Patent Application
20090116152
The present invention relates to perpendicular magnetic recording and more particularly to a magnetic write head having a multi-layer stitched pole for decreasing eddy current and increasing data rate.
The heart of a computer's long term memory is an assembly that is referred to as a magnetic disk drive. The magnetic disk drive includes a rotating magnetic disk, write and read heads that are suspended by a suspension arm adjacent to a surface of the rotating magnetic disk and an actuator that swings the suspension arm to place the read and write heads over selected circular tracks on the rotating disk. The read and write heads are directly located on a slider that has an air bearing surface (ABS). The suspension arm biases the slider toward the surface of the disk, and when the disk rotates, air adjacent to the disk moves along with the surface of the disk. The slider flies over the surface of the disk on a cushion of this moving air. When the slider rides on the air bearing, the write and read heads are employed for writing magnetic transitions to and reading magnetic transitions from the rotating disk. The read and write heads are connected to processing circuitry that operates according to a computer program to implement the writing and reading functions.
The write head has traditionally included a coil layer embedded in first, second and third insulation layers (insulation stack), the insulation stack being sandwiched between first and second pole piece layers. A gap is formed between the first and second pole piece layers by a gap layer at an air bearing surface (ABS) of the write head and the pole piece layers are connected at a back gap. Current conducted to the coil layer induces a magnetic flux in the pole pieces which causes a magnetic field to fringe out at a write gap at the ABS for the purpose of writing the aforementioned magnetic transitions in tracks on the moving media, such as in circular tracks on the aforementioned rotating disk.
In recent read head designs a spin valve sensor, also referred to as a giant magnetoresistive (GMR) sensor, has been employed for sensing magnetic fields from the rotating magnetic disk. The sensor includes a nonmagnetic conductive layer, referred to as a spacer layer, sandwiched between first and second ferromagnetic layers, referred to as a pinned layer and a free layer. First and second leads are connected to the spin valve sensor for conducting a sense current therethrough. The magnetization of the pinned layer is pinned perpendicular to the air bearing surface (ABS) and the magnetic moment of the free layer is located parallel to the ABS, but free to rotate in response to external magnetic fields. The magnetization of the pinned layer is typically pinned by exchange coupling with an antiferromagnetic layer.
The thickness of the spacer layer is chosen to be less than the mean free path of conduction electrons through the sensor. With this arrangement, a portion of the conduction electrons is scattered by the interfaces of the spacer layer with each of the pinned and free layers. When the magnetizations of the pinned and free layers are parallel with respect to one another, scattering is minimal and when the magnetizations of the pinned and free layer are antiparallel, scattering is maximized. Changes in scattering alter the resistance of the spin valve sensor in proportion to cos θ, where θ is the angle between the magnetizations of the pinned and free layers. In a read mode the resistance of the spin valve sensor changes proportionally to the magnitudes of the magnetic fields from the rotating disk. When a sense current is conducted through the spin valve sensor, resistance changes cause potential changes that are detected and processed as playback signals.
In order to meet the ever increasing demand for improved data rate and data capacity, researchers have recently been focusing their efforts on the development of perpendicular recording systems. A traditional longitudinal recording system, such as one that incorporates the write head described above, stores data as magnetic bits oriented longitudinally along a track in the plane of the surface of the magnetic disk. This longitudinal data bit is recorded by a fringing field that forms between the pair of magnetic poles separated by a write gap.
A perpendicular recording system, by contrast, records data as magnetizations oriented perpendicular to the plane of the magnetic disk. The magnetic disk has a magnetically soft underlayer covered by a thin magnetically hard top layer. The perpendicular write head has a write pole with a very small cross section and a return pole having a much larger cross section. A strong, highly concentrated magnetic field emits from the write pole in a direction perpendicular to the magnetic disk surface, magnetizing the magnetically hard top layer. The resulting magnetic flux then travels through the soft underlayer, returning to the return pole where it is sufficiently spread out and weak that it will not erase the signal recorded by the write pole when it passes back through the magnetically hard top layer on its way back to the return pole.
The present invention provides a magnetic write head designed for increased data rate recording. The write head includes a magnetic write pole that is located between first and second magnetic shaping layers.
One or both of the magnetic shaping layers can be separated from the write pole by a thin, electrically insulating, non magnetic layer. The presence of this electrically insulating, non-magnetic layer forms a laminated interface between the write pole and the shaping layer that advantageously reduces magnetic domains and eddy currents.
In addition, one of the magnetic shaping layers can be configured as a laminated structure with layers of magnetic material separated by thin non-magnetic layers. This structure further reduces the formation of magnetic domains and eddy currents, thereby further increasing the data rate of the write head.
These and other features and advantages of the invention will be apparent upon reading of the following detailed description of preferred embodiments taken in conjunction with the Figures in which like reference numerals indicate like elements throughout.
For a fuller understanding of the nature and advantages of this invention, as well as the preferred mode of use, reference should be made to the following detailed description read in conjunction with the accompanying drawings which are not to scale.
The following description is of the best embodiments presently contemplated for carrying out this invention. This description is made for the purpose of illustrating the general principles of this invention and is not meant to limit the inventive concepts claimed herein.
Referring now to
At least one slider 113 is positioned near the magnetic disk 112, each slider 113 supporting one or more magnetic head assemblies 121. As the magnetic disk rotates, slider 113 moves radially in and out over the disk surface 122 so that the magnetic head assembly 121 may access different tracks of the magnetic disk where desired data are written. Each slider 113 is attached to an actuator arm 119 by way of a suspension 115. The suspension 115 provides a slight spring force which biases slider 113 against the disk surface 122. Each actuator arm 119 is attached to an actuator means 127. The actuator means 127 as shown in
During operation of the disk storage system, the rotation of the magnetic disk 112 generates an air bearing between the slider 113 and the disk surface 122 which exerts an upward force or lift on the slider. The air bearing thus counter-balances the slight spring force of suspension 115 and supports slider 113 off and slightly above the disk surface by a small, substantially constant spacing during normal operation.
The various components of the disk storage system are controlled in operation by control signals generated by control unit 129, such as access control signals and internal clock signals. Typically, the control unit 129 comprises logic control circuits, storage means and a microprocessor. The control unit 129 generates control signals to control various system operations such as drive motor control signals on line 123 and head position and seek control signals on line 128. The control signals on line 128 provide the desired current profiles to optimally move and position slider 113 to the desired data track on disk 112. Write and read signals are communicated to and from write and read heads 121 by way of recording channel 125.
With reference to
With reference now to
The write head 306 includes a write pole 314, having an end disposed toward an air bearing surface (ABS). The write head also includes a return pole 316, which also has an end disposed toward the ABS. The return pole 316 is magnetically connected with a magnetic back gap 318. The write pole 314 is magnetically coupled with first and second shaping layers 320, 321, which will be described in greater detail herein below. The write pole 314 and magnetic shaping layers 320, 321 are magnetically coupled with the return pole via the back gap layer 318. The non-magnetic layers 402, 404 can extend all of the way to the front and back edges of the shaping layers 320, 321 as shown (in which case the magnetic coupling between the write pole 314 and the shaping layers 320, 321 includes magnetostatic coupling. Alternatively, the non-magnetic layers 402, 404 can stop short of one or both of the front or back edges of the shaping layers 320, 321 so that at least a portion of the write pole 314 is directly magnetically connected with the shaping layers 320, 321.
The write pole 320 is preferably constructed of a high magnetic moment, low coercivity magnetic material, and is more preferably constructed as a laminate of layers of magnetic material separated by thin layers of non-magnetic material.
The write head 306 also includes an electrically conductive write coil 322, shown in cross section in
During operation, a magnetic field from the write coil 322 causes a magnetic flux to flow through the shaping layer 320 and write pole 314. This causes a magnetic write field 328 to emit from the write pole 314 at the ABS. This write field 328 passes through a thin magnetically hard top layer 330 of an adjacent magnetic medium 332. The write field then travels through a magnetically soft under-layer 334 of the magnetic medium 332 before passing back to the return pole 316. The write field emitted from the write pole 314 locally magnetizes the magnetically hard top layer 330, thereby writing a bit of data. The return pole 316 has a cross section at the ABS that is much larger than that of the write pole 314 so that the write field 328 passing back to the return pole is sufficiently spread out that it does not erase the previously recorded bit.
A magnetic pedestal 336 can be provided, and can be magnetically connected with the return pole 316 at the ABS end of the return pole 316, extending toward, but not to the write pole 314. The magnetic pedestal can act as a shield to prevent stray fields, such as from the write coil 332 from inadvertently writing to the magnetic medium 332.
With reference still to
With reference now to
The first, or lower shaping layer 320 can be constructed as a single layer of magnetic material such as CoFe or NiFe, which can be formed by electroplating into a photoresist frame structure. The second, or upper, shaping layer 321 could also be constructed as a single layer of electroplated, magnetic material such as CoFe or NiFe, but is preferably a laminated structure such as that shown. The second shaping layer 321 can, therefore, be constructed as a plurality of magnetic layers 406 separated from one another by thin, non-magnetic layers 408. The magnetic layers 406 can be CoFe, NiFe or some other suitable magnetic material.
If constructed as a laminated structure, the layers 406, 408 of the second shaping layer 321 can be constructed by sputter depositing the layers 406, 408 as full film layers, and then forming a mask structure (not shown) to cover areas where the upper shaping layer is to be. A material removal process can then be used to remove portions of the layers 406, 408 that are not protected by the mask structure. This process can be used to form when forming a laminated shaping layer, because the second shaping layer 321 is not constructed directly over the coils 322 (
While it would be desirable to construct the lower shaping layer 320 as a laminated structure, the construction of such a laminated structure directly over the coils 322 (
While various embodiments have been described, it should be understood that they have been presented by way of example only, and not limitation. Other embodiments falling within the scope of the invention may also become apparent to those skilled in the art. Thus, the breadth and scope of the invention should not be limited by any of the above-described exemplary embodiments, but should be defined only in accordance with the following claims and their equivalents.
