The present invention relates to a connector, and more particularly, to a high-speed multimedia socket connector and its manufacturing method.
Connectors are connecting components and accessories for electrical signals, and the electronic devices translate and transmit the signal to each other through cables and connectors. That is to say, the connectors are the communicating bridges for the signals. The connectors are widely applied to cars and computer peripheral and communicating data applications, industries, military and aerospace industry, transportation, consumer electronics, medical treatments, instruments, commercial equipment and so on. Therefore, the connectors play an important role in many fields.
With the development of electronic industry, the demand of signal transmission efficiency is getting higher and higher. Therefore, high-frequency multimedia connectors have become one of the most common types of connectors nowadays. In order to meet the requirements of high frequency transmission, most of the multimedia socket connectors are designed with two rows of terminals on top and bottom. In general, the terminals are formed through two plates that are processed through the upper terminal mold and the lower terminal mold respectively. Furthermore, when the socket connector is performed in insert-molding process, the top and bottom rows of terminal blocks need to be placed in a stack. Moreover, when the socket connector is performed in insert-molding process and the strip is fractured, the insulating component is easily to generate burrs, which not only increases the material cost and reduces the production efficiency, but also affects the high frequency transmission characteristics of the socket connector. Besides, there is a trend of miniaturization of electronic products, the distance between the components inside the multimedia connector is getting closer and closer, which will cause crosstalk between the inside and outside of the connector and affect the high-frequency transmission characteristics of the connector.
Therefore, it is necessary to provide a new connector to solve the problems of the prior art.
Therefore, one category of the present invention provides a multimedia socket connector to solve the problems with the prior art. In one embodiment, the multimedia socket connector includes an insulating component and a terminal set. The insulating component includes an insulating main body and a tongue portion extending from the insulating main body. The tongue portion includes a plurality of first grooves and a plurality of second grooves.
The first grooves are disposed on a first plane of the tongue portion, and the second grooves are disposed on a second plane corresponding to the first plane of the tongue portion. The terminal set includes a plurality of terminals. Each of the terminals has a main portion and a contact portion extending from the main portion. The terminals include a plurality of first terminals and a plurality of second terminals. The contact portions of the first terminals are disposed in the first grooves respectively, the contact portions of the second terminals are disposed in the second grooves respectively, and the main portions of the first terminals and the second terminals are arranged in the same plane.
Wherein, the terminal set is formed in one piece, and the terminal set is formed by stamping and bending a single metal sheet.
Wherein, the tongue portion of the insulating component includes a plurality of fracture openings, and the terminals include a fracture portion. The fracture openings are disposed on a third plane between the first plane and the second plane and corresponding to the insulating main body, the fracture openings are communicated with the first grooves and the second grooves. The fracture portion is located at the end of the contact portion and corresponding to the main portion. The fracture portions of the first terminals and the second terminals are disposed in the fracture openings respectively.
Wherein, the tongue portion includes a plurality of protruding structures disposed at the fracture openings respectively, and the fracture portion of the terminals has a fracture structure. The shape of the protruding structure is corresponding to the shape of the fracture structure.
Wherein, the fracture openings are horizontally arranged on the same plane.
Furthermore, the tongue portion includes a recessed structure disposed on the third plane, and the fracture portions of the first terminals and the second terminals are aligned with the recessed structure.
Wherein, the widths of outer terminals located on the outermost two sides of the terminal set are greater than the widths of the other terminals.
Wherein, the multimedia socket connector further includes a metal case sleeved on the outer side of the insulating component. The metal case includes a case body and a protruding sheet extending from the case body. The protruding sheet includes a hole, and the protruding sheet is attached to the outer side of the case body in a bent manner.
Furthermore, the case body includes an elastic structure, and the position of the elastic structure is corresponding to the position of the hole. When a plug matching up with the multimedia socket connector inserts into the metal case, the elastic structure is squeezed by the plug to move into the hole.
Wherein, the contact portions of the first terminal and the second terminal are arranged in stagger manner.
Wherein, the lengths of the terminals of the terminal set are the same.
Another one category of the present invention provides a manufacturing method of multimedia socket connector including the following steps of: stamping a metal sheet to form a plurality of terminals, wherein the terminals include a plurality of first terminals and a plurality of second terminals, and the ends of the terminals are connected to a strip; bending the contact portions of the first terminals to a first plane, and bending the contact portions of the second terminals to a second plane; forming an insulating component around the terminals by insert-molding process; and fracturing the strip to form a multimedia socket connector.
In summary, the multimedia socket connector of the present invention can be formed by the one-piece tear structure terminal. Therefore, the contact portions are staggered at the top and bottom and the main portions are horizontally arranged in the same plane with the same length, thereby reducing the cost and volume and improving the stability of signal transmission. Moreover, the multimedia socket connector of the present invention can effectively suppress interference from external components and prevent the signal fading and crosstalk of the signal terminals in the terminal set by setting the first ground terminal and the second ground terminal on the outermost side and wider than the other terminals, thereby improving the shielding efficiency. Furthermore, the recessed structure of the multimedia socket connector of the present invention can avoid the generation of burrs on the insulating component during fracturing the terminal set, thus enhancing the convenience, practicality and transmission characteristics of the socket connector. In addition, the multimedia socket connector of the present invention can increase the strength of the metal case through the protruding sheets of the metal case and make the case body completely cover the terminal set, thus enhancing the shielding efficiency. Moreover, the multimedia socket connector of the present invention can avoid structural interference and maintain contact between the plug and the socket by the elastic structures and the holes of the protruding sheets, thereby enhancing stability.
For the sake of the advantages, spirits and features of the present invention can be understood more easily and clearly, the detailed descriptions and discussions will be made later by way of the embodiments and with reference of the diagrams. It is worth noting that these embodiments are merely representative embodiments of the present invention, wherein the specific methods, devices, conditions, materials and the like are not limited to the embodiments of the present invention or corresponding embodiments. Moreover, the devices in the figures are only used to express their corresponding positions and are not drawing according to their actual proportion.
In the description of this specification, the description with reference to the terms “a specific embodiment”, “another specific embodiment” or “parts of specific embodiments” etc. means that the specific feature, structure, material or feature described in conjunction with the embodiment include in at least one embodiment of the present invention. In this specification, the schematic representations of the above-mentioned terms do not necessarily refer to the same embodiment. Moreover, the described specific features, structures, materials or characteristics can be combined in any one or more embodiments in a suitable manner.
In the description of the present invention, it is to be understood that the orientations or positional relationships of the terms “longitudinal, lateral, upper, lower, front, rear, left, right, top, bottom, inner, outer” and the like are based on the orientation or positional relationship shown in the drawings. It is merely for the convenience of the description of the present invention and the description of the present invention, and is not intended to indicate or imply that the device or component referred to has a specific orientation, is constructed and operated in a specific orientation, and therefore cannot be understood as limitations of the invention.
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Furthermore, the first plane 1120A of the tongue portion 112 includes a plurality of first grooves 1121, the second plane 1120B of the tongue portion 112 includes a plurality of second grooves 1122, and the third plane 1120C of the tongue portion 112 includes a plurality of fracture openings 1123. In this embodiment, the fracture openings 1123 are horizontally arranged on the same plane, and the fracture openings 1123 are communicated with the first grooves 1121 and the second grooves 1122. In practice, the fracture openings 1123 can be horizontally arranged in Y-axis direction, and the fracture openings 1123 staggered to connect the first grooves 1121 and the second grooves 1122. For example, the fracture openings 1123 located at the odd number are communicated with the first grooves 1121, and the fracture openings 1123 located at the even number are communicated with the second grooves 1122, it is not limited in practice. The orders and the arrangements among the fracture openings, the first grooves and the second grooves can be determined as design or requirement.
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In this embodiment, the terminals 121 of the terminal set 12 include a plurality of first terminals 121A and a plurality of second terminals 121B. The contact portions 1212 of the first terminals 121A are disposed in the first grooves 1121 of the tongue portion 112 respectively, and the contact portions 1212 of the second terminals 121B are disposed in the second grooves 1122 of the tongue portion 112 respectively. Moreover, the contact portions 1212 of the first terminals 121A and the second terminals 121B can be corresponding to the first grooves 1121 and the second grooves 1122 by stamping or bending. When the multimedia socket connector 1 is assembled, the contact portions 1212 of the first terminals 121A and the second terminals 121B can be configured in the first grooves 1121 and the second grooves 1122 and exposed outside of the insulating main body 111, so that the terminals of the plug can contact the first terminals 121A and the second terminals 121B to achieve signal transmitting function.
Furthermore, in this embodiment, the contact portions 1212 of the first terminals 121A and the second terminals 121B not only can be arranged in two rows, the contact portions 1212 of the first terminals 121A and the second terminals 121B also can be staggered. In practice, as shown in
In this embodiment, the terminals 121 of the terminal set 12 include a plurality pair of signal terminals 1214 and a plurality of ground terminals 1215. Each pair of signal terminals 1214 includes a first signal terminal 1214A and a second signal terminal 1214B. The ground terminals 1215 are located between two pairs of the signal terminals 1214 and located between the first signal terminal 1214A and the second signal terminal 1214B of each pair of signal terminals 1214 simultaneously. In practice, each pair of the signal terminals 1214 can be high frequency and high-speed signal differential terminals. As shown in
Moreover, in this embodiment, the widths of outer terminals 1216 located on the outermost two sides of the terminal set 12 are greater than the widths of the other terminals 121. In practice, the outer terminals 1216 are disposed on the left side and the right side of the terminals respectively. As shown in
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Moreover, the tongue portion 112 of the insulating component 11 includes a recessed structure 1124 disposed on the third plane 1120C, and the fracture portions 1213 of the first terminals 121A and the second terminals 121B of the terminal set 12 are aligned with the recessed structure 1124. In practice, the recessed structure 1124 can be located at the corner of the third plane 1120C and the second plane 1120B, but it is not limited thereto. The recessed structure 1124 can also be located at the corner of the third plane 1120C and the first plane 1120A. The shape of the recessed structure 1124 can be L shape to generate a notch at the corner of the first plane 1120A and the third plane 1120C. Furthermore, part of the fracture openings 1123 located on the tongue portion 112 can be communicated with the notch formed by the recessed structure 1124. In addition, the aforementioned protruding structure 1125 can also be located at the intersection of the recessed structure 1124 and the fracture opening 1123.
In practice, the insulating component 11 of the multimedia socket connector 1 of the present invention can be formed in insert-molding manner. In the process of producing the insulating component 11, the terminal set 12 including the strip 120 (as shown in
Since the fracture portions 1213 of the first terminals 121A and the second terminals 121B of the terminal set 12 are aligned with the recessed structure 1124, the strip 120 and the fracture structures 12131 of the terminal set 12 are exposed on the outer side of the insulating component 11. Furthermore, the fracture structures 12131 of the terminal set 12 are tightly attached to the protruding structures 1125 of the tongue portion 112. Therefore, when the multimedia socket connector 1 is performed the insert-molding process to generate the insulating component 11 and the strip of the terminal set 12 is fractured, the strip of the terminal set 12 can be bent toward in the direction of the notch of the recessed structure 1124 without touching the insulating component 11, to avoid the generation of the burr of the insulating component 11 and the debris generated by the burr of the insulating component 11 from affecting the terminal or other components, which further enhances the convenience, practicality and transmission characteristics of the socket connector.
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In this embodiment, the case body 131 includes an elastic structure 1311, and the position of the elastic structure 1311 is corresponding to the position of the hole 1321 of the protruding sheet 132. In practice, the elastic structure 1311 can be shrapnel, and the elastic structure 1311 can be bent toward the containing space of the metal case 13. The case body 131 of the metal case 13 can include two elastic structures 1311, and the elastic structures 1311 are disposed on the left side and right side of the case body 131 relatively. When the two protruding sheet 132 of the metal case 13 are folded outward and attached to the left and right sides of the case body 131, the elastic structures 1311 of the case body 131 can correspond to the position of the holes 1321 of the protruding sheet 132. Therefore, when the plug inserts into the containing space of the metal case 13 of the multimedia socket connector, the plug squeeze and drive the elastic structures 1311 move toward the outer side of the metal case 13 to the hole 1321 of the protruding sheet 132, to avoid interference between the elastic structures 1311 and the protruding sheet 132. Furthermore, the elastic structure 1311 generates an elastic restoring force when the elastic structure 1311 is squeezed by the plug. The elastic structures 1311 on the left and right side will hold and clamp the plug according to the elastic restoring force, which will maintain the contact between the plug and the socket, thereby increasing the stability.
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In summary, the multimedia socket connector of the present invention can be formed by the one-piece tear structure terminal. Therefore, the contact portions are staggered at the top and bottom and the main portions are horizontally arranged in the same plane with the same length, thereby reducing the cost and volume and improving the stability of signal transmission. Moreover, the multimedia socket connector of the present invention can effectively suppress interference from external components and prevent the signal fading and crosstalk of the signal terminals in the terminal set by setting the first ground terminal and the second ground terminal on the outermost side and wider than the other terminals, thereby improving the shielding efficiency. Furthermore, the recessed structure of the multimedia socket connector of the present invention can avoid the generation of burrs on the insulating component during fracturing the terminal set, thus enhancing the convenience, practicality and transmission characteristics of the socket connector. In addition, the multimedia socket connector of the present invention can increase the strength of the metal case through the protruding sheets of the metal case and make the case body completely cover the terminal set, thus enhancing the shielding efficiency. Moreover, the multimedia socket connector of the present invention can avoid structural interference and maintain contact between the plug and the socket by the elastic structures and the holes of the protruding sheets, thereby enhancing stability.
With the examples and explanations mentioned above, the features and spirits of the invention are hopefully well described. More importantly, the present invention is not limited to the embodiment described herein. Those skilled in the art will readily observe that numerous modifications and alterations of the device may be made while retaining the teachings of the invention. Accordingly, the above disclosure should be construed as limited only by the metes and bounds of the appended claims.
Number | Date | Country | Kind |
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111117143 | May 2022 | TW | national |