The subjects of the invention are i) a multilayer material of particular structure with an odd number of layers, comprising at least three layers, said successive layers of which are alternated and in which the adjacent layers have different refractive indices, ii) a process for preparing said multilayer material; iii) a composition, notably a cosmetic composition, comprising one or more multilayer materials; iv) a process for treating keratin materials, notably human keratin materials such as the skin, using at least said multilayer material i) or said composition iii); v) the use of the multilayer material for screening out ultraviolet (UV) rays.
Various types of UV-screening agents are known in the prior art, for example inorganic UV-screening agents also known as mineral screening agents, such as titanium dioxide (TiO2) and zinc oxide (ZnO), and organic UV-screening agents such as benzophenone derivatives and cinnamic derivatives.
On the daily sun-protection and photoprotection market, photoprotection using mineral UV-screening agents is a very important expectation of consumers throughout the world. Many consumers consider mineral sunscreens to be safer for sensitive skins. TiO2 and ZnO are the most common mineral sun-protection agents in mineral photoprotection products. However, the efficiency of TiO2 and ZnO is limited, in particular in the UV-A wavelength range (320 nm to 400 nm). In addition, to achieve high sun protection factor (SPF) values (for example 50), large amounts of UV-screening agents are necessary, which induces substantial whitening effects and/or unpleasant sensations after application to the skin.
(In)organic materials are thus sought which are capable of efficiently blocking UV rays (i.e. materials with a low UV ray transmission), in particular in the UVA range, and which have high transparency to visible light (i.e. materials with a high transmission of rays between 400 and 780 nm), and which do not whiten after application.
Among the UV-screening agents used in cosmetics, it is known practice to use multilayer particles. For example, Japanese patent JP 3986304 describes a multilayer pigment for protecting against ultraviolet rays. WO 2014/150846 A1 mentions cosmetic applications for pigments which reflect UV rays on a substrate. WO 2003/063616 A1 describes the use of multilayer pigments based on substrates and based on minerals in plate form, for coloring pharmaceutical and food products. US 2005/0176850 A1 mentions interference pigments based on a coating of TiO2 on transparent substrate flakes, said substrate having a thickness of between 20 nm and 2 μm.
In addition, JP-A-2003/171575 describes an interference pigment with stratified interference for protecting against UV rays, which comprises a lamellar or flatter pigment covered with alternating layers including at least three layers of a metal oxide with a high refractive index and of a metal oxide with a low refractive index. JP-A-2014-811 describes a process for manufacturing a substrate-free multilayer thin film.
US 2006/0027140 describes a multilayer interference pigment comprising a platelet-shaped or lamellar substrate which consists of successive alternating layers of materials with high and low refractive indices, said interference pigment having a total thickness of ≤1 μm.
However, these screening agents are not always satisfactory in terms of screening out UV rays. They notably do not have a very narrow filtration front and a high transmittance region in the visible wavelengths making them highly transparent, i.e. they do not have a “steep” filtration front between the low transmittance region (UV) and the high transmittance region.
Novel materials are also sought which comprise few layers to reduce the manufacturing costs, while at the same time improving the sun-protection properties notably in the UVA and UVB ranges.
In addition, there is a need to provide a material which screens out UV rays, which is designed to be able to screen out only a fraction of the light radiation, i.e. target light, such as the wavelength range of UV and light radiation, such as UVA and UVB.
One of the objects of the present invention is to provide a material for screening out UV rays, which is capable of screening out only UV rays, intrinsically and/or optionally after its implementation.
To do this, the material intrinsically has a very narrow filtration front and/or a very narrow filtration front after its implementation, and a high transmittance range notably for visible wavelengths, above the “cut-off”.
Thus, one of the objects of the invention is to provide a material for screening out UV rays, which is capable of screening out only UV rays, intrinsically and/or optionally after its implementation.
It has been discovered that the material of the invention notably has, as noteworthy optical property, a narrow filtration front between UV and the visible range and a high transmittance in the visible range, i.e. having a transmittance-to-wavelength slope which is “steep”, i.e. greater than 2.5×10−3 nm−1, preferably greater than 3×10−3 nm−1, more preferentially greater than 4×10−3 nm−1.
A subject of the invention is also the use of at least one multilayer material for screening out UV rays, for protecting keratin materials and in particular the skin against UV rays, in particular in the UVA range.
The invention also relates to a composition, in particular a cosmetic composition for antisun care, skin care, hair care and makeup.
The invention also relates to the multilayer material itself.
The invention also relates to a particular method for preparing the multilayer material. The invention also relates to a process for applying said multilayer material to keratin materials such as the skin.
The multilayer material of the invention affords UV protection with high UV-screening properties, exceptional transparency in the visible range (400 to 780 nm) and a cut-off that is well-defined intrinsically and/or during its use, in various modes of application.
The use of such multilayer materials of the invention makes it possible to better screen out UVA (320 nm to 400 nm), in particular for long UVA (340 nm to 400 nm), while at the same time maintaining good transparency in the visible range (400 nm to 780 nm). Furthermore, the use of said multilayer material may also allow good screening of UV-B rays (from 280 to 320 nm).
For the purposes of the present invention and unless otherwise indicated:
The first subject of the invention is a multilayer material having an odd number N of layers:
The multilayer material is a superposition of layers that are different from each other, each layer consisting of a material A or of a material B different from A, said successive layers being alternated and two adjacent layers having different refractive indices. Thus, if the multilayer compound includes three layers, A may constitute the outer layer and the multilayer material is represented by the stack A/B/A or else B may constitute the outer layer and the multilayer material is represented by the stack B/A/B. Similarly, if the multilayer compound includes five layers, A may constitute the outer layer and the multilayer material is represented by the stack A/B/A/B/A or else B may constitute the outer layer and the multilayer material is represented by the stack B/A/B/A/B.
Compounds A and B are (in)organic materials with different refractive indices. Preferably, the difference in refractive index between material A and material B is at least 0.3; in particular, this difference is between 0.3 and 2, preferably between 0.4 and 2, more preferentially between 0.5 and 1.8, even more preferentially between 0.6 and 1.5 or even more preferably between 0.7 and 1.3.
According to a preferred form of the invention, the materials A and B are inorganic materials.
According to one embodiment, the outer layer is a layer with a lower refractive index than the adjacent layer.
According to another embodiment, the outer layer has a higher refractive index than the adjacent layer.
The thickness of each layer is particularly between 5 and 500 nm, and more preferentially between 10 and 200 nm.
The stack of the various layers is such that the thickness of each layer obeys the mathematical formula (I) defined previously.
The (in)organic material A (or, respectively, B) may consist of a single pure compound or of a mixture of inorganic compounds, or else of a mixture of organic and inorganic compounds, or else a mixture of organic compounds, it being understood that A and B have different refractive indices as described previously.
According to a particular form of the invention, A and B are different and A and B consist, independently, of a pure inorganic compound or of a mixture of inorganic compounds, it being understood that A and B have different refractive indices as described previously.
According to a preferred variant of the invention, A and B are different and A and B consist of a pure inorganic compound, it being understood that A and B have different refractive indices as described previously.
When the materials A and B consist of inorganic materials in pure form or as a mixture, these inorganic compounds constituting A and B are in particular chosen from: germanium (Ge), gallium antimonide (GaSb), tellurium (Te), indium arsenide (InAs), silicon (Si), gallium arsenide (GaAs), indium phosphide (InP), gallium phosphide (GaP), graphite (C), chromium (Cr), zinc telluride (ZnTe), zinc sulfate (ZnSO4), vanadium (V), arsenic selenide (As2Se3), rutile titanium dioxide (TiO2), copper aluminum diselenide (CuAlSe2), perovskite calcium titanate (CaTiO3), tin sulfide (SnS), zinc selenide (ZnSe), anatase titanium dioxide (TiO2), cerium oxide (CeO2), gallium nitride (GaN), tungsten (W), manganese (Mn), titanium dioxide notably vacuum-deposited (TiO2), diamond (C), niobium oxide (Nb2O3), niobium pentoxide (Nb2O5), zirconium oxide (ZrO2), sol-gel titanium dioxide (TiO2), zinc sulfide (ZnS), silicon nitride (SiN), zinc oxide (ZnO), aluminum (Al), hafnium oxide (HfO2), corundum aluminum oxide or corundum (Al2O), aluminum oxide (Al2O3), yttrium oxide (Y2O3), periclase magnesium oxide (MgO), polysulfone, sodium aluminum fluoride (Na3AlF), lead fluoride (PbF2), mica, aluminum arsenide (AlAs), sodium chloride (NaCl), sodium fluoride (NaF), silica (SiO2), barium fluoride (BaF2), potassium fluoride (KF), vacuum-deposited silica (SiO2), indium tin oxide (ITO), strontium fluoride (SrF2), calcium fluoride (CaF2), lithium fluoride (LiF), magnesium fluoride (MgF2), bismuth oxychloride (BiOCl), bismuth ferrite (BiFeO3), boron nitride (NB), and (bi)carbonate such as calcium carbonate (CaCO3).
According one interesting embodiment of the invention compounds constituting A and B are more particularly chosen from TiO2+SiO2, or TiO2+MgF2, or TiO2+BaF2, TiO2+MgO, TiO2+CaCO3, Nb2O5+SiO2, or Nb2O5+MgF2, or Nb2O5+BaF2, Nb2O5+MgO, Nb2O5+CaCO3, ZnO+MgF2, ZnS+MgF2).
When A or B contain organic compounds, said compounds are chosen from polystyrene (PS), polycarbonate, urea formaldehyde, styrene-acrylonitrile copolymers, polyether sulfone (PES), polyvinyl chloride (PVC), polyamide nylons notably of 6/6 type, styrene-butadiene copolymers, type II polyamide nylons, multiacrylic polymers such as polymethyl methacrylate, ionomers, polyethylene, polybutylene, polypropylene, cellulose nitrate, acetal homopolymers such as polyformaldehyde, methylpentene polymers, ethylcellulose, cellulose acetatebutyrate, cellulose propionate, cellulose acetate, chlorotrifluoroethylene (CTFE), polytetrafluoroethylene (PTFE), fluorocarbon or polyvinylidene fluoride (F EP), preferably polystyrene.
According to a preferred form of the invention, A and B consist of pure inorganic materials; these inorganic compounds constituting A and B are in particular chosen from: anatase titanium dioxide (TiO2), titanium dioxide notably vacuum-deposited (TiO2), sol-gel titanium dioxide (TiO2), silica (SiO2), vacuum-deposited silica (SiO2).
According another embodiment of the invention multilayer material of the invention is a mixture of inorganic material A and organic material B, or a mixture of organic material A and inorganic material B, such as a mixture of A SiO2 and B PS or A PS and B SiO2. Especially SiO2 (in a weight amount range between 60 and 99%, preferably between 80% and 95% such as 90%) polystyrene (PS) (in a weight amount range between 1 and 40%, preferably between 5% and 20% such as 10%).
The multilayer material of the invention has an odd number (N) of layers and comprises at least three layers, the successive layers of which are alternated and in which the layers consist of (in)organic compounds with different refractive indices which preferably differ by at least 0.3.
The chemical compositions of the superposed layers may be represented in the following manner: x/y/αx/y/x or x/y/αx/y/x or x/y/αx/y/αx/y/x or x/y/αx/y/αx/y/x or x/y/αx/y/αx/y/x or x/y/αx/y/αx/y/αx/y/x or x/y/αx/y/αx/y/αx/y/x or x/y/αx/y/αx/y/αx/y/x or x/y/αx/y/αx/y/αx/y/x . . . with x, y, layers with different refractive indices each consisting of pure (in)organic compounds or a mixture of (in)organic compounds and more particularly pure inorganic compounds. All the layers x have the same refractive index as each other, and all the layers y have the same refractive index as each other, and αx as defined previously.
According to a particular embodiment, the adjacent layers are such that one layer consists of (in)organic compound(s) with a refractive index, and the other adjacent layer consists of (in)organic compound(s) with a lower refractive index, i.e. the refractive index value of the layer is higher than the refractive index of the other adjacent layer by at least 0.3.
In particular, the difference in refractive index between the adjacent layers is inclusively between 0.3 and 2, preferably between 0.4 and 2, more preferentially between 0.5 and 1.8, even more preferentially between 0.6 and 1.5 or even more preferentially between 0.7 and 1.3.
According to a particular embodiment of the invention, the compounds with a high refractive index (i.e. with a refractive index of greater than or equal to 1.7) are in particular inorganic compounds and preferably chosen from: germanium (formula: Ge; refractive index: 4.0-5.0), gallium antimonide (GaSb; 4.5-5.0), tellurium (Te; 4.6), indium arsenide (InAs; 4.0), silicon (Si; 3.97), gallium arsenide (GaAs; 3.53), indium phosphide (InP; 3.5), gallium phosphide (GaP; 3.31), graphite (C; 3.13), chromium (Cr; 3.0), zinc telluride, zinc sulfate (ZnSO4; 3.0), (ZnTe; 3.0), vanadium (V; 3), zinc sulfate (ZnSO4; 2.5-3.0), arsenic selenide (As2Se3; 2.8), rutile titanium dioxide (TiO2; 2.77), CuAlSe2 (2.75), perovskite calcium titanate (CaTiO3; 2.74), tin sulfide (SnS; 2.6), zinc selenide (ZnSe; 2.6), anatase titanium dioxide (TiO2; 2.55), cerium oxide (CeO2; 2.53), gallium nitride (GaN; 2.5), tungsten (W; 2.5), manganese (Mn; 2.5), titanium dioxide notably vacuum-deposited (TiO2; 2.5), diamond (2.42), niobium oxide (Nb2O3; 2.4), niobium pentoxide (Nb2O5; 2.4), zirconium oxide (ZrO2; 2.36), sol-gel titanium dioxide (TiO2; 2.36), zinc sulfide (ZnS; 2.3), silicon nitride (SiN; 2.1), zinc oxide (ZnO; 2.01), aluminum (Al; 2.0), hafnium oxide (HfO2; 1.9-2.0), corundum aluminum oxide or corundum (Al2O3; 1.76), aluminum oxide (Al2O3; 1.75), yttrium oxide (Y2O3; 1.75), periclase magnesium oxide (MgO; 1.74), bismuth oxychloride (BiOCl), bismuth ferrite (BiFeO3), and boron nitride (NB);.
Two or more compounds with a high refractive index may be used as a mixture, preferably between two and five compounds, particularly two.
Preferably, the compounds with a high refractive index are used pure.
According to a particular embodiment of the invention, the inorganic compounds with a low refractive index, i.e. a refractive index of less than 1.7, are chosen from: polysulfone (1.63), sodium aluminum fluoride (Na3AlF6; 1.6), lead fluoride (PbF2; 1.6), mica (1.56), aluminum arsenide (AlAs; 1.56), sodium chloride (NaCl; 1.54), sodium fluoride (NaF; 1.5), silica (SiO2; 1.5), barium fluoride (BaF2; 1.5), potassium fluoride (KF; 1.5), vacuum-deposited silica (SiO2; 1.46), indium tin oxide (ITO; 1.46), lithium fluoride (LiF4; 1.45), strontium fluoride (SrF2; 1.43), calcium fluoride (CaF2; 1.43), lithium fluoride (LiF; 1.39), magnesium fluoride (MgF2; 1.38), and the organic compounds are chosen from polyetherimide (PEI; 1.6), polystyrene (PS; 1.6), PKFE (1.6), polycarbonate (1.58), urea formaldehyde (1.54-1.58), styrene-acrylonitrile copolymer (1.56), polyether sulfone (PES; 1.55), polyvinyl chloride (PVC,1.55), type 6/6 polyamide nylons (1.53), styrene butadiene (1.52), type II polyamide nylons (1.52), multiacrylic polymers (1.52), ionomers (1.51), polyethylene (1.5), polymethyl methacrylate (PMMA. 1.5), polybutylene (1.50), cellulose acetate (1.46-1.50), polyallomer (PA; 1.49), polypropylene (1.49), cellulose nitrate (1.49), acetal homopolymer (1.48), methylpentene polymer (1.48), ethylcellulose (1.47), cellulose acetate butyrate (1.46), cellulose propionate (1.46), cellulose acetate (1.46), chlorotrifluoroethylene (CTFE; 1.42), polytetrafluoroethylene (PTFE; 1.35), fluorocarbon or polyvinylidene fluoride (FEP; 1,34) and (bi)carbonate such as calcium carbonate (CaCO3);.
Two or more compounds with a low refractive index may be used as a mixture, preferably between two and five compounds, more preferentially two.
The material according to the invention preferably contains layers y consisting of compounds with a lower refractive index than x; preferentially chosen from metal oxides, halides and carbonates, more particularly metal oxides of metals, and carbonates which are in the Periodic Table of the Elements in columns IIA, IIIB, IVB and VIIB; more particularly, the metal oxides or carbonates with a low refractive index are chosen from CaCO3, SiO2, MgO and ITO, and fluorides, notably Na3AIF6, MgF2, PbF2, CaF2, KF, LiF, BaF2, NaF and SrF2, and preferentially chosen from BaF2, MgF2, CaCO3, ITO, SiO2 and MgO, more preferentially CaCO3, SiO2 or MgO, even more preferentially MgF2, CaCO3, SiO2.
According to a preferred embodiment of the invention, the compounds with a high refractive index are chosen from in which the layers y consist of compounds with a higher refractive index than x, in particular inorganic compounds and are preferably chosen from metal oxides, particularly metal oxides of metals which are in the Periodic Table of the Elements in columns IIIA, IVA, VA, IIIB and lanthanides, more particularly chosen from the following metal oxides: TiO2, CeO2, Nb2O3, Nb2O5, HfO2, Al2O3, Y2O3 and ZrO2, more preferentially Nb2O5, TiO2, CeO2 and even more preferentially TiO2, Nb2O5.
Preferably, the compounds with a low refractive index are used pure. According to a preferred embodiment of the invention, the compounds with a high refractive index are chosen from metal oxides, particularly the metal oxides of metals which are in the Periodic Table of the Elements in columns IIIA, IVA, VA and IIIB and the lanthanides, more particularly chosen from the following metal oxides: TiO2, CeO2, Nb2O3, Nb2O5, HfO2, Al2O3, Y2O3 and ZrO2, more particularly TiO2, Nb2O5, CeO2 and preferentially TiO2, Nb2O5, more preferentially TiO2, CeO2 and even more preferentially TiO2.
According to an advantageous embodiment of the invention, the compounds with a low refractive index are chosen from metal oxides and halides, more particularly metal oxides of metals which are in the Periodic Table of the Elements in columns IIA, IVB and VIIB; more particularly, the metal oxides with a low refractive index are chosen from SiO2, MgO and ITO, and fluorides, notably Na3AlF6, MgF2, PbF2, CaF2, KF, LiF, BaF2, NaF and SrF2, and preferentially chosen from ITO, SiO2 and MgO, more preferentially SiO2 or MgO, even more preferentially SiO2.
According to yet another particular embodiment of the invention, the adjacent layers have a high refractive index and the difference in refractive index between the adjacent layers is inclusively between 0.3 and 2, preferably between 0.4 and 2, more preferentially between 0.5 and 1.8, even more preferentially between 0.6 and 1.5 or even more preferentially between 0.7 and 1.3.
According to yet another embodiment of the invention, the adjacent layers have a low refractive index and the difference in refractive index between the adjacent layers is inclusively between 0.3 and 2, preferably between 0.4 and 2, more preferentially between 0.5 and 1.8, even more preferentially between 0.6 and 1.5 or even more preferentially between 0.7 and 1.3.
The multilayer material of the invention comprises at least three layers (N greater than or equal to 3). According to a particular mode of the invention, the number of layers N is odd and between 3 and 17, more particularly between 3 and 13 and even more particularly between 3 and 9.
Relationship between the Layers of the Material of the Invention and the Thickness of the Layers
The multilayer material of the invention is a material with an odd number N of layers:
As mentioned previously, the first and last layers may consist either of material A with a higher refractive index than B, or of material A with a lower refractive index than B.
Preferably, the higher the refractive index, the lower the thickness of the successive layers x or y and vice versa, the lower the index, the higher the thickness of the layers x or y.
Preferably, the thickness x is less than the thickness y.
According to a particular embodiment of the invention, the maximum thickness of each layer of the multilayer material of the invention is 120 nm; more particularly, the maximum thickness of each layer is 100 nm. Preferably, the thickness x is y is between 5 and 60 nm, more preferentially between 10 and 50 nm and even more preferentially between 20 and 40 nm.
According to an advantageous variant of the invention, in the mathematical formula (I), “a” is an integer greater than or equal to 0 and between 0 and 7, (0≤a≤7; thus 3≤N≤17).
More preferentially, “a” is between 0 and 5 (0≤a≤5; thus 3≤N≤13) and even more preferentially “a” is between 0 and 3 ((0≤a≤3; thus 3≤N≤9).).
Preferably, the multilayer material of the invention has a number N of layers of between 3 and 17 as follows:
In the particular case where N=3, the developed mathematical formula (I) becomes:
[x/y/x]
In the particular case where N=5, the developed mathematical formula (I) becomes:
[x/y/αx/y/x]
In the particular case where N=7, the developed mathematical formula (I) becomes:
[x/y/αx/y/αx/y/x]
In the particular case where N=9, the developed mathematical formula (I) becomes:
[x/y/αx/y/αx/y/αx/y/x]
In the particular case where N=11, the developed mathematical formula (I) becomes:
[x/y/αx/y/αx/y/αx/y/αx/y/x]
In the particular case where N=13, the developed mathematical formula (I) becomes:
[x/y/αx/y/αx/y/αx/y/αx/y/αx/y/x]
In the particular case where N=15, the developed mathematical formula (I) becomes:
[x/y/αx/y/αx/y/αx/y/αx/y/αx/y/αx/y/x]
In the particular case where N=17, the developed mathematical formula (I) becomes:
[x/y/αx/y/αx/y/αx/y/αx/y/αx/y/αx/y/αx/y/x]
It being understood that, for each particular case:
According to a preferred form of the invention, the multilayer material of the invention is such that:
According to a first embodiment of this preferred form of the invention, the outer layer is a layer with a lower refractive index than the adjacent layer.
According to a second embodiment of this preferred form of the invention, the outer layer has a higher refractive index than the adjacent layer.
According to a particular embodiment, the chemical composition and the thickness of the multilayer materials of the invention with N is equal to 3, 5, 7, 9, 13 and 17 layers are mentioned in the table below with thicknesses for each layer less than 100 nm. In these preferred embodiments, the (in)organic compound with a high refractive index, which is in particular inorganic, is TiO2 and the (in)organic compound with a lower refractive index, which in particular is also inorganic, is SiO2, with respective refractive indices of 2.5 and 1.5 at 440 nm. Preferably, the outer layers of the multilayer materials of the invention consist of (in)organic compounds, in particular inorganic compounds, having the highest refractive index.
According to a particular embodiment of the invention, the multilayer materials include between 3 and 17 layers and are such that:
According to a particular embodiment of the invention, the multilayer materials are such that:
Multilayer materials in which x and y are such that x<y, and preferably 5 nm≤x≤40 nm and 10 nm≤y≤50 nm and more preferentially 10 nm≤x≤30 nm and 20 nm≤y≤40 nm and x<y,
According to an even more preferred embodiment of the invention, the multilayer materials include between 3 and 17 layers and are such that:
According to another particular embodiment of the invention, the multilayer materials include between 3 and 17 layers and are such that:
Multilayer Materials in which:
According to a preferred embodiment of the invention, the multilayer materials include between 3 and 17 layers and are such that:
Multilayer materials in which x and y are such that x<y, and preferentially 41 nm≤x≤200 nm and 51 nm≤y≤250 nm and x<y, more preferentially 80 nm≤x≤120 nm and 90 nm≤y≤130 nm, α being as defined previously;
According to an even more preferred embodiment of the invention, the multilayer materials include between 3 and 17 layers and are such that:
In these embodiments, the UV filtration, in particular in the UVA and long UVA range, and also the satisfactory transparency in the visible range are notably obtained with the use of TiO2 and SiO2.
The invention also relates to a process for preparing the multilayer materials of the invention.
Before performing this process,
The relationships between the refractive indices of materials A and B used and the thicknesses of the layers of each of these materials define the “cut-off position” of the transition profile of the transmission between the UVA wavelength range (320 nm to 400 nm) and the visible range (400 nm to 780 nm).
It is possible to model the thickness of the layers to optimize the optical properties.
The calculations linking the thicknesses and the refractive index of the (in)organic compounds A and B constituting the layers of the multilayer material of the invention with the optical properties (transmission, reflection, absorption) may notably be performed via the “Transfer Matrix Method” or using “FDTD algorithms”.
Or via other “open source” algorithms that are available, for example, at the address
https://fr.mathworks.com/matlabcentral/fileexchange/47637-transmittance-and-reflectance-spectra-of-multilayered-dielectric-stack-using-transfer-transfer-transfer-mansx-method.
Commercial Algorithms may also be Used, for Instance:
http://www.lighttec.fr/optical-design-software/tfcalc/
https://www.lumerical.com/products/fdtd-solutions/
According to a particular embodiment of the invention, the iterative calculations for optimizing the “cut-off” position are performed via optimization algorithms such as a “particle swarm algorithm” or “genetic algorithms” in combination with or without the abovementioned algorithms.
References for these Algorithms:
During the modeling, the optimization on the thicknesses of the various layers x and y for N<9 is preferably performed on a material with N′ layers comprising at least 9 layers, more preferably at least 13 layers and even more preferably at least 15 layers.
According to a particular embodiment of the invention, the optimization is performed for a material comprising N layers, where N is less than 9. Its design will be produced by the iterative methods mentioned previously according to the following principle:
N′=[x/y/(αx/y)a′/x]
N=[x/y/(αx/y)z/x]
By following these construction instructions for N<9, the cut-off of the protecting agent with N layers may possibly fall outside the cut-off range [380 nm-420 nm]; in these cases, combination with either a particular mode of preparation of multilayer materials, or with specific application modes, or a combination of the two, make it possible to ensure a cut-off within the range.
The iterative approach may also be combined with the general knowledge of a person skilled in the art regarding multilayer materials and also regarding the manufacturing processes used and known in the field by a person skilled in the art.
One subject of the invention is the process for preparing the multilayer materials as defined previously, comprising the following steps:
The term “substrate” means a support for applying the various successive layers of (in)organic materials A and B with different refractive indices; this substrate may be in the form of metal plates, sheets, wovens or nonwovens, or consist of glass, of natural or non-natural polymeric compound such as plastics, nonconductors or (semi)conductors. This substrate may be flat or non-flat, rounded or spherical, preferably flat.
According to one embodiment of the invention, the multilayer material having an odd number N of layers contains also a substrate.
According to a particular embodiment of the invention, the substrate consists of an inorganic compound such as glass, silicon or quartz, of metal such as aluminum or of an organic compound preferably chosen from the following organic polymers: poly(methyl methacrylate) (PMMA), poly(ethylene terephthalate) (ET), polypropylene (PP), polyethylene (PE), polyvinyl chloride (PVC), polyimide (PI), nylons, celluloses and derivatives thereof such as paper, or cotton. According to a particular embodiment, the substrate is inorganic such as glass or quartz, preferably glass.
The multilayer materials of the invention may also be manufactured on metal substrates, semiconductors or metal oxides.
Preferably, the process for manufacturing the multilayer materials of the invention comprises the following steps: 1) providing a substrate, 2) depositing a sacrificial layer onto the substrate, and then 3) successive deposition of an odd number of alternated layers of (in)organic materials A and B onto the sacrificial layer, and then 4) the sacrificial layer is selectively removed, in particular by exposure to a chemical solution, and 5) the multilayer material thus obtained is optionally subjected to a treatment to adjust its size and/or to a post-treatment.
According to another embodiment of the invention, the multilayer material having an odd number N of layers is free of substrate.
According to a particular embodiment of the invention, the process for preparing the multilayer materials involves a nonstick layer also known as a sacrificial layer.
If the process involves the application of a sacrificial or nonstick layer, then the substrate must be inert with respect to said sacrificial or nonstick layer.
In particular, the compounds that may be used in the sacrificial layer are chosen from the following polymers: i) acenaphthylene/MMA polymer; ii) acenaphthylene/styrene/acrylic polymer; iii) acrylic/butadiene/styrene polymer; iv) (acrylonitrile/butadiene/styrene)amides polymer; v) acrylimide/acrylic acid polymer; vi) (low molecular weight) acetylene polymer; vii) acrylic polymer; viii) acrylonitrile/butadiene (rubber) polymer; viii) alkyd resins; ix) alkyl resins preferably of (C1-C8)alkyl; x) alkylene glycol polymer preferably of (C1-C8)alkylene; xi) amide/imide polymer; xii) acrylonitrile polymer; xiii) acrylic acid polymer; xiv) amylose propylate polymer; xv) amylose acetate polymer; xvi) amylose butylate polymer; xvii) acrylonitrile/styrene polymer; xviii) 1-butene polymer; xix) butyl rubber; xx) butyl methacrylate polymer; xxi) butylene terephthalate polymer; xxii) butadiene/acrylic polymer; xxiii) acid/acrylonitrile butyl isocyanate polymer; xxiv) cellulose acetate polymer; xxv) cellulose nitrate polymer; xxvi) halogenated, notably chlorinated, polyethylene polymer (chloroprene); xxvii) caprolactam polymer; xxviii) carbonate polymer; xxix) carboxylated polybutadiene polymer; xxx) carboxy(C1-C6)alkylcellulose polymer, preferably carboxymethylcellulose polymer; xxxi) cis-trans isoprene polymer (preferably cis-isoprene); xxxii) cellulose trinitrate polymer; xxxiii) dextran polymer; xxxiv) dialkyl phthalate polymer, preferably di(C1-C6)alkyl phthalate polymer; xxxv) dimethylsiloxane polymer; xxxvi) dodecyl acrylate polymer; xxxvii) dioxalane polymer; xxxvii) (C2-C6)alkylene oxide polymer, preference ethylene oxide polymer; xxxviii) polyethers; xxxix) epichlorohydrin polymer; xxxx) epoxy resins; xxxxi) (C1-C6)alkyl acrylate, preferably ethyl acrylate polymer; xxxxii) (C2-C6)alkylene/(C1-C6)alkylcarbonyl(C2-C6)alkylenoxy polymer, preference ethylene/vinyl acetate (EVA) polymer; xxxxiii) (C2-C6)alkylene/(C2-C6)alkylene polymer, preferably ethylene/propylene polymer; xxxxiv) (C2-C6)alkylene terephthalate polymer, preferably polyethylene terephthalate (PET) polymer; xxxxv) (C2-C6)alkylene/(C2-C6)alkenoic acid polymer or salts thereof with an alkaline agent or with alkali metals or alkaline-earth metals, and (C1-C6)alkyl esters thereof, preferably ethylene/acrylic acid polymer or salts thereof with an alkaline agent or with alkali metals or alkaline-earth metals and the (C1-C6)alkyl esters thereof; xxxxvi) (C2-C6)alkylene/(C2-C6)alkenoic acid/(C2-C6)alkenylcarbonyloxy(C1-C6)alkyl polymer, preferably ethylene/methylacrylate polymer; xxxxvii) ethylene/1-hexane polymer; xxxxviii) polyesters; xxxxix) fatty acid polymer; L) furfuryl alcohol polymer; Li) gelatin polymer; Lii) glyceride polymer; Liii) glycol ester/glycerol polymer; Liv) polyglycols; Lv) polyisoprene; Lvi) polyisobutylene; Lvii) polyisocyanates; Lviii) polyimides; Lix) imic acid polymer; Lx) aryl(C2-C6)alkenyl polymer, preferably isopropylidene-1,4-phenylene polymer; Lxi) lignin sulfonates; Lxii) lipid polymer; Lxiii) melamines; Lxiv) (C2-C6)alkenoic acid polymer or salts thereof with an alkaline agent or with alkali metals or alkaline-earth metals and the (C1-C6)alkyl esters thereof, preferably methyl methacrylate polymer; Lxv) polymethylacrylates; Lxvi) (C2-C6)alkenoic acid polymer or salts thereof with an alkaline agent or with alkali metals or alkaline-earth metals and the (C1-C6)alkyl esters thereof/aryl(C2-C6)alkenyl, preferably methyl methacrylate/styrene polymer; Lxvii) methylpentene polymer; Lxviii) oxycarbonylarylene polymer, preferably oxycarbonyloxy-1,4-phenylene polymer; Lxix) oxy(C1-C6)alkylene polymer, preferably polyoxypropylene or polyoxymethylene; Lxxi) polymer of (C2-C6)alkenoic acid ester and of (C8-C20)alkanol, preferentially octadecyl methacrylate polymer; Lxxii) (C8-C20)alkenyl polymer; Lxxiii) oxymaleoyloxy(C1-C8)alkylene polymer, preferably oxymaleoyloxhexamethylene polymer; Lxxiv) oxysuccinyloxy(C1-C8)alkylene polymer, preferably oxysuccinyloxhexamethylene polymer; Lxxv) polyols; Lxxvi) hydroxyaryl polymers, preferably phenolic polymer; Lxxvi) phenol-formaldehyde resins; Lxxvii)oxyarylene polymer, preferably polyphenylene oxide; Lxxviii) polypropylene; Lxxix) poly(C1-C6)alkylene oxide, preferably polypropylene oxide; Lxxx) propylene/1-butene polymer; Lxxxi) polyvinyl acetate; Lxxxii) polyvinyl alcohol (PVA); Lxxxiii) polymer of vinyl butyral; Lxxxiv) polymer of vinyl halide, notably vinyl chloride, or vinyl fluoride polymer; Lxxxv) vinyl methyl ether polymer; Lxxxvi) vinyl halide/vinyl polymer, notably vinyl chloride/vinyl polymer; Lxxxvii) acetate/maleic acid/vinyl alcohol/vinyl acetate polymer; Lxxxv) polyvinyl esters; Lxxxvi) polyvinylpyrrolidone/vinyl acetate; Lxxxvii) vinyl acetate/ethylene polymer; Lxxxix) vinyl acetate/ethylene/acrylate polymer; xC) vinyl halide polymer, notably vinyl bromide polymer; xCi) ferrocene vinyl polymer; xCii) vinyl carbazole polymer; xCiii) vinyl formaldehyde polymer; xCiv) cellulose propionates; and xCv) vinyl resins.
In particular, the sacrificial layer consists of organic compounds chosen from soluble polymers such as vinyl resins (for example poly(vinyl acetate), polyvinyl alcohol (PVA), polyvinylpyrrolidone (PVP), acrylic and methacrylic resins (polyacrylic acid (PAA), polymethacrylic acid (PMAA), polyacrylamide), polyethylene glycols (PEG), cellulose and derivatives thereof, (poly-oligo-mono-)saccharides, and organic salts.
The sacrificial layer may also consist of inorganic compounds, metals and/or semiconductors such as aluminum, aluminum gallium arsenide, dialuminum trioxide/alumina/sapphire, antimony, bismuth, brass, bronze, carbon, chromium, cobalt, copper, gallium arsenide, germanium, indium, indium gallium arsenide, indium gallium phosphide, indium phosphide, indium phosphide oxide oxides, iridium, iron, lead, magnesium, molybdenum, nickel, niobium, tin, titanium, tungsten, vanadium, zinc, similar alloys, and also inorganic salts.
According to another variant, the preparation process consists in depositing a sacrificial layer onto the substrate, and then in alternately depositing an odd number N of layers of (in)organic compounds A and B with a high refractive index and a lower refractive index onto said nonstick or sacrificial layer.
The deposition step may be performed via well-known processes for depositing successive thin films. These deposition processes may include, without being limited thereto, vapor deposition processes such as chemical vapor deposition (CVD) or physical vapor deposition (PVD), or wet chemical processes such as precipitation or sol-gel condensation, or wet-route coating using a roll-to-roll process, deposition using a roller, spin coating, and dip coating. The majority of these processes are partially described in the book “Special Effect Pigments”, Gerhard Pfaff, ISBN 9783866309050.
The separation or delamination of the multilayer material from the substrate or from the sacrificial layer may be performed by dissolution, thermal decomposition, mechanical action, chemical attack, irradiation or a combination of these operations. Processes for detaching the multilayer material from the substrate or from the sacrificial layer may be found in US 2012/0256333 A1 “Process for manufacturing an autonomous multilayer thin film”.
According to one embodiment of the preparation process, the sacrificial layer and the various layers of (in)organic materials A and B with a high refractive index and with a lower refractive index are exposed to an aqueous chemical solution which is either an alkaline attack agent, i.e. an alkaline solution (pH>7), or an acidic attack solution, i.e. an acidic solution (pH<7), or an aqueous or organic solvent. Exposure of the substrate, of the sacrificial layer and of the multilayer material of the invention to an alkaline solution or to an acidic solution or to a solvent makes it possible to dissolve the sacrificial layer, thus releasing the multilayer material of the invention from the substrate.
According to another variant, the chemical solution is an organic or mineral solvent, which dissolves the sacrificial layer, thus releasing the multilayer material from the substrate.
Once released from the substrate, the multilayer material of the invention is then “autonomous”, i.e. free of substrate and of sacrificial or nonstick layer.
According to a particular embodiment of the process of the invention, the sacrificial layer is a metallic and/or semiconducting layer such as aluminum deposited notably using a vacuum deposition technique. The compound that is useful for destroying said metallic sacrificial layer is then an alkaline solution which will specifically react with said sacrificial layer so as to detach the substrate from the multilayer material of the invention without disrupting the UV-screening optical properties. To make the solution alkaline, mention may be made of the use of alkaline agents notably chosen from alkali metal or alkaline-earth metal hydroxides such as sodium hydroxide.
According to another particular embodiment of the process of the invention, the sacrificial layer is organic, and more particularly said layer is an organic polymer.
According to this embodiment, the organic sacrificial layer is separated from the multilayer material of the invention with a solvent or with an alkaline solution or with an acidic solution.
As examples of organic sacrificial layers, mention may be made of the following compounds for which the nature of the solvent or of the alkaline solution or of the acidic solution to be used for separating said sacrificial layer from the multilayer material of the invention is specified:
It is also seen that the removal of the nonstick or sacrificial layer using a chemical solution to release the multilayer material without substrate does not affect the color or the optical properties of said multilayer material. For example, the visual color, the absorption properties, the reflection properties, etc. of the multilayer material remain identical or equivalent to what they were before the removal of the sacrificial layer.
According to a particular embodiment for preparation of multilayer materials including N layers, where N is less than 17, more preferentially N is less than 13 and even more preferentially N is less than 9, a post-treatment is performed after the delamination step 3 and/or after the size adjustment step 4.
This post-treatment consists in stacking at least two particles of multilayer materials of (in)organic compounds containing N layers, preferably in the form of flat particles. This stacking is performed in the alternating axis of the layers x and y.
Mention may Notably be made of the Following Post-Treatment Processes:
According to a particular embodiment, the preparation of multilayer materials of the invention involves step 4) which consists in adjusting the size of the multilayer material. This step 4) consists in performing milling and/or screening in order to homogenize the size distribution of the multilayer particles to the desired values.
Milling is performed to obtain particles with a size of less than 1000 μm (D90 by volume), preferentially with a size of less than 700 nm (D90 by volume) and even more preferentially with a size of less than 400 nm (D90 by volume). This size distribution may be determined by using laser scattering granulometry, for example with the Mastersizer 2000 machine from Malvern Instruments Ltd.
Screening is performed to select particles as a function of their size and thus to obtain better size homogeneity of the multilayer materials of the invention. For example, the screening may be performed to select particles with a size of between 20 and 400 μm.
The present invention also relates to a cosmetic use of a multilayer material, as an active ingredient for screening out UV rays.
The present invention also relates to a composition, in particular a cosmetic composition, for topical use intended to be applied to keratin materials, notably human keratin materials, in particular the skin, keratin fibers, in particular the hair, and the nails, comprising at least one multilayer material of the invention as defined previously.
The multilayer material may be in dry form (powder, flakes, plates), as a dispersion or as a liquid suspension or as an aerosol. The multilayer material may be used in the form as provided or may be mixed with other ingredients.
One subject of the invention is a composition comprising one or more multilayer materials as defined previously.
The composition of the invention may be in various galenical forms. Thus, the composition of the invention may be in the form of a powder composition (pulverulent) or of a liquid composition, or in the form of a milk, a cream, a paste or an aerosol composition.
The compositions according to the invention are in particular cosmetic compositions, i.e. the multilayer material(s) of the invention are in a cosmetic medium. The term “cosmetic medium” means a medium that is suitable for application to keratin materials, notably human keratin materials such as the skin, said cosmetic medium generally consisting of water or of a mixture of water and of one or more organic solvents or of a mixture of organic solvents. Preferably, the composition comprises water and in a content notably of between 5% and 95% inclusive relative to the total weight of the composition. The term “organic solvent” means an organic substance that is capable of dissolving another substance without chemically modifying it.
Examples of organic solvents that may be mentioned include lower C2-C6 alkanols, such as ethanol and isopropanol; polyols and polyol ethers, for instance 2-butoxyethanol, propylene glycol, propylene glycol monomethyl ether and diethylene glycol monoethyl ether and monomethyl ether, and also aromatic alcohols, for instance benzyl alcohol or phenoxyethanol, and mixtures thereof.
The organic solvents are present in proportions preferably inclusively between 0.1% and 40% by weight approximately relative to the total weight of the composition, more preferentially between 1% and 30% by weight approximately and even more particularly inclusively between 5% and 25% by weight relative to the total weight of the composition.
The compositions of the invention may contain a fatty phase and may be in the form of direct or inverse emulsions.
The compositions of the invention contain between 0.1% and 40% of multilayer materials, in particular from 0.5% to 20%, more particularly from 1% to 10% and preferentially 1.5% to 5% by weight relative to the total weight of the composition.
The concentration of multilayer materials in the composition may be adjusted as a function of the number N of layers constituting the multilayer material(s) included in the composition.
The compositions of the invention may be used in single application or in multiple application. When the compositions of the invention are intended for multiple application, the content of multilayer material(s) is generally lower than in compositions intended for single application.
For the purposes of the present invention, the term “single application” means a single application of the composition, this application possibly being repeated several times per day, each application being separated from the next one by one or more hours, or an application once a day, depending on the need.
For the purposes of the present invention, the term “multiple application” means application of the composition repeated several times, in general from 2 to 5 times, each application being separated from the next one by a few seconds to a few minutes. Each multiple application may be repeated several times per day, separated from the next one by one or more hours, or each day, depending on the need.
Said multilayer material of the invention is an agent for protecting against UVA and UVB; it notably improves the overall screening-out of UV while at the same time maintaining good overall transmission in the visible range.
It appears that the multilayer materials of the invention, by virtue i) of their specific designs, ii) of the choice of thickness of each layer, iii) of the chemical composition of organic and/or inorganic compounds, iv) of the choice of organic and/or inorganic compounds with a low and a higher diffraction coefficient, and iv) of the suitable preparation method, and v) of the suitable application method, notably make it possible to afford:
The multilayer materials of the invention are used in the cosmetic compositions, in particular for application to keratin materials, notably human keratin materials such as the skin, at a concentration preferably between 0.1% and 40% by weight relative to the total weight of the composition comprising them; more preferentially between 0.5% and 20% by weight relative to the total weight of the composition comprising them.
The concentrations of multilayer materials of the invention may be adjusted as a function of the number N of layers of said material. The composition may be in any presentation form.
The materials of the invention may be applied to the keratin materials either as a single application or as multiple applications. For example, a cosmetic composition comprising at least one multilayer material according to the invention may be applied once.
According to another variant, the application process involves several successive applications on the keratin materials of a cosmetic composition comprising at least one multilayer material according to the invention.
They may also be connected application methods, such as a saturated single application, i.e. the single application of a cosmetic composition with a high concentration of multilayer materials according to the invention, or with multiple applications of cosmetic composition (less concentrated) comprising at least one multilayer material according to the invention. In the case of multiple applications, several successive applications of cosmetic compositions comprising at least one multilayer material of the invention are repeated with or without a delay between the applications.
Another subject of the invention is a process for treating keratin materials, notably human keratin materials such as the skin, by application to said materials of a composition as defined previously, preferably by 1 to 5 successive applications, leaving to dry between the layers, the application(s) being sprayed or otherwise.
According to one embodiment of the invention, the multiple application is performed on the keratin materials with a drying step between the successive applications of the cosmetic compositions comprising at least one multilayer material according to the invention. The drying step between the successive applications of the cosmetic compositions comprising at least one multilayer material according to the invention may take place in the open air or artificially, for example with a hot air drying system such as a hairdryer.
According to a preferred embodiment of the invention, the multilayer material is in particle form.
According to a particular embodiment of the invention, the multilayer material(s) of the invention are incorporated into the cosmetic composition, the multilayer materials of the invention and in particular the particles may be stacked according to specific processes along the alternating axis of the layers x and y before or after the application according to the specific preparation methods and application methods.
The multilayer materials of the invention, and the composition comprising them and the methods for applying the multilayer materials of the invention, make it possible notably to improve the state of dispersion and the coverage of the particles, and to improve the UV-screening properties, and/or the transparency in the visible range and the UV→visible cut-off.
Another subject of the invention is the use of one or more multilayer materials as defined previously, as UVA and UVB screening agent for protecting keratin materials, notably the skin.
The examples that follow serve to illustrate the invention without, however, being limiting in nature.
Measurement of the UV-screening properties of the multilayer materials of the invention and outside the invention
Comparison between a 5-Layer Material According to the Invention and Outside the Invention
Two 5-layer samples were manufactured via standard methods by vapor deposition (CVD/PVD, S5) on 9×9 cm transparent glass substrates. A thin layer of water-soluble PVA polymer (JP-05® Japan Vam and Poval Co) was applied to the surface of the glass plates as nonstick (sacrificial) layer before the vapor deposition. The multilayer materials were prepared by detachment of the abovementioned films from the glass substrate after immersion in hot water (50° C.) for 6 hours. Once detached, the multilayer materials were recovered by filtration and redispersed in deionized water. The first multilayer material ML1 is according to the invention. The second multilayer material ML2 outside the invention was designed as comparative.
The thicknesses detailed and compositions of each layer are given in the following table:
The measurements of transmittance between the 5-layer materials ML1 and ML2 were performed as follows:
A drop of a dispersion of multilayer material at 1.7% by weight in deionized water was deposited onto a quartz substrate. After total evaporation of the water, the transmittance measurement was performed.
A brush was immersed in the dispersion of multilayer materials (1.7% by weight) and the excess multilayer material was removed, followed by applying a continuous coat to the quartz substrate. After evaporation of the water under room temperature conditions (20° C.), the operation was performed three times with measurement of the transmittance and microscopy in each step in order to see the influence of the surface covering and of the amount of material on the optical properties.
In order to vary the study on the applications of the multilayer material, coating by spraying was tested. Before applying the material to the substrate, the size of ML1 was reduced by treatment with an Ultra-Turrax® machine for 5 minutes at 15 000 rpm, giving rise to sML1. The size comparison is found in the table below:
The particle size distributions were determined by laser scattering using a Malvern Instruments Ltd Master Size 2000 granulometer. This laser scattering particle size analyzer uses a blue light (wavelength of 488.0 μm) and a red light (He-Ne wavelength of 633.8 μm).
An Ecospray rechargeable micro-sprayer with a disposable gas-pressure tank was used to apply a dispersion sML1 of inorganic compounds onto the substrate. The application was performed on a hot substrate so as to accelerate the evaporation of the water, while maintaining a distance of about 25 cm between the sprayer and the substrate. This procedure was repeated three more times, waiting 5 minutes between each application.
The transmittance measurements were taken with a USB4000-UV-VIS spectrophotometer (Ocean Optic) equipped with a reflectance-transmittance integration sphere (Oriel Instruments, model 70491). The transmittance data were recorded on a quartz substrate as foundation; its effect was subtracted by using an identical uncoated quartz as blank in the double beam. The light source was established between 200 and 800 nm, DH-2000-BAL Ocean Optics.
The overall transmission is higher for the multilayer material according to the invention ML1, in particular in the blue wavelength range; 57% as opposed to 39% for ML1 relative to the comparative ML2.
The multilayer material ML1 according to the invention functions better in terms of capacity for protecting against UV and of overall visible transparency than the material ML2 outside the invention.
Multiple Applications, Comparison between 1 Application and 3 Applications:
The overall UV transmission decreases greatly, notably for UVA; the transmission passes from 50% to 20% (reduction by a factor of 2.5) for the multilayer material ML1 according to the invention and from 25% to 13% (reduction by a factor of 1.9) for the comparative material ML2.
The overall visible transmission is significantly less impacted for the multilayer material ML1 of the invention than for the comparative multilayer material ML2, notably in the blue wavelength range: the transmission reduction is 1.3 for ML1 relative to a factor of 1.46 for ML2.
It follows that the multilayer material ML1 according to the invention has a better capacity for protecting against UV and better overall visible transparency than the multilayer material ML2 outside the invention.
It is seen that ML1 has good UV-screening properties and also high visible transmission.
Transmittance-to-wavelength curves for the multilayer material according to the invention with λ the wavelength axis (nanometers) and t the transmittance axis (nm−1):
Transmittance-to-wavelength curves for the multilayer material outside the invention:
Values of ML1 and ML2 in table 10 are given in nm−1
The UV and Visible transmittance-to-wavelength slope is obtained by linear regression; it is markedly higher for the multilayer material ML1 according to the invention than for the material ML2 outside the invention:
More than twice as high for ML1 in the saturated application and for an application versus ML2.
The slope parameter increases significantly with the number of applications for ML1, unlike ML2. The sprayed application also improves the slope parameter.
Multiple application of the comparative multilayer material ML2 affords little improvement as regards the slope parameter.
Besides the high transmittance in the visible range, of high transmittance-to-wavelength slope (greater than 3×10−3), the multilayer material of the invention has, as another noteworthy optical property, a narrow filtration front between UV and the visible range.
The cut-off position is well defined in the case of the multilayer material ML1 according to the invention at 400 nm±10 nm, independently of the application method. Conversely, in the case of the multilayer material ML2 outside the invention, the shift passes from 450 nm to 488 nm, which shows high dependence of the cut-off position as a function of the application method for the comparative ML2.
The following simulations will demonstrate designs fitting the invention description with other materials than the combination TiO2/SiO2.
All designs composed of a material A and B presented in the following were achieved thanks to transfer matrix calculations coupled with a particle swarm optimization algorithm.
More precisely, the relationships between the refractive indices of materials A and B used and the thicknesses of the layers of each of these materials define the “cut-off position” of the transition profile of the transmission between the UVA wavelength range (320 nm to 400 nm) and the visible range (400 nm to 780 nm).
It is possible to model the thickness of the layers to optimize the optical properties.
The calculations linking the thicknesses and the refractive index of the (in)organic compounds A and B constituting the layers of the multilayer material of the invention with the optical properties (transmission, reflection, absorption) may notably be performed via the “Transfer Matrix Method” such as the one in the “open source” algorithms that are available, for example, at the address
https://fr.mathworks.com/matlabcentral/fileexchanpe/47637-transmittance-and-reflectance-spectra-of-multilavered-dielectric-stack-usinp-transfer-transfer-transfer-mansx-method.
According to a particular embodiment of the invention, the iterative calculations for optimizing the “cut-off” position are performed via a “particle swarm algorithm” from the optimization toolbox of the software Matlab from Mathworks company.
The refractive index data needed to model the optical properties of multilayers (real refractive index n and imaginary refractive index k) can be found in the open source database https://refractiveindex.info/. The specific references are reported in the following tabulation.
Mater. Express 7, 989-1006 (2017) (Numerical data kindly provided by
J. Res. Natl. Bur. Stand. 49 249-252 (1952)
The surrounding medium simulates a cosmetic base of constant refractive index of value 1.45.
An ideal multi-application process was modelled to demonstrate the improvement of the optical performance as described in the invention. That is to say, we assume the stacking to be perfect so that a given multi-application of a given multilayer from the invention would be equivalent to another multilayer of higher number of layer from the invention. The equivalency tabulation is reported in the following table:
Therefore, in order to demonstrate the optical performance improvement thanks to a simulated multi-application process, we will in the following directly compare the optical performances of 5, 9, 13, multilayers. The conclusions can be extrapolated from 3 to 17 layers.
This section reproduces in simulation with the procedure described above the two experimental examples ML1 and ML2. Since the refractive index of the real and simulated materials are likely to be slightly different, the optimization of the ML S1 is slightly different from ML1
Equation of Transition between UV and Visible Domain:
Both designs have similar performances for the simulation of an ideal application once, with
The simulation of 3 applications in comparison to 1 application for each ML demonstrates:
Therefore, the first design (invention) is more efficient than the second (outside the invention). Regarding the diminution of the UV transmission, the constant behavior in the visible range, the respect of the cut-off position around 400 nm+/−10 nm and at last the augmentation of the transition slope between UV and visible domains.
Although the values may be slightly different between simulated and experimental values due mainly to uncertainties on the true refractive index of the materials, the trends of performance are similar. Therefore we demonstrate that this performance prediction by simulation is in agreement with the experimental evaluation.
Exemplification with Other Materials than the Association TiO2/SiO2
Family A—with TiO2
The thicknesses detailed and compositions of each layer are given in the following table:
Equation of Transition between UV and Visible Domain:
In each example ML A1, A2, A3, A4 between one application and 3 applications:
In conclusion these four designs belonging to the definition of the invention demonstrates improvements of their optical properties (mean UV, UVA, UVB transmissions, slope of transition between UV and visible region and cut-off position) by a simulated multi-application process.
Family B—with Nb2O5
The thicknesses detailed and compositions of each layer are given in the following table:
Equation of Transition between UV and Visible Domain:
In each example ML B1, B2, B3, B4 between one application and 3 applications:
In conclusion these four designs belonging to the definition of the invention demonstrates improvements of their optical properties (mean UV, UVA, UVB transmissions, slope of transition between UV and visible region and cut-off position) by a simulated multi-application process.
Family C—with ZnO
The thicknesses detailed and compositions of each layer are given in the following table:
Equation of Transition between UV and Visible Domain:
For example ML C1 between one application and 3 applications:
In conclusion this design belonging to the definition of the invention demonstrates improvements of its optical properties by a simulated multi-application process.
Family D—with ZnS
The thicknesses detailed and compositions of each layer are given in the following table:
Equation of Transition between UV and Visible Domain:
For example ML D1 between one application and 3 applications:
In conclusion this design belonging to the definition of the invention demonstrates improvements of its optical properties by a simulated multi-application process.
Family E—TiO2 with Mix SiO2/PS
In the particular case of a mix of organic and inorganic materials we simulated a mix of SiO2 and polystyrene (PS) at a 10% wt concentration (mass fraction).
In order to simulate this mix we calculated the resulted n and k values of the new material:
nSIO290%PS10%=0.9*nSiO2+0.1*nPS
k
SIO290%PS10%=0.9*kSiO2+0.1*kPS
The thicknesses detailed and compositions of each layer are given in the following table:
Equation of Transition between UV and Visible Domain:
For example ML E1 between one application and 3 applications:
In conclusion this design belonging to the definition of the invention demonstrates improvements of its optical properties by a simulated multi-application process.
Number | Date | Country | Kind |
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FR1904826 | May 2019 | FR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2020/062627 | 5/6/2020 | WO |