The present invention relates to a multimode optical combiner which optically combines light beams emitted from light sources, by using multimode optical waveguides. The present invention also relates to a process for producing such a multimode optical combiner.
In the conventional systems in which laser beams emitted from a number of emission points are optically combined in a single multimode optical waveguide, the laser beams outputted from multimode optical fibers are coupled at a light-entrance end face of an optical fiber arranged on the output side of the multimode optical fibers, by using an optical means such as a condensing lens.
In addition, the techniques for optically combining light beams by using multimode optical fibers are essential techniques for use with fiber lasers, and are currently under active development. As indicated in U.S. Pat. Nos. 5,864,644, 5,883,992, and 6,434,302, conventionally, in the case where excitation light beams for a fiber laser are combined, a plurality of optical fibers in which the excitation light beams propagate are arranged around a single-mode optical fiber which is located in the center, the plurality of optical fibers for the excitation light beams and the single-mode optical fiber are bundled, and cores in near-end portions of the plurality of optical fibers and the single-mode optical fiber are joined into a single core so that incident laser beams can be combined.
However, in the case where laser beams are combined by using an optical means such as a condensing lens, the light-entrance end face and the light-output end faces of optical fibers on the optical-means side are exposed to the atmosphere. Therefore, contaminants are deposited on the light-entrance end face and the light-output end faces. In addition, the cost of the optical means is unignorable.
In the case where light beams are combined by using the techniques as disclosed in U.S. Pat. Nos. 5,864,644, 5,883,992, and 6,434,302, the single-mode optical fiber and the plurality of optical fibers are bundled so that the plurality of optical fibers are arranged around the single-mode optical fiber, and the single-mode optical fiber and the plurality of optical fibers are in a closest arrangement. Therefore, the number of the optical fibers to be used for optical combining can be calculated in accordance with the formula,
N=1+6×i, (1)
where i is an integer equal to or greater than zero. That is, the number of the optical fibers to be used for optical combining must satisfy the formula (1) (i.e., N=1, 7, 13, 19, . . . ). In other words, the options for the number of optical input ports of light beams to be combined are narrow.
In
In addition, the optical fiber 91 is an optical fiber designed for signal transmission, and is different from the optical fibers surrounding the optical fiber 91. Therefore, the intensity of the outputted light is low in the central portion of its cross section. That is, the difference of the optical fiber 91 from the surrounding optical fibers also causes ununiform cross-sectional intensity distribution of the outputted laser light.
Further, in the case where a lens is used for the optical combining, bothersome work for cleaning and adjustment is necessary, i.e., the time and manpower required for manufacture of the optical combiner increase.
The first object of the present invention is to provide a multimode optical combiner which optically combines light beams by using a multimode optical waveguide without use of an optical means such as a condensing lens while providing broad options for the number of optical input ports, and outputs stable combined light having uniform cross-sectional intensity distribution while suppressing loss in the combined light.
The second object of the present invention is to provide a process for producing the multimode optical combiner accomplishing the first object.
In order to accomplish the first object, the first aspect of the present invention is provided. According to the first aspect of the present invention, there is provided a multimode optical combiner comprising: a first multimode optical waveguide and a second multimode optical waveguide. The first multimode optical waveguide includes a plurality of optical waveguide portions and a near-end portion. The plurality of optical waveguide portions are arranged in a bundle so that none of the plurality of optical waveguide portions is located in the center of the bundle. The near-end portion contains a single core, has an output end, and is continuously connected to the optical waveguide portions. The second multimode optical waveguide has an input end connected to the output end of the first multimode optical waveguide. The numerical aperture NAinput and the core diameter Dinput of the first multimode optical waveguide at the output end satisfy a relationship,
NAinput×Dinput≦NAoutput×Doutput. (2)
In addition, in order to accomplish the first object, the second aspect of the present invention is also provided. According to the second aspect of the present invention, there is provided a multimode optical combiner comprising: a first multimode optical waveguide and a second multimode optical waveguide. The first multimode optical waveguide includes a plurality of optical waveguide portions and a near-end portion. The plurality of optical waveguide portions are arranged in a bundle so that none of the plurality of optical waveguide portions is located in the center of the bundle. The near-end portion contains a single core, has an output end, and is continuously connected to the optical waveguide portions. The second multimode optical waveguide has an input end connected to the output end of the first multimode optical waveguide. The numerical aperture NAoutput and the core diameter Doutput of the second multimode optical waveguide at the input end satisfy aforementioned relationship (2).
Preferably, in the multimode optical combiners according to the first and second aspects of the present invention, the plurality of optical waveguide portions are bundled in a closest arrangement. At this time, the number of the plurality of optical waveguide portions is preferably an integer multiple of three or four.
In order to accomplish the second object, the third aspect of the present invention is provided. According to the third aspect of the present invention, there is provided a process for producing a multimode optical combiner, comprising the steps of: (a) making a bundle of a plurality of multimode optical fibers in such a manner that none of the plurality of multimode optical fibers is located in the center of the bundle; (b) joining a portion of the bundle of the plurality of optical fibers so that a single core is formed in the portion; (c) cutting the bundle of the plurality of multimode optical fibers at a position in the partial length so as to form a first multimode optical waveguide having an output end at the position; and (d) connecting or splicing an input end of a second multimode optical waveguide to the output end of the first multimode optical waveguide. In the above process, the numerical aperture NAinput and the core diameter Dinput of the first multimode optical waveguide at the output end and the numerical aperture NAoutput and the core diameter Doutput of the second multimode optical waveguide at the input end satisfy the aforementioned relationship (2).
Preferably, in the third aspect of the present invention, the plurality of multimode optical fibers are bundled in a closest arrangement. At this time, the number of the plurality of multimode optical fibers is preferably an integer multiple of three or four.
The multimode optical combiners according to the first and second aspects of the present invention have the following advantages.
Preferred embodiments of the present invention are explained in detail below with reference to drawings. In each of the embodiments, an input-side portion of the multimode optical combiner including a plurality of optical waveguide portions and a single output end (corresponding to the aforementioned first multimode optical waveguide) is referred to as an input-side optical fiber, and an output-side portion of the multimode optical combiner into which the light outputted from the input-side optical fiber is inputted (corresponding to the aforementioned second multimode optical waveguide) is referred to as an output-side optical fiber. In addition, although optical fibers are used as the optical waveguides in the following embodiments, it is possible to use other types of optical waveguides which also have a core-cladding structure through which light propagates. Further, in the following embodiments, the light entering the multimode optical combiner is emitted from one or more light sources such as semiconductor lasers, solid-state lasers, gas lasers, or light-emission diodes, and the multimode optical fibers constituting the input-side optical fiber and the output-side optical fiber are made of quartz, glass, or plastic
Hereinbelow, a process for producing the multimode optical combiner according to the first embodiment of the present invention is explained with reference to
First, the coating 11 in a predetermined portion of each of a plurality of multimode optical fibers 10 is removed as illustrated in
Thereafter, the bundle of the multimode optical fibers 10 are pulled from both ends so as to elongate the softened portion of the bundle of the multimode optical fibers 10 as illustrated in
Next, the bundle of the multimode optical fibers 10 is cut so as to produce the input-side optical fiber 20 having the output end 13 as illustrated in
NAinput×Dinput≦NAoutput×Doutput, (2)
where NAoutput and Doutput are respectively the numerical aperture and the core diameter of the output-side optical fiber 3 at the input end. Then, the output end 13 of the input-side optical fiber 20 is joined to the input end of the output-side optical fiber 3 by fusion or the like as illustrated in
As illustrated in each of
N=3×j, and (3)
N=4×j, (4)
where j is an integer greater than zero. In the case where the number N of the optical waveguide portions 1 is an integer multiple of three or four, the optical waveguide portions 1 can be arranged so that none of the multimode optical fibers 10 is located in the center of the bundle of the optical waveguide portions 1.
In the case where the optical waveguide portions 1 are bundled so that none of the multimode optical fibers 10 is located in the center of the bundle of the optical waveguide portions 1, it is possible to uniformize the forces exerted on the multimode optical fibers 10 during the process of heating and softening the aforementioned portions of the multimode optical fibers 10. Therefore, it is possible to uniformize the cross-sectional intensity distribution of the combined light. In addition, no optical fiber designed for signal transmission is used, and all the multimode optical fibers 10 used for the optical combining are optical fibers having identical characteristics. This feature also supports the uniformness of the cross-sectional intensity distribution of the combined light.
Further, the number of the optical waveguide portions 1 can be chosen from an integer multiples of three or four according to the present embodiment, while, according to the conventional techniques, the number of the optical fibers to be used for optical combining is required to be chosen from the numbers satisfying the aforementioned formula (1). That is, according to the present embodiment, the options for the number of optical waveguide portions into which light beams from light sources are inputted are broad compared with the conventional multimode optical combiner.
At the position A, the multimode optical fibers 10 constituting the input-side optical fiber 20 has a step-index structure in which a steplike change in the refractive index occurs at the boundary between each core and the cladding surrounding the core in the input-side optical fiber 20. The positions B and C belong to the aforementioned portion which is heated and elongated. Therefore, dopant atoms in the vicinity of the core-cladding boundary are diffused by heat so that the distribution of the refractive index becomes smooth. Further, when the outer diameter of the multiple optical combiner 4 becomes small as illustrated in
The present inventor has measured the loss in three multimode optical combiners which are produced as explained above. Specifically, the first multimode optical combiner is produced as follows. First, an input-side optical fiber is formed by bundling six multimode optical fibers and joining the multimode optical fibers in a partial length of the bundle near an output end into a single core, and is then connected to an output-side optical fiber, where the numerical aperture NAinput at the output end of the input-side optical fiber is 0.15, the core diameter Dinput at the output end of the input-side optical fiber is 50 micrometers, the numerical aperture NAoutput at the input end of the output-side optical fiber is 0.22, and the core diameter Doutput at the input end of the output-side optical fiber is 200 micrometers. The measured loss in the combined light outputted from the first multimode optical combiner is 5% or less.
The second multimode optical combiner is different from the first multimode optical fiber in that the number of the multimode optical fibers bundled in the input-side optical fiber is nine. The measured loss in the combined light outputted from the second multimode optical combiner is 15% or less.
The third multimode optical combiner is different from the first multimode optical fiber in that the number of the multimode optical fibers bundled in the input-side optical fiber is twelve. The measured loss in the combined light outputted from the second multimode optical combiner is 30% or less.
As explained above, the multimode optical combiner 4 according to the first embodiment of the present invention is produced by bundling the plurality of multimode optical fibers 10 so that none of the multimode optical fibers 10 is located in the center of the bundle, joining the cores of the multimode optical fibers 10 in a partial length of the bundle into a single core through the heating and elongation processes, cutting the portion (single-core portion) containing the single core so as to form the output end 13 of the input-side optical fiber 20, and connecting the output-side optical fiber 3 to the output end 13. Therefore, forces are uniformly exerted on the multimode optical fibers 10 when the multimode optical fibers 10 are bundled, so that it is possible to uniformize the characteristics of the different channels and the cross-sectional intensity distribution of the combined light. In addition, since the multimode optical fibers 10 in a partial length of the bundle are jointed into a single-core portion through the softening and elongation processes, and the single-core portion is cut at such a position that the relationship (2) is satisfied, and the output-side optical fiber 3 is connected to the cut surface, it is possible to suppress the loss in the combined light.
Further, the light beams are combined in the optical fibers constituting the multimode optical combiner 4 without use of an optical means such as the condensing lens. Therefore, it is possible to obtain stable combined light, save the cost of the optical means, and prevent performance deterioration caused by contamination of the light-entrance end face and the light-output end faces, which are exposed to the atmosphere in the case where the optical means is used.
The multimode optical combiners according to the present invention can be produced by other processes. Hereinbelow, a process for producing a multimode optical combiner according to the second embodiment of the present invention is explained with reference to
First, a plurality of multimode optical fibers are bundled, and the multimode optical fibers in a partial length of the bundle are joined into a single core, in a similar manner to the first embodiment. Then, an input-side optical fiber is produced by cutting the joined portion of the bundle of the multimode optical fibers at a position at which the core diameter is greater than the core diameter at the input end of the output-side optical fiber. The cut surface of the input-side optical fiber becomes the output end. Next, the output end of the input-side optical fiber is joined to the input end of the output-side optical fiber by fusion or the like. Then, in order to suppress the loss in the combined light, the profile of the portion at which the input-side optical fiber is joined to the output-side optical fiber is smoothed by a process of heating, discharging, or the like. Thus, the multimode optical combiner 4a according to the second embodiment is obtained.
Since the output end of the input-side optical fiber is formed by cutting the joined portion of the bundle of the multimode optical fibers at a position at which the core diameter is greater than the core diameter at the input end of the output-side optical fiber, and the input end of the output-side optical fiber is joined to the output end, it is possible to produce a multimode optical combiner having low coupling loss.
Next, a process for producing a multimode optical combiner according to the third embodiment of the present invention is explained with reference to
First, a plurality of multimode optical fibers are bundled, and the multimode optical fibers in a partial length of the bundle are joined into a single core, in a similar manner to the first embodiment. Then, an input-side optical fiber is produced by cutting the joined portion of the bundle of the multimode optical fibers at a position at which the core diameter is greater than the core diameter at the input end of the output-side optical fiber. The cut surface of the input-side optical fiber becomes the output end. Next, the core diameter of the input end of the output-side optical fiber is increased by a process of heat diffusion or the like so that the output end of the input-side optical fiber and the input end of the output-side optical fiber satisfy the aforementioned relationship (2). Thereafter, the output end of the input-side optical fiber is joined to the input end of the output-side optical fiber by fusion or the like. Thus, the multimode optical combiner 4b according to the third embodiment is obtained. Since the relationship (2) is satisfied, it is possible to suppress the loss in the combined light.
Since the output end of the input-side optical fiber is formed by cutting the portion of the bundle of the multimode optical fibers containing the single core at a position at which the core diameter is greater than the core diameter at the input end of the output-side optical fiber, and the input end of the output-side optical fiber at which the core diameter is increased is joined to the output end of the input-side optical fiber, the tolerance for axial misalignment increases in the operation of connecting the output-side optical fiber to the input-side optical fiber. Therefore, it is possible to realize a stable multimode optical combiner.
Number | Date | Country | Kind |
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2005-158324 | May 2005 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2006/311042 | 5/26/2006 | WO | 00 | 11/30/2007 |