The present disclosure is directed to power conversion systems, and more particularly, to multilevel inverters for high voltage and high power applications.
The “background” description provided herein is for the purpose of generally presenting the context of the disclosure. Work of the presently named inventors, to the extent it is described in this background section, as well as aspects of the description which may not otherwise qualify as prior art at the time of filing, are neither expressly or impliedly admitted as prior art against the present disclosure.
Multilevel inverters have attracted the attention for many advantages such as its low output total harmonic distortion (THD), low switching device stress, and reduced switching stress as described by J. Zhao, X. He and R. Zhao, “Novel PWM Control Method for Hybrid-Clamped Multilevel Inverters,” in IEEE Transactions on Industrial Electronics, vol. 75, no. 7, pp. 2365-2373, 2010. Furthermore, they have been increasingly employed in modern flexible AC transmission system (FACTS) to improve the quality of power systems as described by S. Chandrasekhar, J. Brahmmam and M. Srinu, “Mitigation of Voltage Flicker and Reduction in THD by using STATCOM,” International Journal of Electrical and Computer Engineering (IJECE), vol. 3, no. 1, pp. 102-108, 2013, and G. F. Reed, B. M. Grainger, H. Bassi, E. Taylor, Z.-H. Mao and A. K. Jones, “Analysis of High Capacity Power Electronic Technologies for Integration of Green Energy Management,” in Transmission and Distribution Conference and Exposition, 2010 IEEE PES, pp. 1-10, 2010. Multilevel inverters are also used in electric and hybrid electric vehicles but limitation of these devices is one of the issues that need to be solved as described by Y. Hinago and H. Koizumi, “A Single-Phase Multilevel Inverter Using Switched Series/Parallel DC Voltage Sources,” IEEE Transactions on Industrial Electronics, vol. 57, no. 8, pp. 2643-2650, 2010. Series capacitors can be used at the input side to distribute the input voltage evenly among the switching devices. This leads to lower output voltage harmonics and less voltage stress across each switching device.
In general, three main types of multilevel inverters are Neutral-Point Clamped or diode-clamped (NPC) as described by G. P. Adam, S. J. Finney, A. M. Massoud and B. W. Williams, “Capacitor Balance Issues of the Diode-Clamped Multilevel Inverter Operated in a Quasi Two-State Mode,” IEEE Transactions on Industrial Electronics, vol. 55, no. 8, pp. 3088-3099, 2008, and S. Daher, J. Schmid and F. L. M. Antunes, “Multilevel Inverter Topologies for Stand-Alone PV Systems,” Transactions on Industrial Electronics, vol. 55, no. 7, pp. 2703-2712, 2008, Flying Capacitor (FC) as described by L. G. Franquelo, J. Rodriguez, J. I. Leon, S. Kouro, R. Portillo and M. A. M. Prats, “The Age of Multilevel Converters Arrives,” IEEE Industrial Electronics Magazine, vol. 2, no. 2, pp. 28-39, 2008, and J. Huang and K. A. Corzine, “Extended Operation of Flying Capacitor Multilevel Inverters,” IEEE Transactions on Power Electronics, vol. 21, no. 1, pp. 140-147, 2006, and cascaded H-bridge inverters as described by C. Rech and J. R. Pinheiro, “Hybrid Multilevel Converters: Unified Analysis and Design Considerations,” IEEE Transactions on Industrial Electronics, vol. 54, no. 2, pp. 1092-1104, 2007, R. Gupta, A. Ghosh and A. Joshi, “Switching Characterization of Cascaded Multilevel-Inverter-Controlled Systems,” IEEE Transactions on Industrial Electronics, vol. 55, no. 3, pp. 1047-1058, 2008, and S. Dasam and B. V. Sankerram, “Voltage Balancing Control Strategy in Converter System for Three-Level Inverters,” International Journal of Electrical and Computer Engineering (IJECE), vol. 3, no. 1, pp. 7-14, 2013.
Various techniques for controlling multilevel inverters are described in H. M. Bassi, “Optimized Carrier-Based Pulse Width Modulation Technique with Double Switching Frequencies for Three-Phase Inverters,” Power Engineering Conference (UPEC), 2015 50th International Universities, pp. 1-6, 2015, incorporated herein by reference in its entirety. One of the most commonly used techniques is Sinusoidal Pulse Width Modulation (SPWM) as described by A. Valderrabano-Gonzalez, J. M. Ramirez and F. Beltran-Carbajal, “Implementation of A 84-Pulse Voltage-Source Converter for Special Applications,” IET Power Electronics, vol. 5, no. 7, pp. 984-990, 2012, and R. Rabinovici, D. Baimel, J. Tomasik and A. Zuckerberger, “Thirteen-Level Cascaded H-bridge Inverter Operated by Generic Phase Shifted,” IET Power Electronics, vol. 6, no. 8, pp. 1516-1529, 2013, each incorporated herein by reference in its entirety.
To improve the sinusoidal waveform of the output voltage and decrease its harmonics content, the output levels of a multilevel inverter may be increased. One drawback of increasing the multilevel inverter output levels is the difficult balancing between the DC-link voltage and the increasing number of clamping diodes required in NPC and FC as described by X. Yuan and I. Barbi, “Fundamentals of A New Diode Clamping Multilevel Inverter,” IEEE Transactions on Power Electronics, vol. 15, no. 4, pp. 711-718, 2000, and B. P. McGrath and D. G. Holmes, “Analytical Determination of the Capacitor Voltage Balancing Dynamics for Three-Phase Flying Capacitor Converters,” IEEE Transactions on Industry Applications, vol. 45, no. 4, pp. 1425-1433, 2009, incorporated herein by reference in its entirety.
Accordingly, it is one object of the present disclosure to provide an improved multilevel inverter that produces more levels with a lower number of switching devices at the inverter output. The disclosure includes a circuit topology is based on SCSS multilevel inverter in which sources are divided into inner and outer groups.
In an exemplary embodiment, a power conversion system comprises a multilevel inverter circuitry configured to arrange Nsource DC voltage sources in series between the positive terminal of the first one of the Nsource DC voltage source and the negative terminal of the last one of the Nsource DC voltage source; connect at least Nsource−1 controlled switching devices to the Nsource DC voltage sources to ensure at least one controlled switching device connected between any two adjacent DC voltage sources, to form an electrical path between the positive terminal of the first one of the Nsource DC voltage source and the negative terminal of the last one of the Nsource DC voltage source; connect at least another Nsource−1 controlled switching devices to the Nsource DC voltage sources to ensure at least one controlled switching device connected between the negative terminal of the last one of the Nsource DC voltage sources and the negative terminal of any one of the other Nsource−1 DC voltage sources; provide at least another three controlled switching devices wherein at least one of these controlled switching devices connected between the positive terminal of the first DC voltage source and the positive terminal of the second DC voltage source, and at least two of these controlled switching devices connected across the positive terminal and negative terminal of the first DC voltage source; and connect an H-bridge circuit comprising at least four controlled switching devices between the negative terminal of the last DC voltage source and any common terminal of the controlled switching devices connected across the positive terminal and the negative terminal of the first DC voltage source, to drive the current in both positive and negative directions to a load.
In another exemplary embodiment, a method for providing a multilevel power inverter, the method comprises: arranging, via a processing circuitry, Nsource DC voltage sources in series between the positive terminal of the first one of the Nsource DC voltage source and the negative terminal of the last one of the Nsource DC voltage source; connecting, via a processing circuitry, at least Nsource−1 controlled switching devices to the Nsource DC voltage sources to ensure at least one controlled switching device connected between any two adjacent DC voltage sources, to form an electrical path between the positive terminal of the first one of the Nsource DC voltage source and the negative terminal of the last one of the Nsource DC voltage source; connecting, via a processing circuitry, at least another Nsource−1 controlled switching devices to the Nsource DC voltage sources to ensure at least one controlled switching device connected between the negative terminal of the last one of the Nsource DC voltage sources and the negative terminal of any one of the other Nsource−1 DC voltage sources; providing, via a processing circuitry, at least another three controlled switching devices wherein at least one of these controlled switching devices connected between the positive terminal of the first DC voltage source and the positive terminal of the second DC voltage source, and at least two of these controlled switching devices connected across the positive terminal and negative terminal of the first DC voltage source; and connecting, via a processing circuitry, an H-bridge circuit comprising at least four controlled switching devices between the negative terminal of the last DC voltage source and any common terminal of the controlled switching devices connected across the positive terminal and the negative terminal of the first DC voltage source, to drive the current in both positive and negative directions to a load.
In another exemplary embodiment, a non-transitory computer readable medium storing computer-readable instructions therein which, when executed by a computer cause the computer to perform a method for providing a multilevel power inverter, the method comprises: arranging Nsource DC voltage sources in series between the positive terminal of the first one of the Nsource DC voltage source and the negative terminal of the last one of the Nsource DC voltage source; connecting at least Nsource−1 controlled switching devices to the Nsource DC voltage sources to ensure at least one controlled switching device connected between any two adjacent DC voltage sources, to form an electrical path between the positive terminal of the first one of the Nsource DC voltage source and the negative terminal of the last one of the Nsource DC voltage source; connecting at least another Nsource−1 controlled switching devices to the Nsource DC voltage sources to ensure at least one controlled switching device connected between the negative terminal of the last one of the Nsource DC voltage sources and the negative terminal of any one of the other Nsource−1 DC voltage sources; providing at least another three controlled switching devices wherein at least one of these controlled switching devices connected between the positive terminal of the first DC voltage source and the positive terminal of the second DC voltage source, and at least two of these controlled switching devices connected across the positive terminal and negative terminal of the first DC voltage source; and connecting an H-bridge circuit comprising at least four controlled switching devices between the negative terminal of the last DC voltage source and any common terminal of the controlled switching devices connected across the positive terminal and the negative terminal of the first DC voltage source, to drive the current in both positive and negative directions to a load.
A more complete appreciation of this disclosure and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
In the drawings, like reference numerals designate identical or corresponding parts throughout the several views. Further, as used herein, the words “a,” “an” and the like generally carry a meaning of “one or more,” unless stated otherwise. The drawings are generally drawn to scale unless specified otherwise or illustrating schematic structures or flowcharts.
Furthermore, the terms “approximately,” “approximate,” “about,” and similar terms generally refer to ranges that include the identified value within a margin of 20%, 10%, or preferably 5%, and any values there between.
Aspects of this disclosure are directed to a system, device, and method for converting DC to AC through a multilevel inverter with increased number of output steps. The generalized concept of the present disclosure, with suitable modifications, is applicable to various multilevel inverter topologies. The present disclosure will be described in detail herein with reference to the exemplary and preferred embodiments of a multilevel inverter topology with increased number of output steps, although the disclosure is not necessarily limited to such topologies.
The function of the outer DC source group 101 is to build up square waveforms or blocks that are close in shape to the desired output sinusoidal waveforms. The outer DC source group 101 comprises a DC voltage source V1 (e.g. a battery, solar cell, DC generator, or the like), three controlled switching devices S1˜S3, and an inner DC source group 103. As shown in
The function of the inner DC source group 103 is to increase the number of the DC voltage levels to produce a smoother sinusoidal wave. This task can be accomplished by increasing the voltage levels provided by the DC source cells of the inner DC source group 103, and/or adding one or more additional DC source cells to inner DC source group 103. This will be explained in more detail below. As illustrated in
Still referring to
To prevent shorting circuit across a DC voltage source, the following constraints are preferably imposed in a switch control scheme:
(1) S1 and S2 can't be turned ON simultaneously;
(2) S3 and S4 can't be turned ON simultaneously;
(3) S4 and S5 can't be turned ON simultaneously; and
(4) S6 and S7 can't be turned ON simultaneously.
Under these switching constraints, selectively opening and/or closing the controlled switching devices S1˜S7 can result in a specific voltage level. For example, if only switches S2 and S5 are closed, the H-bridge network 102 will be shorted and a zero voltage level will be given at output Vo. Another example is to only turn ON switches S1, S4, and S6, a maximum output voltage level Vo,maxV3+V2+V1 will be given.
In addition, in order to generate more voltage levels without increasing the number of the switches and DC voltage sources, the voltage levels provided by the DC source cells of the inner DC source group can be variable. Table.1 lists the output voltage Vo of the multilevel inverter 100 of
It is noted that some redundant states, i.e. states which are able to achieve a same voltage level, are present in Table 1. The redundant states can effectively reduce voltage stress for switches and balance DC source voltage sharing and utilization.
The inner DC source group 203 comprising n DC source cells is structured as follows: the outermost DC source cell 204 of the inner DC source group 203 nests the other n−1 DC source cells; the outermost DC source cell 205 of the remaining n−1 DC source cells nests the other n−2 DC source cells; and so on.
The structure of the inner DC source group 203 comprising n DC source cells can be described again as follows:
Therefore, to increase the number of output voltage levels, more DC source cells can be added to the inner DC source group 203. In addition, it should be mentioned that the function of the DC voltage source V1 together with the controlled switching devices S1˜S4 is to provide three voltage levels +V1, 0, and −V1 for any added DC source cell. Specifically, when the controlled switches S1 and S3 (or S2 and S4) are closed together, the DC voltage source V1 is bypassed and thus a voltage level “0” is generated between node A and node D; when the controlled switches S1 and S4 are closed together, a voltage level “+V1” is generated between node A and node D; and when the controlled switches S2 and S3 are closed together, a voltage level “−V1” is generated between node A and node D.
Still referring to
Nsource=n+1 (1)
Nswitch=2n+7=2Nsource+5 (2)
where n represents the number of the DC source cells of the inner DC source group 203. Thus, at least 2Nsource+5 controlled switching devices are needed for the multilevel inverter topology with Nsource DC voltage sources in present disclosure.
In the multilevel inverter 200, V1=Vdc, V2=V3= . . . =Vn+1=2Vdc, the number of the output voltage levels Nstep and the maximum magnitude of the output voltage Vo,max are determined by the following equations,
When comparing the present disclosure with other topologies, it is straightforward to compare the relationships of the number of the controlled switches Nswitch and the number of the DC voltage sources Nsource with respect to the number of the output voltage levels Nstep, respectively, according to the following equations,
Table 2 lists Nswitch and Nsource with respect of Nstep for four modern multilevel inverter (MLI) topologies: Switched Series/Parallel Sources (SSPS)-based MLI, Series-Connected Switched Sources (SCSS)-based MLI, Cascaded Bipolar Switched cells (CBSC)-based MLI, and Packed-U Cell (PUC)-based MLI. The present disclosure permits elimination of at least half of the switches and DC voltage sources in comparison to SSPS, SCSS, and CBSC. For a multilevel inverter in accordance with the present disclosure with a set of voltage levels V2=V3= . . . =Vn+1=2Vdc, the number of switches and DC voltage sources are comparable to those of PUC. Thus, the present disclosure is able to achieve same voltage levels with reduced number of switches and DC voltage sources comparing to these multilevel inverter topologies.
It is also important to evaluate the variety of the voltage levels provided by the DC voltage sources Nvariety and the blocking voltage levels of switches Vblock as these parameters may be used to determine the total cost for any multilevel inverter. To decrease the total cost of an inverter, Nvariety and Vblock are preferably reduced. For the present disclosure, Nvariety is given by the following equation,
Nvariety=2 (7)
With En denotes the blocking voltage of switch Sn, Vblock,n can be calculated using the following steps. For a multilevel inverter with an inner DC source group comprising two DC source cells, i.e. n=2, En and Vblock,2 are determined by the following equations,
E1=E2=Vdc (8)
E3=2Vdc (9)
E4=E7=2Vdc (10)
E5=(2×2)Vdc (11)
E6=(2×1)Vdc (12)
ES1=ES2=ES3=ES4=5Vdc (13)
Vblock,2=E1+E2+E3+E4+E5+E6+E7+ES1+ES2+ES3+ES4=34Vdc (14)
For a multilevel inverter with an inner DC source group comprising three DC source cells, i.e. n=3, En and Vblock,2 are determined by the following equations,
E1=E2=Vdc (15)
E3=2Vdc (16)
E4=E7=E9=2Vdc (17)
E5=(2×3)Vdc (18)
E6=(2×2)Vdc (19)
E8=(2×1)Vdc (20)
ES1=ES2=ES3=ES4=7Vdc (21)
Vblock,3=E1+E2+E3+E4+E5+E6+E7+E8+E9+ES1+ES2+ES3+ES4=50Vdc (22)
In general, therefore, Vblock,n is determined by the following equation:
Any suitable type of controlled switching devices may be used in the multilevel inverter topology disclosed herein, including without limitation semiconductor-based devices such as Insulated-Gate Bipolar Transistors (IGBTs), Metal-Oxide-Semiconductor Field-Effect Transistors (MOSFETs), Integrated Gate-Commutated Thyristors (IGCTs), Gate Turn-Off Thyristors (GTOs), Silicon Controlled Rectifier (SCRs), or other types. In addition, a controlled switching device usually includes an anti-parallel diode to conduct reverse current when the switch is OFF.
Vref=|V1 sin(2πft)|−0.4{[u(t−t1)+u(t−t3)+u(t−t9)+u(t−t11)]−[u(t−t6)+u(t−t8)+u(t−t14)+u(t−t16)]} (24)
where u(t) is a unit step function, and |V1 sin (2πft)| and Vref are called reference voltage and small reference voltage in present disclosure.
The small reference voltage Vref consists of two parts: one is the reference voltage |V1 sin (2πft)| and the other one is a set of step functions. The reference voltage |V1 sin (2πft)| is an absolute value of the desired output voltage 500 and represents a desired instantaneous voltage magnitude of the output voltage. The set of step functions represents voltage magnitudes of the four voltage blocks 501˜504 in one cycle, for example, the voltage block 501 is represented by 0.4[u(t−t1)−u(t−t8)], and the voltage block 502 is represented by 0.4[u(t−t3)−u(t−t6)], etc. Thus the small reference voltage Vref can be expressed as follows:
t1˜t3:Vref=|V1 sin(2πft)|−0.4 (1)
t3˜t6:Vref=|V1 sin(2πft)|−0.8 (2)
t6˜t8:Vref=|V1 sin(2πft)|−0.4 (3)
t8˜t9:Vref=|V1 sin(2πft)| (4)
t9˜t11:Vref=|V1 sin(2πft)|−0.4 (5)
t11˜t14:Vref=|V1 sin(2πft)|−0.8 (6)
t14˜t16:Vref=|V1 sin(2πft)|−0.4 (7)
t16˜2π:Vref=|V1 sin(2πft) (8)
In addition, considering that the voltage level of the block 501 is 0.4V, corresponding to 2 pu (or 2Vdc) in
To obtain a general expression for the small reference voltage Vref, it is required to find the number of blocks per half cycle Ncore using the following equation,
Ncore=n=Nsource−1 (25)
where n represents the number of cells in the inner DC group. In order to obtain the interval for each block, it is necessary to calculate the peak of the blocks Vcore and the number of starts and ends of the blocks per half cycle Tcore, (e.g., t1 and t3 in the waveform 500 of
Therefore, the general expression of Vref is
The small reference voltage Vref is modulated using two triangular carrier voltages Cr1 and Cr2 and the modulation index m is defined as:
where 0≤m≤1. For the embodiment 400 of
where bn is obtained using the following equation,
where αi is the angle where the switching occurs.
The operation of the exemplary controller 600 is based on equation (24) and will be described with reference to
The first part, i.e. the reference voltage |V1 sin (2πft)| is generated by a sinusoidal wave generator 601 followed by an absolute value circuitry 602. First, a sinusoidal signal V1 sin (2πft) corresponding in frequency and phase to the desired output voltage waveform 500 of
The second part, i.e. a set of step functions or the block voltages, is generated by the DC source voltage V2 and V3 of
From the operations described above, it is clearly seen that the switches S5˜S6 can be operated at low frequencies to provide long working periods for the DC voltage sources V2 and V3 to form the voltage blocks, but the switches S1˜S4 should be operated at high frequencies to provide fast switching among three voltage levels +V1, 0, and −V1 which are superposed on a block voltage level to form an instantaneous voltage level of the output voltage Vo. Thus the generation of the control signals can also be classified into two groups: low frequency signals g5˜g7 for controlling the switches S5˜S7 and high frequency signals g1˜g4 for controlling the switches S1˜S4.
The implementation details to generate the low frequency signals g5˜g7 will be firstly described with reference to
Referring back to
If the magnitude of the desired instantaneous voltage level of the output voltage is between 1 pu (0.2V) and 3 pu (0.6V), the switch S7 will be closed. In the controller 600, the control signal g7 is generated by using a comparator 605 having a threshold voltage level of 0.6V and a multiplying circuitry 606 as well as the comparator 603. If the reference wave |V1 sin (2πft)| is between 0.2V and 0.6V, both comparators 603 and 605 will output logic “High” and hence the multiplying circuitry 606 will output logic “High”, otherwise the multiplying circuitry will output logic “Low”. The simulated voltage waveform of the control signal g7 generated at the output of the multiplying circuitry is shown in
If the magnitude of the desired instantaneous voltage level of the output voltage is above 3 pu (0.6), the switch S6 will be closed. In the controller 600, the control signal g6 is generated by using the comparator 605 and a logic inverter 607. If the reference wave |V1 sin (2πft)| is above 0.6V, the comparator 605 will output logic “Low” and hence the inverter 607 will output logic “High”, otherwise the inverter 604 will output logic “Low”. The simulated voltage waveform of the control signal g6 generated at the output of the logic inverter 604 is shown in
As shown in
The implementation details to generate the high frequency signals g1˜g4 will be then described with reference to
Referring to
In the controller 600 of
The triangle carrier voltages Cr1 and Cr2 are generated from two triangle wave generators 611 and 612, respectively. It is noted that both Cr1 and Cr2 have the same frequency and amplitude, and their DC levels are relatively shifted to each other. Since the modulation index m=1, the peak amplitude of each carrier is 0.2V, the same as that of the small reference voltage Vref. One carrier Cr1 is centered in 0.1V and the other carrier Cr2 is centered in −0.1V to completely modulate the small reference voltage Vref which is centered in the middle of two carriers.
Referring back to Table.1, it is known the operation of the switches S1˜S4 is able to provide three voltage levels: −V1, 0, and +V1. Specifically, when the switches S2 and S3 are closed together, a voltage level of −V1 is added to inner DC source voltages, such as states 3 and 7. Similarly, when the switches S1 and S4 are closed together, a voltage level of +V1 is added to the inner DC source voltages, such as states 6 and 10. Therefore, a threshold level can be employed to indicate the switching for the switches S1˜S4. If the small reference voltage Vref is below the threshold level, the control signals g2 and g3 will be switched to logic “High” to close the switches S2 and S3. If the small reference voltage Vref is above the threshold level, the control signals g1 and g4 will be switched to logic “High” to close the switches S1 and S4.
In the controller 600 of
Unlike to the control signals g3 and g4, the control signals g1 and g2 can be switched when the control signal g5 is logic “High”. Therefore, if the control signal g5 is logic “High”, the carrier voltage Cr1 will be employed as the threshold voltage, but if the control signal g5 is logic “Low”, the carrier Cr2 will be employed as the threshold voltage. This is achieved by using two comparators 617 and 618, a multiplying circuitry 619, a summing circuitry 620, and a logic inverter 621 in the controller 600 of
As shown in
Referring back to
The simulation waveform of the output voltage Vo of the multilevel inverter 400 of
Although the controller 600 is illustrated and described to generate an 11-level voltage output at the inverter using a hybrid modulation scheme, the controller 600 may be used to generate a voltage waveform having more than eleven voltage levels. For this purposed, the controller 600 may be modified to employ more carrier waveforms and/or adjust the threshold levels of the comparators. In addition, the controller 600 is an exemplary generic controller in accordance with the present disclosure. Based on the illustration and description of the generic controller structure above, one skilled in the art is able to implement a controller for a hybrid modulation scheme in accordance with the present disclosure using analog or digital components, or a combination thereof, or any other suitable programmable device, such as a microprocessor, FPGA, ASIC, DSP, or the like.
While the circuit topologies, the control strategies, and the methods illustrated above apply to signal phase inverters, all of these can be adapted to three phase inverters without deviating from the scope of the present disclosure.
A number of implementations have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of this disclosure. For example, preferable results may be achieved if the steps of the disclosed techniques were performed in a different sequence, if components in the disclosed systems were combined in a different manner, or if the components were replaced or supplemented by other components. The functions, processes and algorithms described herein may be performed in hardware or software executed by hardware, including computer processors and/or programmable circuits configured to execute program code and/or computer instructions to execute the functions, processes and algorithms described herein. Additionally, an implementation may be performed on modules or hardware not identical to those described. Accordingly, other implementations are within the scope that may be claimed.
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