Claims
- 1. A photovoltaic cell, comprising:
a GaInP subcell comprising a disordered group-III sublattice base; a Ga(In)As subcell disposed below the GaInP subcell; and a semiconductor growth substrate disposed below the Ga(In)As subcell comprising a surface misoriented from a (100) plane by an angle from about 8 degrees to about 40 degrees toward a nearest (111) plane.
- 2. The photovoltaic cell of claim 1, wherein the semiconductor growth substrate comprises a surface misoriented from the (100) plane by an angle from about 14 degrees to about 18 degrees toward the nearest (111) plane.
- 3. The photovoltaic cell of claim 1, wherein the semiconductor growth substrate comprises a surface misoriented from the (100) plane by an angle of about 16 degrees toward the nearest (111) plane.
- 4. The photovoltaic cell of claim 1, wherein the semiconductor growth substrate comprises a surface misoriented from the (100) plane by an angle of 15.8 degrees toward the nearest (111) plane.
- 5. The photovoltaic cell of claim 1, wherein the surface comprises a (115) surface.
- 6. The photovoltaic cell of claim 1, wherein the semiconductor growth substrate is a Ge substrate.
- 7. The photovoltaic cell of claim 6, wherein the Ge substrate is also an active subcell of the multijunction photovoltaic cell.
- 8. The photovoltaic cell of claim 1, wherein the semiconductor growth substrate is a GaAs substrate.
- 9. A photovoltaic cell, comprising:
a GaInP subcell; a Ga(In)As subcell disposed below the GaInP subcell; and a Ge substrate disposed below the Ga(In)As subcell, the Ge substrate comprising a surface misoriented from a (100) plane by an angle from about 8 degrees to about 40 degrees toward at least one of a following plane from a group consisting of: a nearest {111} plane; a nearest {110} plane; and a continuum of planes between {111} planes.
- 10. The photovoltaic cell of claim 9 further comprising a surface of the Ga(In)As subcell, a surface of the GaInP subcell, and/or a surface of the other semiconductor layers grown on the substrate, said surface or surfaces being misoriented from the (100) plane by an angle from about 8 degrees to about 40 degrees toward at least one of a following plane from a group consisting of:
a nearest {111} plane; a (111) A plane; a (111) B plane; a nearest {110} plane; and a continuum of planes between {111} planes.
- 11. A photovoltaic cell, comprising:
a AlInP top subcell window layer; a GaInP top subcell emitter layer disposed below the AlInP top subcell window layer; a GaInP top subcell base layer disposed below the GaInP top subcell emitter layer; a AlGaInP or AlGaAs top subcell BSF layer disposed below the GaInP top subcell base layer; a tunnel junction comprising a GaInP tunnel junction layer disposed below the top subcell BSF layer; a GaInP middle subcell window layer disposed below the tunnel junction that is disposed below the top subcell BSF layer; a Ga(In)As middle subcell emitter layer disposed below the middle subcell window layer; a Ga(In)As middle subcell base layer disposed below the Ga(In)As middle subcell emitter layer; a GaInP or AlGaAs BSF layer disposed below the Ga(In)As middle subcell base layer; a tunnel junction comprising a Ga(In)As tunnel junction layer disposed below the middle subcell BSF layer; a Ga(In)As buffer layer disposed below the tunnel junction that is disposed below the middle subcell BSF layer; a GaInP nucleation layer and bottom subcell window layer disposed below the Ga(In)As buffer layer; a Ge bottom subcell emitter layer disposed below the GaInP nucleation layer and bottom subcell window layer; and a Ge bottom subcell base layer and high-miscut-angle substrate disposed below the Ge bottom subcell emitter layer, the substrate comprising a (115) surface.
- 12. The photovoltaic cell of claim 11 further comprising a heavily-doped cap contacting layer disposed above the AlInP top subcell window layer, a metal contact disposed above the heavily-doped cap contacting layer, and a metal contact disposed below the Ge bottom subcell base and substrate layer.
- 13. The photovoltaic cell of claim 11 further comprising a additional AlInP middle subcell window layer disposed between the tunnel junction that is below the top subcell BSF layer and the GaInP middle subcell window layer.
- 14. The photovoltaic cell of claim 11 further comprising a GaInP middle subcell heterojunction emitter layer disposed between the tunnel junction disposed below the top subcell BSF layer and the Ga(In)As middle subcell base layer, the GaInP middle subcell heterojunction emitter layer replacing the Ga(In)As middle cell emitter layer.
- 15. The photovoltaic cell of claim 11, wherein the GaInP, AlGaInP, and AlInP layers are high-bandgap, disordered layers.
- 16. The photovoltaic cell of claim 11, comprising at least one of the following list of disordered (high-bandgap) structures in a multijunction cell:
a disordered (high-bandgap) AlInP top subcell window; a disordered (high-bandgap) GaInP top subcell emitter; a disordered (high-bandgap) GaInP top subcell base; a disordered (high-bandgap) AlGaInP top subcell BSF; a disordered (high-bandgap) GaInP tunnel junction layer; a disordered (high-bandgap) AlInP window 2 layer on the Ga(In)As 2nd subcell; a disordered (high-bandgap) GaInP window 1 layer on the Ga(In)As 2nd subcell; a disordered (high-bandgap) GaInP heterojunction emitter in the Ga(In)As 2nd subcell; a disordered (high-bandgap) GaInP BSF layer on the Ga(In)As 2nd subcell; and a disordered (high-bandgap) GaInP nucleation layer and window layer on the Ge bottom (3rd) subcell.
- 17. A photovoltaic cell, comprising:
a Ge substrate comprising a surface misoriented from a (100) plane by an angle from about 8 degrees to about 40 degrees toward a nearest (111) plane; and at least one of a following group of subcells disposed above the Ge substrate: GaInP/Ga(In)As/GaInNAs; GaInP (thin)/GaInP(As)(thick)/Ga(In)As; and GaInP (thin)/GaInP(As)(thick)/Ga(In)As/GaInNAs.
- 18. The cell of claim 17, wherein the Ge substrate is an active subcell, such that the multijunction photovoltaic cell is one a following group of multijunction cells:
a GaInP/Ga(In)As/GaInNAs/Ge 4-junction cell; a GaInP (thin)/GaInP(As) (thick)/Ga(In)As/Ge 4-junction cell; and a GaInP (thin)/GaInP(As) (thick)/Ga(In)As/GaInNAs/Ge 5-junction cell.
- 19. A photovoltaic cell, comprising:
a subcell window layer; a subcell emitter layer disposed below the top subcell window layer; a subcell base layer disposed below the top subcell emitter layer; and a subcell BSF layer disposed below the top subcell base layer; and a subcell base layer and a high-miscut-angle growth substrate disposed below the subcell BSF layer, the substrate comprising a (115) surface; wherein the window layer, the emitter layer, the base layer, and the BSF layer may comprise a plurality of materials including: AlInP, AlAs, AlP, AlGaInP, AlGaAsP, AlGaInAs, AlGaInPAs, GaInP, GaInAs, GaInPAs, AlGaAs, AlInAs, AlInPAs, GaAsSb, AlAsSb, GaAlAsSb, AlInSb, GaInSb, AlGaInSb, AlN, GaN, InN, GaInN, AlGaInN, GaInNAs, AlGaInNAs, Ge, Si, SiGe, ZnSSe, and CdSSe.
- 20. The photovoltaic cell of claim 19 wherein the base layer and the high-miscut-angle growth substrate may comprise a plurality of materials including: p-Ge, GaAs, InP, GaSb, InAs, InSb, GaP, Si, SiGe, SiC, Ge, Si, SiGe, GaAs, GaP, GaSb, InP, InAs, InSb, SiC, Al2O3, CdTe, ZnTe, ZnSe, CdS, ZnS, and ZnO.
- 21. The photovoltaic cell of claim 19 wherein the high-miscut-angle growth substrate influences an ordering or disordering of at least one of a following sublattice from a group consisting of:
a group-III sublattice of III-V semiconductors containing more than one element from group III of the periodic table, including: GaInP, GaInAs, GaInPAs, GaInSb, GaInPSb, GaInN, AlGaN, AlInN, GaInNP, GaInNAs, GaInNAsSb, AlInP, AlGaInP, AlGaAs, AlGaInAs, AlGaAsSb, AlGaPAs, AlInAs, AlInPAs, AlInSb, and AlInPSb; a group-V sublattice of Ill-V semiconductors containing more than one element from group V of the periodic table, including: GaAsSb, GaPAs, GaInPAs, GaInPSb, GaInNP, GaInNAs, GaInNAsSb, AlGaAsSb, AlGaPAs, InPAs, AlInPAs, and AlInPSb; a group-II or group-VI sublattice of II-VI semiconductors, including: CdZnSe, CdZnTe, ZnSSe, ZnSeTe, and CdZnSeTe; a group-IV lattice of mixed-column-IV semiconductors, including: SiGe and SiC; and a group-I, group-III, or group-VI sublattice in I-III-IV compound semiconductors including: CuGaInSe, AgGaInSe, CuGaInS, CuGaInTe, AgGaInTe, CuGaInSSe, AgCuGaInSe, and AgCuGaInSSe.
- 22. The photovoltaic cell of claim 19 further comprising a tunnel junction layer disposed below the subcell BSF layer, wherein the high-miscut-angle growth substrate increases doping levels in the tunnel junction layer, and wherein the tunnel junction layer comprises at least one of a following material:
a GaInP:Te n-type side of the tunnel junction layer; and a AlGaAs:C p-type side of the tunnel junction layer.
- 23. The photovoltaic cell of claim 19 wherein the high-miscut-angle growth substrate increases doping levels, incorporation and activation fractions in the subcell window layer, the subcell emitter layer, and the subcell BSF layer wherein at least one of a following doping occurs from a group consisting of:
Si, Se, or Te doping in an n-type AlInP window layer; Si, Se, or Te doping in an n-type GaInP window layer; Si, Se, or Te doping in an n-type GaInP emitter layer; and Zn doping in a p-type AlGaInP or AlInP BSF layer.
- 24. The photovoltaic cell of claim 19 wherein the high-miscut-angle growth substrate increases minority-carrier lifetime in the base layer particularly for a 1%-In composition of a Ga(In)As layer or subcell lattice-matched to the high-miscut-angle growth substrate, wherein the base layer is comprised of Ga(In)As, and wherein the substrate is a 15.8°-miscut Ge substrate.
- 25. The photovoltaic cell of claim 19 wherein the high-miscut-angle growth substrate increases Ga(In)As photovoltaic cell voltage, wherein the substrate is a 15.8°-miscut Ge substrate.
- 26. The photovoltaic cell of claim 19 wherein the high-miscut-angle growth substrate improves surface morphology of grown semiconductor layers, reduces surface defects, and reduces haze.
- 27. The photovoltaic cell of claim 19 wherein the high-miscut-angle growth substrate increases a growth rate of any GaInP layer disposed upon that substrate.
- 28. The photovoltaic cell of claim 19 wherein the high-miscut-angle growth substrate improves mechanical strength or yield through device fabrication processes for any device disposed upon the substrate.
- 29. A device comprising a high-miscut-angle growth substrate that can be used to enhance the performance of the device or reduce the cost of the device via disordering, increased doping, improved mechanical yield, or increased growth rate, the device comprising at least one of a following element disposed above the substrate from a group consisting of:
photodetectors with higher bandgap window layers due to disordering; heterojunction bipolar transistors with higher bandgap emitters, collectors, or heavier doping in a base layer; high-electron-mobility transistors that make use of a higher bandgap of a gate layer and a different band offset between gate and channel layers that results from disordering; semiconductor edge-emitting lasers and vertical-cavity surface-emitting lasers with higher bandgap lasing regions, higher bandgap charge confinement layers, and/or higher refractive index contrast for light confinement or Bragg reflectors resulting from disordering; photonic waveguide devices with different refractive index contrast or sensitivity of index to an applied electric field as a result of disordering; avalanche photodiodes with higher bandgap and/or different electron/hole ionization ratios in a multiplication layer or other regions resulting from disordering; and quantum well photovoltaic cells, lasers, and other devices with higher bandgap barrier layers for the wells resulting from disordering.
- 30. A solar cell system, comprising:
a solar array having at least one solar cell, the solar cell comprising:
a disordered AlInP window layer; a disordered GaInP emitter layer disposed below the AlInP window layer; a disordered GaInP base layer disposed below the GaInP emitter layer; a disordered AlGaInP BSF layer disposed below the GaInP base layer; a disordered GaInP tunnel junction layer disposed below the AlGaInP BSF layer; a Ga(In)As buffer layer disposed below the GaInP tunnel junction layer; a disordered GaInP nucleation layer and window layer disposed below the Ga(In)As buffer layer; a Ge diffused region layer disposed below the GaInP nucleation layer and window layer; and a Ge high-miscut-angle substrate disposed below the Ge diffused region layer, the substrate comprising a (115) surface.
- 31. A solar cell system, comprising:
a solar array having at least one solar cell, the solar cell comprising:
a AlInP top subcell window layer; a GaInP top subcell emitter layer disposed below the AlInP top subcell window layer; a GaInP top subcell base layer disposed below the GaInP top subcell emitter layer; a AlGaInP or AlGaAs top subcell BSF layer disposed below the GaInP top subcell base layer; a tunnel junction comprising a GaInP tunnel junction layer disposed below the top subcell BSF layer; a GaInP middle subcell window layer disposed below the tunnel junction that is disposed below the top subcell BSF layer; a Ga(In)As middle subcell emitter layer disposed below the middle subcell window layer; a Ga(In)As middle subcell base layer disposed below the Ga(In)As middle subcell emitter layer; a GaInP or AlGaAs BSF layer disposed below the Ga(In)As middle subcell base layer; a tunnel junction comprising a Ga(In)As tunnel junction layer disposed below the middle subcell BSF layer; a Ga(In)As buffer layer disposed below the tunnel junction that is disposed below the middle subcell BSF layer; a GaInP nucleation layer and bottom subcell window layer disposed below the Ga(In)As buffer layer; a Ge bottom subcell emitter layer disposed below the GaInP nucleation layer and bottom subcell window layer; and a Ge bottom subcell base layer and high-miscut-angle substrate disposed below the Ge bottom subcell emitter layer, the substrate comprising a (115) surface.
- 32. A satellite system, comprising:
a satellite; and a solar cell array operably coupled to the satellite, the solar cell array having at least one photovoltaic cell comprising:
a disordered AlInP window layer; a disordered or partially disordered GaInP subcell disposed below the AlInP window layer, the GaInP subcell comprising a bandgap of about 1.9 eV; a disordered AlGaInP BSF layer disposed below the GaInP subcell; a disordered GaInP tunnel junction layer disposed below the AlGaInP BSF layer; a Ga(In)As buffer layer disposed below the GaInP tunnel junction layer; a disordered GaInP nucleation layer and window layer disposed below the Ga(In)As buffer layer; a Ge diffused region layer disposed below the GaInP nucleation layer and window layer; and an about 16 degree miscut Ge substrate disposed below the Ge diffused region layer.
- 33. A satellite system, comprising:
a satellite; and a solar cell array operably coupled to the satellite, the solar cell array having at least one photovoltaic cell comprising:
a disordered AlInP window layer; a disordered or partially disordered GaInP subcell disposed below the AlInP window layer, the GaInP subcell comprising a bandgap of about 1.9 eV; a disordered AlGaInP BSF layer disposed below the GaInP subcell; a disordered GaInP tunnel junction layer disposed below the AlGaInP BSF layer; a Ga(In)As buffer layer disposed below the GaInP tunnel junction layer; a GaInP middle subcell window layer disposed below the Ga(In)As buffer layer; a Ga(In)As middle subcell emitter layer disposed below the middle subcell window layer; a Ga(In)As middle subcell base layer disposed below the Ga(In)As middle subcell emitter layer; a GaInP or AlGaAs BSF layer disposed below the Ga(In)As middle subcell base layer; a tunnel junction comprising a Ga(In)As tunnel junction layer disposed below the middle subcell BSF layer; a Ga(In)As buffer layer disposed below the tunnel junction that is disposed below the middle subcell BSF layer; a disordered GaInP nucleation layer and window layer disposed below the tunnel junction; a Ge diffused region layer disposed below the GaInP nucleation layer and window layer; and an about 16 degree miscut Ge substrate disposed below the Ge diffused region layer.
- 34. A method for increasing a GaInP top subcell bandgap, comprising:
providing a Ge substrate with a miscut angle; growing a photovoltaic cell, including the GaInP top subcell, on the Ge substrate; and positioning the miscut angle toward a {111} plane to disorder and increase the bandgap of the GaInP top subcell.
- 35. A method for producing a GaInP top subcell with a higher bandgap, thereby causing said GaInP top subcell to have a short cutoff wavelength in external quantum efficiency measurements, a higher open-circuit voltage and a higher maximum-power-point voltage, comprising:
preparing a Ge substrate with a 15.8-degree miscut angle; and growing the GaInP top subcell on the 15.8-degree-miscut Ge substrate, resulting in a higher bandgap and a an external quantum efficiency of about zero percent for wavelengths longer than about 675 nm.
- 36. A method for increasing a conversion efficiency in a solar cell, comprising:
preparing a Ge substrate with a 15.8-degree miscut angle; and growing a GaInP top subcell on the 15.8-degree miscut Ge substrate, resulting in an efficiency of about 29.5% and an open-circuit voltage of about 2.7V.
- 37. A method for increasing at least one of a doping and a growth rate on a III-V device, comprising disposing the device upon a nominal (001) Ge substrate where a miscut angle is greater than 8° and less than 40° toward a nearest {111} direction.
- 38. A photovoltaic cell, comprising:
a first subcell comprising a disordered group-III sublattice base; a second subcell disposed below the first subcell; and a semiconductor growth substrate disposed below the second subcell comprising a surface misoriented from a (100) plane by an angle from about 8 degrees to about 40 degrees toward a nearest (111) plane.
- 39. A photovoltaic cell of claim 38, wherein the first subcell is a GaInP subcell.
- 40. A photovoltaic cell of claim 38, wherein the second subcell is a Ga(In)As subcell.
- 41. The photovoltaic cell of claim 38, wherein the semiconductor growth substrate comprises a surface misoriented from the (100) plane by an angle from about 14 degrees to about 18 degrees toward the nearest (111) plane.
- 42. The photovoltaic cell of claim 38, wherein the semiconductor growth substrate comprises a surface misoriented from the (100) plane by an angle of about 16 degrees toward the nearest (111) plane.
- 43. The photovoltaic cell of claim 38, wherein the semiconductor growth substrate comprises a surface misoriented from the (100) plane by an angle of 15.8 degrees toward the nearest (111) plane.
- 44. The photovoltaic cell of claim 38, wherein the surface comprises a (115) surface.
- 45. The photovoltaic cell of claim 38, wherein the semiconductor growth substrate is a Ge substrate.
- 46. The photovoltaic cell of claim 45, wherein the Ge substrate is also an active subcell of the multijunction photovoltaic cell.
- 47. The photovoltaic cell of claim 38, wherein the semiconductor growth substrate is a GaAs substrate.
GOVERNMENT INTERESTS
[0001] The United States Government has rights in this invention under Contract No. F29601-98-2-0207 between The Boeing Company and the U.S. Air Force.