably supported onto at least one mobile carriage that can be retracted away from the stationary machine frame. In the illustrated example, the ink-collecting cylinder 60 and the chablon cylinders 71, 72 are preferably supported in an intermediate carriage 121, while the inking devices 81, 82 are supported in a separate inking carriage 122, both carriages 121, 122 being retractable away from the stationary machine frame of the letterpress printing press. This particular configuration allows proper and direct access to the chablon cylinders 71, 72, the ink-collecting cylinder 60 and the numbering cylinders 51, 52, which greatly facilitates maintenance operations, such as mounting of numbering boxes on cylinders 51, 52, replacement of blankets on ink-collecting cylinder 60, or replacement of chablon plates on chablon cylinders 71, 72.
As illustrated in
It is apparent from looking at
Similarly, an angle formed between a plane intersecting the axis of rotation of the first numbering cylinder 51 and the axis of rotation of the ink-collecting cylinder 60 and a plane intersecting the axis of rotation of the second numbering cylinder 52 and the axis of rotation of the ink-collecting cylinder 60 is substantially of 90° in this preferred embodiment.
The first chablon cylinder 71, the second chablon cylinder 72, the first letterpress cylinder 51 and the second letterpress cylinder 52 are each preferably mounted on a single eccentric. In contrast, the ink-collecting cylinder 60 is preferably mounted on a double eccentric.
An illustrative example of the features that can be realized thanks to the printing press of the invention is described in reference to
In the illustrated example, a first multicolour pattern of inks, associated to serial number SN, is formed on the ink-collecting cylinder 60 and consists of four coloured regions A, B, C and D. Likewise, a second multicolour pattern of inks, associated to serial number SN*, is formed on the ink-collecting cylinder 60 and consists of four coloured regions A*, B*, C* and D*. While the colour split of both multicolour patterns A-D and A*-D* is the same in the illustrated example, the two serial numbers SN, SN* could alternatively be inked with distinct ink patterns.
The difference with respect to the first embodiment discussed in reference to
This particular arrangement of the screen printing unit 95 allows for the application of an additional printed pattern (see
Preferably, the screen printing unit 95 is adapted to apply an ink containing pigment flakes that can be oriented by means of a magnetic field (i.e. a so-called Optically Variable Magnetic Ink, or OVMI) and the letterpress printing press further comprises a magnetic-field-generating unit located downstream of the screen printing unit 95 for subjecting the ink applied by the screen printing unit 95 to a magnetic field with a view to orientate the pigment flakes contained therein, prior to a drying or curing operation. A suitable magnetic-field-generating unit is disclosed in International (PCT) Publication No. WO 2008/102303 A2, which unit can conveniently be located along the path of the sheet conveyor system 30 in
As a further refinement, it may be contemplated to combine the printing group 50, 50* discussed above with an inspection unit located upstream of the printing group 50, 50* (as for instance disclosed in International (PCT) Publication Nos. WO 2005/008605 A1, WO 2005/008606 A1 and WO 2012/059861 A1, which are incorporated herein by reference) in order to inspect the sheets prior to transferring them to the printing group 50, 50*. This in particular allows e.g. full-sheet numbering of only those sheets that meet certain quality requirements. An example of a possible inspection unit 200 is shown in
Various modifications and/or improvements may be made to the above-described embodiments without departing from the scope of the invention as defined by the annexed claims.
In particular, while the embodiments discussed above relate to numbering presses, the invention is generally applicable to any letterpress printing press. In addition the invention is not limited to sheet-fed printing presses.
Number | Date | Country | Kind |
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14153895.9 | Feb 2014 | EP | regional |
14177949.6 | Jul 2014 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2015/050817 | 2/3/2015 | WO | 00 |