Not Applicable
Not Applicable
The various aspects and embodiments described herein relate to a multifunctional strobe light and a method of using thereof.
Conventional strobe lights may be used with forklifts to provide a visual sign for others that the forklift is being operated to put them on notice. However, conventional strobe lights have certain deficiencies.
Accordingly, there is a need in the art for an improved device, system, and method for utilizing strobe lights with forklifts.
The various embodiments and aspects disclosed herein address the needs discussed above, discussed below and those that are known in the art.
A multifunctional strobe light that may be used with a forklift, and related methods, are disclosed. The multifunctional strobe light may have one or more cameras for video recording and determining whether the forklift is about to get into a collision. If the multifunctional strobe light determines that the forklift is about to get into a collision, then the strobe light may produce audible and/or visual warning signs to put the operator of the forklift and others around the forklift on notice of the impending danger. The multifunctional strobe light may be designed to video record the entire surrounding of the forklift and also recognize the type of nearby objects. The multifunctional strobe light may also determine whether the operator has completed pre-requisite tasks before operating the forklift. If the forklift hits an object, the multifunctional strobe light may sense such collision and collect data regarding the incident to transmit to a server.
More particularly, a multifunctional strobe light is disclosed. The multifunctional strobe light may have a strobe light mechanism having a strobe light lens covering a plurality of LED lights circling around the multifunctional strobe light. The multifunctional strobe light may have a housing body attached to the strobe light mechanism for housing electrical components, the housing body having one or more camera apertures for receiving a corresponding a camera. By way of example and not, the housing body may have a front camera aperture and a rear camera aperture. The electrical components of the multifunctional strobe light may include a printed circuit board with a processor and a memory unit attached, a camera facing each of the camera apertures (e.g., a front camera facing the front camera aperture, and a rear camera facing the rear camera aperture), and a speaker device electrically connected to the processor.
In some embodiments, the housing body may have a first side camera aperture and a second side camera aperture, and the electrical components further include a first side camera facing the first side camera aperture and a second side camera facing the second side camera aperture. In some embodiments, the front camera, the rear camera, and the first and second side cameras may be configured to panoramically video record a surrounding environment of the multifunctional strobe light.
In some embodiments, the electrical components of the multifunctional strobe light may further include a shock sensor electrically connected to the processor. In some embodiments, the electrical components of the multifunctional strobe light may further include an accelerometer electrically connected to the processor. In some embodiments, the electrical components of the multifunctional strobe light may further include a GPS tracking device electrically connected to the processor. In some embodiments, the multifunctional strobe light may be attachable to a forklift.
In some embodiments, the multifunctional strobe light may have a Wi-Fi antenna within the housing body to access a server and archive video recordings of the cameras. In some embodiments, the processor of the multifunctional strobe light may be configured to detect an object and determine a distance of an object from the multifunctional strobe light using a real-time video recording of one or more of the front and rear cameras. By way of example and not limitation, stereo vision or multiple 2 dimensional screen shots of objects from the camera may be used to estimate a distance from the strobe light to the object. The program may be adjusted to provide an alarm (e.g., sound, visual, haptic) to the driver and others around the fork lift when the object comes within a certain distance (e.g., 10 feet) to mitigate the fork lift from hitting the object. In some embodiments, the processor of the multifunctional strobe light may be configured to control the speaker device to output a warning sound when the object passes a threshold distance measured relative to the multifunctional strobe light.
Additionally, a method of providing pre-collision warnings using a multifunctional strobe light of a forklift is disclosed. The method may include real-time recording a surrounding environment using one or more cameras of the multifunctional strobe light, processing the real-time recording of the one or more cameras to recognize a nearby object and determine a distance of the nearby object relative to the multifunctional strobe light using a processing unit of the multifunctional strobe light, determining whether the distance of the nearby object is less than a threshold distance that is indicative of a possible collision using the processing unit of the multifunctional strobe light, and if the distance of the nearby object is less than the threshold distance, generating one or more warning signals using the multifunctional strobe light that alerts a driver of the forklift.
In some embodiments, the one or more warning signals may be an audible sound produced by the multifunctional strobe light. In some embodiments, the one or more warning signals may also be a change in a lighting pattern of the multifunctional strobe light.
In some embodiments, the real-time recording of the one or more cameras may be stored in a memory unit of the multifunctional strobe light. In some embodiments, the real-time recording of the one or more cameras may be stored in a memory unit of the multifunctional strobe light when the distance of the nearby object becomes less than the threshold distance.
In some embodiments, the method may further include tracking the location of the forklift using a GPS tracking device of the multifunctional strobe light. In some embodiments, the method may further include determining whether an impact has occurred using a shock sensor of the multifunctional strobe light that is electrically coupled to the processor. In some embodiments, the method may further include determining whether an impact has occurred using a accelerometer of the multifunctional strobe light that is electrically coupled to the processor.
In some embodiments, where recognizing the nearby object by the processor may determine a type of object that the nearby object falls under. In some embodiments, the multifunctional strobe light may be attached to a roof of a cab frame of the forklift.
These and other features and advantages of the various embodiments disclosed herein will be better understood with respect to the following description and drawings, in which like numbers refer to like parts throughout, and in which:
Referring now to the figures, a multifunctional strobe light 100 that may be used with a forklift 102, and related methods, are disclosed. As shown in
In additional to providing a warning signal of the operation of the forklift 102 to the forklift operator and others in the surrounding area, the multifunctional strobe light 100 may have additional functions that may be beneficial to the operator, the owner of the forklift, and the surrounding people and environment. Such additional functions may include real-time video recording that may be stored and sent to a server, providing pre-collision warning signals to the operator, collision detection, GPS, time, and operator tracking, and ensuring the operator has completed pre-requisite tasks before operating the forklift 102, just to name a few functions. Since all the components to achieve the aforementioned features are integrated with the multifunctional strobe light 100, a user does not need to figure out where to install cameras, sensors, and devices on the forklift 102 to achieve the functions that the multifunctional strobe light 100 provides. Some or all of the additional functions may be done by artificial intelligence incorporated with the multifunctional strobe light 100.
Referring specifically now to
The forklift 102 may have a lifting mechanism 104 with forks 106 extending forward in front of the forklift 102. The forklift 102 may have a rear body section 108 that may have a counterweight incorporated. The forklift 102 may have an operator cab 110 between the forklift mechanism 104 and the rear body section 108 of the forklift 102. The operator cab 110 may be where the operator sits and operates the forklift 102. There may exist a cab frame 112 over the operator cab 110 that surrounds the operator while using the fork lift 102. The cab frame 112 may have a roof 112a (i.e., overhead guard) between a left and right frame edges (not shown) of the cab frame 112. The cab frame 112 may have a rear frame edge 112b and a front frame edge 112c that the roof 112a is in between.
By way of example and not limitation, the multifunctional strobe light 100 may be mounted on a portion of the cab frame 112. By way of example and not limitation, the multifunctional strobe light 100 may be mounted to the roof 112a of the cab frame 112. The multifunctional strobe light 100 may be mounted in the middle of the roof 112a, a front portion of the roof 112a near the front frame edge 112c, or a rear portion of the roof 112a near the rear frame edge 112b. As such, the multifunctional strobe light 100 may have a 360-degree view of the surrounding of the forklift 102 and take panoramic video recording. By way of example and not limitation, the cameras 208 (see
The installing of the multifunctional strobe light 100 may be simple and convenient since such device may have similar, or the same, wire connection and mounting features as the original strobe light of the forklift 102. By way of example and not limitation, if the original strobe light is hard-wired to the forklift 102, the original strobe light may simply be dismounted from the mounting interface on the forklift 102 and disconnected from the wiring so that the multifunctional strobe light 100 may be connected to the wiring connection and mounted to the mounting interface. The multifunctional strobe light 100 may be designed to be attached to the mounting interface of a conventional strobe light that is originally mounted to the forklift 102. By way of example and not limitation, if the forklift 102 originally has no strobe light, or the strobe light is not connected to the battery of the forklift 102 by hardwire, the multifunctional strobe light 100 may be mounted to the forklift 102 nevertheless and be operational since the multifunctional strobe light may have a rechargeable battery, as described elsewhere herein.
Referring now to
By way of example and not limitation, the shape of the outer housing 202 may be cylindrical, cubical, or conical. The outer housing 202 may have one or more camera apertures 204 on the front, back, left, and right sides of its body. By way of example and not limitations, the outer housing 202 may have between one or more camera apertures (e.g., one to eight camera apertures) 204. In a preferred example, the outer housing 202 may have four camera apertures 204, one on the front, back, left and right sides of its body. The outer housing 202 may also have speaker holes 206 to help relay sound created by speakers within the multifunctional strobe light 100. By way of example and not limitation, the speaker holes 206 may be on a top surface of outer housing 202. By way of example and not limitation, the speaker holes 206 may be on the cylindrical surface of the outer housing 202.
The multifunctional strobe light 100 may have one or more cameras 208 inside the outer housing 202 and facing their lenses at the camera aperture 204 openings and to the outside environment. Consequently, the number and orientation of cameras 208 relative to the outer housing 202 may be the same as the as the camera apertures 204. By way of example and not limitation, there may be cameras 208 on the front, back, left, and right side of the outer housing 202. By way of example and not limitation, there may exist between one to eight cameras 208. By way of example and not limitation, the cameras 208 may be similar to the cameras used on the outside of automobiles for recording and detection of the surrounding environment. By way of example and not limitation, the cameras may have fisheye lenses. By way of example and not limitation, the video recording of each camera 208 may be combined together to have a panoramic (i.e., 360-degree) video recording of the surrounding environment of the forklift. Alternatively, if only one or two cameras 208 are used with the multifunctional strobe light 100, the video recordings may be combined together to have between 180 to 300-degree video recording of the surrounding environment. By way of example and not limitation, there may exist outside cover lenses 210 within each camera aperture 204 to cover the lenses of the camera 208. The outside cover lenses 210 may be placed in front of each camera 208 to cover and protect the camera lens from the outside environment while also allowing the cameras 208 to video record. By way of example and not limitation, the outside cover lenses 210 may be transparent lenses or one-way glass lenses.
The strobe light mechanism 212 may create light patterns, such as light circling the strobe light, flashing light, or a constant light. The strobe light mechanism 212 may produce different color lights. As shown in
The mounting interface 216 may be used to mount the multifunctional strobe light 100 to the forklift 102 (see
With reference to
Referring again to
The strobe light mechanism 212 may have an outer strobe light lens 214 and an inner strobe light lens 306. By way of example and not limitation, the outer strobe light lens 214 may be made of a transparent polymer or glass material and have a hue of color, such as a shade of orange or red. The outer surfaces of the outer strobe light lens 214 may be smooth. By way of example and not limitation, the inner strobe light lens 306 may be made of a transparent polymer or glass material and have a hue of color, such as a shade of orange or red. The outer surface of the inner strobe light lens 306 may have ribbed patterns. The outer and inner strobe light lenses 214, 306 may help project and amplify the light produced by the LED lights 302 of the LED modules 304. By way of example and not limitation, the inner strobe light lens 306 may fit inside the outer strobe light lens 214, and the outer strobe light lens 214 is attached to the mounting interface 216.
Referring now to
The additional electrical components 404 may add additional safety, video recording, and tracking features in addition to the strobe light mechanism 212, as explained elsewhere herein. By way of example and not limitation, some or all the additional electrical components 404 may be connected to one or more printed circuit boards 410. The additional electrical components may be connected directly or indirectly to a processing unit 502 (see
With reference with
Referring back to
Referring now to
The visual input devices 506 that correspond to the cameras 208 shown in
The sensor and tracking devices 508 may include GPS and time tracking devices that may record tracking data in conjunction with the video recording of the visual input devices 506. By way of example and not limitation, the GPS and time tracking may be done while the forklift is in operation and the video recording is going on. The GPS tracking may trace the location of the forklift, for instance on the factory floor. By way of example and not limitation, the GPS tracking may be stored in the memory unit 504 and processed by the processing unit 502 to provide detail of the location of the forklift at different time intervals in the video recording. The GPS tracking may be incognito to the operator of the forklift and help the owner of the forklift track the location of the vehicle. By way of example and not limitation, a time tracker device may be implemented to record the time of the day of when a particular video footage was taken in addition to the GPS location of the video footage. The identification of the driver may also be tracked by the multifunctional strobe light 100 based on digitizing a required questionnaire that the operator needs to answer using the operator's smartphone, as explained elsewhere herein.
The processing unit 502 may compile the video recording, GPS tracking, and time tracking and store in memory unit 504 a detailed recording of what visually occurred around the forklift, the exact location of the occurrences, and the time of the day. The combination of the aforementioned data and information may be important when the multifunctional strobe light 100 detects that the forklift is about to be or has been in a collision. By way of example and not limitation, the real-time video recording, GPS tracking, and time tracking may be triggered to be stored in the memory unit 504 when pre-collision of the forklift has been determined by the processing unit 502.
The processing unit 502 may use the video recording of the visual input devices 506 to calculate the distance between a nearby object and the multifunctional strobe light 100 and/or the forklift. For example, the processor may use stereo vision to calculate the distance. After calculating such distance, the processing unit 502 may direct the visual and audio output devices 510 to trigger pre-collision warnings if the calculated distance is less than a threshold distance. The visual and audio output devices 510 may be the strobe light mechanism 212 shown in
Using the real-time video recording of the visual input devices 506 and the software programming in the memory unit 504, the processing unit 502 may determine that an object near the forklift has reached a threshold distance that is too close to the forklift. The threshold distance may be calculated from the multifunctional strobe light 100 or the outer perimeter of the forklift. By way of example and not limitation, the processing unit 502 may use artificial intelligence in calculating the threshold distance or stereo vision. By way of example and not limitation, the threshold distance may be measured from the video recordings of one or more of the cameras 208 (see
If an object is closer to the strobe light/forklift less than the threshold distance/boundary, the processing unit 502 may direct the visual and audio output devices 506 on the strobe light to output warning signals to alert the operator about a possible collision. By way of example and not limitation, the audio output device (i.e., the speaker connected to speaker holes 206, 406 in
In addition to the triggering of the pre-collision warnings, the processing unit 502 may also direct the saving of the real-time video recording at a time interval before and during the pre-collision warnings and also during the collision, if one takes place. By way of example and not limitation, the video recording may be stored in the memory unit 504 between 5 to 360 seconds before and after the pre-collision or the collision itself. By way of example and not limitation, the time, location, and the identity of the operator and item to be collided may also be stored in the memory unit 504 during the output of pre-collision warnings and/or the collision itself. Such data and the video recording may later be transferred to a server, as explained elsewhere herein. Such data may be stored as evidence of the incidence that took place to assess who was liable and if the operator of the forklift was negligent or reckless.
By way of example and not limitation, the sensors of the sensor and tracking devices 508 may be used in conjunction with the video recording of the visual input devices 506 to determine collision. A collision between the forklift and an object may occur if the pre-collision warning did not put the operator on notice or a pre-collision warning output could not be sent out because the collision happened very quickly. By way of example and not limitation, the sensors that determine a collision may be constantly active or may become active when a pre-collision state is determined by the processing unit 502 (i.e., the object passes through a threshold boundary/distance). By way of example and not limitation, the sensors that determine collision may be a shock sensor and/or an accelerometer. The shock sensor may determine whether a physical shock or impact has occurred to the forklift. The accelerometer sensor may measure the change in acceleration of the forklift, such as an abrupt deceleration. If the pre-collision warnings did not alert the operator in time and the forklift collides, the shock sensor and the accelerometer may sense the impact and change in acceleration and send data to the processing unit 502 to determine that a collision has occurred. By way of example and not limitation, the processing unit 502 may use the data collected by the shock sensor about the collision to measure the magnitude of the impact that the forklift felt and record such data in the memory unit 504. By way of example and not limitation, the processing unit 502 may use the data collected by the accelerometer regarding the collision to measure the change in acceleration resulted from the collision and record such data in the memory unit 504. Such saved data about the measurement of the impact and change in acceleration may then be transmitted to a server and be analyzed to assess who was liable and if the operator of the forklift was negligent or reckless. By way of example and not limitation, one or more proximity sensors that are part of the sensor and tracking devices 508 may be used in conjunction, or in substitution, of the real-time video recording and other sensors to determine pre-collision and collision of the forklift.
Referring now to
As shown in
By way of example and not limitation, the smartphone 602 may be connected to the multifunctional strobe light 100 using a Bluetooth technology or WI-FI. By way of example and not limitation, the answers to the questionnaire and to-do list, in addition to the identity of the operator completing such tasks, may be transferred and archived to the server 604 via the network 606, either directly from the smartphone 602 or through the multifunctional strobe light 100. By way of example and not limitation, the multifunctional strobe light 100 may be connected to a relay switch to the ignition of the forklift 102, where if the operator does not complete the pre-requisite questionnaire and checklist on the app of the mobile device 602, the forklift 102 will not turn on.
The above description is given by way of example, and not limitation. Given the above disclosure, one skilled in the art could devise variations that are within the scope and spirit of the invention disclosed herein. Further, the various features of the embodiments disclosed herein can be used alone, or in varying combinations with each other and are not intended to be limited to the specific combination described herein. Thus, the scope of the claims is not to be limited by the illustrated embodiments.