The present invention pertains to a modular display, storage and/or organization system for mounting objects on a vertical surface. A common example of these type of systems is a peg board and its associated mounting brackets. Peg boards are typically used for mounting objects such as tools or other items onto a wall in an organized manner. Brackets that fit into the holes or slots in the peg board and have forward facing hookMUs, clips or other supports are used to support the desired tools or accessories.
Many improvements have been attempted for the traditional peg board, but each offers its own advantages and disadvantages. One example, such as that used by the Wall Control® brand of peg boards, includes a peg board or storage panel having vertical slots as opposed to holes. This design constrains the peg board to being usable only in an orientation in which the slots extend vertically so that the slots can effectively retain the inserted brackets in the proper orientation. This is inconvenient when the desired support surface does not have space for the peg board in the required orientation, but may have space for the peg board in a different orientation. Furthermore, by providing only vertical slots the type of brackets which can be utilized is limited. Additionally, given that peg boards often come in a variety of colors and sizes, the fact that each peg board has only one usable orientation doubles the number of individual stock keeping units (SKUs) required in order to meet consumer demand. This increased both manufacturing as well as the level of inventory which is required to be maintained at both the retail and wholesale levels.
Thus, there is a need for improvement in this field.
Certain embodiments include a storage panel for mounting items using a plurality of brackets. In one form, the storage panel includes a planar mounting surface having a longitudinal axis and a latitudinal axis and a means for securing the panel to a wall or other substantially vertical surface, such as support flanges that extend from the mounting surface. An array of spaced apart mounting slots extends through the mounting surface. The array of mounting slots includes longitudinal mounting slots and latitudinal mounting slots. The longitudinal mounting slots are each arranged to be parallel to said longitudinal axis and said latitudinal mounting slots are each arranged to be parallel to said latitudinal axis. One or more mounting openings may extend through the mounting surface.
A plurality of brackets each for insertion into one or more of the mounting slots may be removably attachable to the storage panel. Each bracket includes a bracket body having a hook or peg extending therefrom and an attachment mechanism including an upper tab and a lower tab extending from said bracket body in a direction opposite of said hook or peg. The upper tab and said lower tab are spaced apart so that the tabs are configured to fit within adjacent mounting slots on the mounting surface of the storage panel. The brackets may be more securely attached to the storage panel using an attachment mechanism that is inserted through the mounting opening through the mounting surface.
In some embodiments, the longitudinal mounting slots and said latitudinal mounting slots form a grid pattern. In one particular grid pattern, the longitudinal mounting slots may be substantially perpendicular to the latitudinal mounting slots. The distance between adjacent longitudinal mounting slots may be equal to the distance between adjacent latitudinal mounting slots. As an example, the distance between adjacent longitudinal mounting slots may be approximately ½ inch, ¾ inch or 1 inch and the distance between adjacent latitudinal mounting slots may also be approximately 1 or 2 inches. Additionally, the longitudinal mounting slots may be the same size as said latitudinal mounting slots. For example, each of the longitudinal and latitudinal mounting slots may be approximately ½ inch, ¾ inch or 1 inch in length.
In another form, a panel assembly includes a first panel and a second panel. The first panel includes a mounting surface and an array of spaced apart mounting slots extending through the mounting surface. The array includes a second column of mounting slots positioned near an edge of said first panel and a first column of mounting slots adjacent to said second column of mounting slots. The second panel includes a mounting surface and an array of mounting slots defined through the mounting surface. The array includes a third column of mounting slots positioned near an edge of the second panel and a fourth column of mounting slots adjacent to the third column of mounting slots. When the first panel is attached to the second panel, the distance between the second column of mounting slots and the third column of mounting slots is equal to the distance between the first column of mounting slots and the second column of mounting slots.
Further forms, objects, features, aspects, benefits, advantages, and embodiments of the present invention will become apparent from a detailed description and drawings provided herewith.
For the purpose of promoting an understanding of the principles of the invention, reference will now be made to the embodiments illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended. Any alterations and further modifications in the described embodiments, and any further applications of the principles of the invention as described herein are contemplated as would normally occur to one skilled in the art to which the invention relates. One embodiment of the invention is shown in great detail, although it will be apparent to those skilled in the relevant art that some features that are not relevant to the present invention may not be shown for the sake of clarity.
The mounting surface 30 of panel 20 enables the intended storage and/or display function of panel 20, and enables users to customize the location of items to their preferences. Mounting surface 30 includes an array 35 of mounting slots (36 or 38). Mounting slots (36 or 38) may be engaged by the brackets described herein to provide support to hooks, shelves or other supports for articles or items which are to be stored or displayed on panel 20. Additionally, panel 20 may also include mounting openings 42 within the array 35 on mounting surface 30. These mounting opening 42 selectively enable further support and/or securement between a bracket and panel 20.
A front view of the panel 20 in a horizontal configuration is shown in
The array 35 on mounting surface 30 includes a series of mounting slots and mounting openings. A set of longitudinal mounting slots 36 are defined through the mounting surface 30 and oriented so that each longitudinal mounting slot 36 is substantially parallel to the longitudinal axis 32 of the mounting surface 30. A set of latitudinal mounting slots 38 is also defined through the mounting surface 30 and oriented direction that is different from the orientation of the longitudinal mounting slots 36. The latitudinal mounting slots 38 are oriented so that each latitudinal mounting slot 38 is parallel to the latitudinal axis 34 of the mounting surface 30. The longitudinal mounting slots 36 are offset from the latitudinal mounting slots 38 by 90 degrees so that the longitudinal mounting slots 36 are substantially perpendicular to the latitudinal mounting slots 38. This arrangement of mounting slots creates a square shaped grid of mounting slots forming the array 35 on the mounting surface 30. The array 35 may be varied, such as the spacing between the mounting slots (36 or 38) and the size or shape of mounting openings 42 is greater or smaller. For purpose of non-limiting example, the mounting slots 36 may be spaced apart
Mounting openings 42 are defined through mounting surface 30 and positioned between the longitudinal mounting slots 36 and the latitudinal mounting slots 38. As shown in
In addition to the size of panel 20, the array 35 may also be varied, such as the spacing between the longitudinal mounting slots 36 and the latitudinal mounting slots 38 as well as the size or shape of mounting openings 42. For purpose of non-limiting example, each row of longitudinal mounting slots 36 may be spaced apart by ½″, 1″, 1.5″, 2″ or some other distance. Similarly, each column of latitudinal mounting slots 38 may be spaced apart by ½″, 1″, 1.5″, 2″ or some other distance. Preferably, the spacing of the longitudinal and latitudinal mounting slots 36 and 38 is the same so that the panel 20 may be utilized in either orientation without disruption to the brackets designed for use therewith. Additionally, the size and frequency of mounting openings 42 may also be varied.
Additionally, as shown in
For cosmetic as well as longevity purposes, panel 20 may be made from metal or some other rigid and durable material. Panel 20 may also be painted, powder coated or the like in one of a variety of colors to provide for the desired aesthetic appearance.
The lower tab 82 works similarly to keep bracket 60 attached to the panel 20. When lower tab 82 is inserted into a mounting slot 36 or 38 and then released, gravity acts on lower tab 82 so that the edge 37 of the mounting surface 30 that defines the mounting slot 36 or 38 is inserted into lower tab slot 87. When located in the lower tab slot 87, the lower edge 37 of the mounting surface 30 is constrained by bracket body 62 and the rounded bottom edge 84 of the lower tab 82 to prevent bracket 60 from being removed laterally from mounting slot 36 or 38.
Because attachment mechanism 70 relies on gravity to keep bracket 60 attached to the mounting surface 30, the tabs 72, 82 of attachment mechanism 70 are typically inserted into latitudinal mounting slots 38 when the panel 20 is oriented horizontally as shown in
In an alternative embodiment of bracket 60 (not shown), upper tab 72 and lower tab 82 may be rotated by 90 degrees with respect to bracket body 63 so as to secure into the latitudinal mounting slots 38 when the panel 20 is oriented vertically, as shown in
Bracket 160 also includes an arm 186 that extends from the front face 164 of the bracket body 162. In the illustrated embodiment, arm 186 includes a hook portion 188 that protrudes from arm 186 to define a gap 192 between front face 164 and hook portion 188. Objects may be held by bracket 60 by placing the object into gap 192 to be supported by arm 186 or items may be hung on arm 186. Bracket 160 is attached to panel 20 by inserting the tabs 172, 182 of the attachment mechanism 70 extending from side edge 166 into corresponding longitudinal mounting slots 36 or latitudinal mounting slots 38, depending on the orientation of the panel 20. Then, the tabs 172, 182 of the attachment mechanism 70 extending from side edge 167 are inserted into corresponding longitudinal mounting slots 36 or latitudinal mounting slots 38 in a column that is adjacent to the mounting slots 36 or 38 into which the tabs 172, 182 of the attachment mechanism 70 extending from side edge 166 were inserted. A securement may be inserted through bracket opening 165 and mounting opening 42 to lock bracket 160 into place and to prevent it from moving, such as when a tool is removed from it.
An alternative embodiment of a bracket or support suitable for mounting to panel 20 is shown in
A side edge 266 extends from one end of bracket body 262 and a corresponding side edge 267 extends from the opposite end of bracket body 262. Each side edge 266, 267 includes the attachment mechanism 70 described in
Any additional desired shape for a bracket 60 for holding different tools or objects on panel 20 are contemplated as long as the bracket 60 includes at least one attachment mechanism 70 or includes an opening for attachment to a mounting opening 42. As several non-limiting examples, other embodiments of a bracket 60 may include hooks, shelves, pegs, slots, grooves, cupholders, towel racks, paper towel holders, power strips, drill cups, phone or tablet holders or any combination of these or any other desired features. It shall be appreciated that a bracket 60 may include a single attachment mechanism 70 or may include two or more attachment mechanisms 70 to be attached to panel 20.
The panels 20 shown in
A close-up view of a panel assembly including adjacent panels 120 and 320 of
When the support flanges 50 of adjacent panel 120 and 320 are in contact with each other or attached to each other, the distance between the second column of latitudinal mounting slots 328 and the third column of latitudinal mounting slots 338 is equal to the distance between the first column of latitudinal mounting slots 318 and the second column of latitudinal mounting slots 328. This distance is also equal to the distance between the third column of latitudinal mounting slots 338 and the fourth column of latitudinal mounting slots 348. Maintaining this equal distance even between columns of latitudinal mounting slots 328 and 338 on adjacent panels 120 and 320 allows a bracket to span the seam between adjacent panels 120 and 320 and attach using the latitudinal mounting slots 328 and 338.
Although panel 20 is shown to have a rectangular shape, in other embodiments, panel 20 may have any other desired shape. The array 35 may still have the same grid-like arrangement of mounting slots 36 and 38 on different shaped panels 20, allowing removable attachment of a bracket 60.
The array 435 on mounting surface 430 includes a series of mounting slots and mounting openings. A set of longitudinal mounting slots 436 are defined through the mounting surface 430 and oriented so that each longitudinal mounting slot 436 is substantially parallel to the longitudinal axis 432 of the mounting surface 430. A set of latitudinal mounting slots 438 is also defined through the mounting surface 430 and oriented direction that is different from the orientation of the longitudinal mounting slots 436. The latitudinal mounting slots 38 are oriented so that each latitudinal mounting slot 438 is parallel to the latitudinal axis 434 of the mounting surface 430. The longitudinal mounting slots 436 are offset from the latitudinal mounting slots 438 by 90 degrees so that the longitudinal mounting slots 436 are substantially perpendicular to the latitudinal mounting slots 438. This arrangement of mounting slots shown in this embodiment creates a square shaped grid of mounting slots forming the array 435 on the mounting surface 430.
Mounting openings 442 are defined through mounting surface 430 and positioned at what would be the intersection of longitudinal mounting slots 436 and the latitudinal mounting slots 438 as opposed to at the center of the squares they form as shown in
Bracket 1000 also may include one or more bracket openings 1065, which are defined through bracket body 1062. Each bracket opening 1065 is sized and positioned relative to attachment mechanism 1070 and tab 1072 so as to correspond with the mounting openings 42 that are defined through mounting surface 30 when bracket 1000 is properly mounted into mounting surface 30. As is described above, fasteners such as a push pin clip, rivet clip, a screw, a nut and bolt arrangement or some other mechanism may be inserted through bracket opening 1065 and into mounting opening 42 to assist in securing bracket 1000 to panel 20.
Bracket 1100 also may include one or more bracket openings 1165, which are defined through bracket body 1162. Each bracket opening 1165 is sized and positioned relative to attachment mechanism 1170 so as to correspond with the mounting openings 42 that are defined through mounting surface 30 when bracket 1100 is properly mounted onto mounting surface 30. As is described above, fasteners such as a push pin clip, rivet clip, a screw, a nut and bolt arrangement or some other mechanism may be inserted through bracket opening 1165 and into mounting opening 42 to assist in securing bracket 1100 to panel 20.
Bracket 1200 also may include one or more bracket openings 1265, which are defined through the front face 1264 of bracket body 1262. The bracket opening 1265 is sized and positioned relative to attachment mechanism 1270 so as to correspond with the mounting openings 42 that are defined through mounting surface 30 when bracket 1200 is properly mounted onto mounting surface 30. As is described above, fasteners such as a push pin clip, rivet clip, a screw, a nut and bolt arrangement or some other mechanism may be inserted through bracket opening 1265 and into mounting opening 42 to assist in securing bracket 1200 to panel 20.
While the invention has been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive in character, it being understood that only the preferred embodiment has been shown and described and that all changes, equivalents, and modifications that come within the spirit of the inventions defined by following claims are desired to be protected. All publications, patents, and patent applications cited in this specification are herein incorporated by reference as if each individual publication, patent, or patent application were specifically and individually indicated to be incorporated by reference and set forth in its entirety herein.
This application is a continuation of U.S. application Ser. No. 16/587,904, filed Sep. 30, 2019 which is hereby incorporated by reference.
Number | Date | Country | |
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Parent | 16587904 | Sep 2019 | US |
Child | 17444217 | US |