Information
-
Patent Grant
-
6247419
-
Patent Number
6,247,419
-
Date Filed
Thursday, August 12, 199925 years ago
-
Date Issued
Tuesday, June 19, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 112 98
- 112 241
- 112 246
- 112 248
- 112 242
- 112 244
- 112 254
- 112 255
- 112 163
- 112 167
- 112 155
-
International Classifications
- D05B108
- D05B4900
- D05C1108
-
Abstract
A multineedle embroidering sewing machine comprising at least one sewing machine head provided with a plurality of needle bars and a plurality of thread take-up levers corresponding to the needle bars, needle thread deflecting sections, respectively, arranged upstream of the respective thread take-up levers existing in needle thread paths, and thread take-up members provided correspondingly on the respective needle thread deflecting sections.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a multineedle embroidering sewing machine including sewing machine heads, each provided with a plurality of needle bars and a plurality of thread take-up levers corresponding to the needle bars, and more particularly, to a sewing machine, in which needle thread paths in the vicinity of thread take-up levers are improved.
2. Description of the Related Art
With a sewing machine, in which the vertical motion of a needle cooperates with a rotating hook to perform lock stitch, a descending needle pierces an article being sewn to reach a bottom dead point, and a tip end of the rotating hook catches a needle thread at a timing, at which the needle ascends again. With the subsequent rotation of the rotating hook, the needle gets through the rotating hook to pass through an engagement between a rotating hook bobbin case holder and a hook support to thereby join a bobbin thread received in the rotating hook bobbin case holder, so that the needle thread and the bobbin thread form a stitch. In this forming of a stitch, the needle thread is required to have suitable loosening and drawing-up, which are given by a thread take-up, but a rapid change in tension acting on the needle thread cannot be followed only by the thread take-up. Hereupon, a thread take-up member (which is formed from a torsion spring and so called a “thread take-up spring”) is provided for accommodating a rapid change in tension on the needle thread. Such thread take-up member is arranged immediately adjacent an upstream area of the thread take-up positioned in a path of the needle thread in common sewing machines for industrial use and for home use.
Thereupon, with a lock stitch type multineedle embroidering sewing machine including sewing machine heads, each provided with a plurality of needle bars, the above-mentioned thread take-up member is arranged upstream of a tension thread guard because there is a limitation in a space for arrangement. However, the tension thread guard is arranged further upstream of a needle thread deflecting section provided upstream of the thread take-up positioned in a path of the needle thread. Accordingly, the path for feeding of the needle thread is necessarily curved many times between the thread take-up and the thread take-up member. Therefore, the needle thread becomes great in contact resistance at such curved portions to decrease a reaction related to a thread take-up motion of the thread take-up member, with the result that the thread take-up member does not fulfill its primary function adequately, thus causing thread breakage disadvantageously.
SUMMARY OF THE INVENTION
This invention has been proposed to suitably solve drawbacks involved in the prior art in view of these, and has its object to provide a multineedle embroidering sewing machine, which is improved so as to be capable of having thread take-up members fulfilling their primary function and dissolves a difficulty, in a threading operation, newly caused by the improvement.
To overcome the above-mentioned problems and to effectively attain the expected object, this invention provides a multineedle embroidering sewing machine including at least one sewing machine head provided with a plurality of needle bars and a plurality of thread take-up levers corresponding to the needle bars, the sewing machine further comprising needle thread deflecting sections, respectively, arranged upstream of the respective thread take-up levers existing in needle thread paths, and thread take-up members provided correspondingly on the respective needle thread deflecting sections.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a front view showing a sewing machine head in a multihead multineedle embroidering sewing machine according to an embodiment of a first invention;
FIG. 2
is a right-side view showing the sewing machine head shown in
FIG. 1
;
FIGS.
3
(
a
) and
3
(
b
) are side views showing a positional relationship between a middle thread handling area and a thread take-up assembly, according to a preferred embodiment;
FIG. 4
is a fragmentary, perspective view showing the middle thread handling area and the thread take-up assembly shown in
FIG. 3
;
FIG. 5
is a front view showing the middle thread handling area and the thread take-up assembly shown in
FIG. 4
;
FIG. 6
is a fragmentary, enlarged cross-sectional view showing the thread take-up assembly, into which a thread take-up member, a stopper member and a spring tension adjusting member are assembled;
FIG. 7
is an exploded, perspective view showing a thread take-up unit according to a preferred embodiment;
FIG. 8
is a longitudinal, cross-sectional view showing the thread take-up unit shown in
FIG. 6
;
FIG. 9
is a fragmentary, front view showing a threading state on a middle thread handling area section according to a preferred embodiment;
FIG. 10
is a fragmentary, front view showing an operating condition for the threading on a middle thread handling area section according to a preferred embodiment;
FIG. 11
is a perspective view showing a clutch mechanism incorporated into the thread take-up assembly;
FIG. 12
is a front view showing a sewing machine head provided in a sewing machine according to a preferred embodiment of a second invention;
FIG. 13
is a longitudinal, cross-sectional view showing the sewing machine head shown in
FIG. 12
;
FIG. 14
is an enlarged cross-sectional view showing a thread guard on a thread take-up lever;
FIG. 15
is an enlarged cross-sectional view showing a thread guard on a middle thread handling area body;
FIG. 16
is a perspective view showing a thread guard on a thread take-up lever and a middle thread handling area body;
FIG. 17
is a front view showing a sewing machine head provided in a sewing machine according to a preferred embodiment of a third invention;
FIG. 18
is a right-side cross-sectional view showing the sewing machine head shown in
FIG. 17
;
FIG. 19
is a perspective view showing a portion of a middle thread handling area provided with thread take-up members and rotating bodies;
FIG. 20
is a view illustrating a portion of
FIG. 19
as viewed from a front;
FIG. 21
is a longitudinal, cross-sectional view showing a middle thread handling area provided with a thread take-up member and a rotating body;
FIG. 22
is a perspective view showing a middle thread handling area provided with thread take-up members and rotating bodies, according to a second embodiment; and
FIG. 23
is a view illustrating a portion of
FIG. 22
as viewed from a front.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
(First Invention)
A preferred embodiment of a first invention will be described hereinafter by way of a multihead multineedle embroidering sewing machine provided with a plurality of multineedle heads, with reference to the accompanying drawings. For example,
FIG. 1
is a front view showing one of a plurality of sewing machine heads
101
in the multihead multineedle embroidering sewing machine. The plurality of sewing machine heads
101
are supported on respective sewing machine arms
102
(see FIG.
2
), which are correspondingly provided on a front face of a lengthy sewing machine (not shown) extending laterally, through support casings
103
to be slidable laterally. A plurality of needle bars
105
(six in the embodiment) are supported on the support casing
103
to be vertically movable, and thread take-up levers
107
(six in the embodiment) are swingably supported on the support casing
103
correspondingly to these needle bars
105
. Further, the support casings
103
are made by a drive device (not shown) to slide laterally, whereby one needle bar
105
and one thread take-up lever
107
are interlinked with a drive mechanism housed in the sewing machine arms
102
to be driven thereby.
An adjustable base
111
is fixed to a top of the support casing
103
in inclined position, and first stitch balancing thread tension members
112
, which correspond to the respective needle bars
105
(the thread take-up levers
107
), and second stitch balancing thread tension members
113
are mounted to a front face of the adjustable base
111
. The respective stitch balancing thread tension members are well known, and the first stitch balancing thread tension members
112
comprise two tension discs biased by a spring to abut elastically against each other, the elasticity of the spring being adjusted to enable changing a pressing force. Also, the second stitch balancing thread tension members
113
are constructed such that a rotary disc, on an outer periphery of which a thread is wound, is pressed by a spring and the elasticity of the spring is adjusted to enable changing a rotating resistance of the rotary disc.
As shown in
FIG. 2
, a needle thread handling area
114
and a bobbin thread handling area
116
are correspondingly provided on upper and lower end edges of the support casing
103
, and are formed with thread holes
114
a
,
116
a
(six for each), which correspond to the respective needle bars
105
. A middle thread handling area
115
is arranged below a middle between the needle thread handling area
114
and the bobbin thread handling area
116
. The middle thread handling area
115
comprises, as shown in FIGS.
3
(
a
) and
3
(
b
), a vertical section
115
a
secured to a front face of the support casing
103
and a horizontal section
115
b
formed integral therewith to extend horizontally, the horizontal section
115
b
being formed with thread holes
115
c
and slits
115
d
, which correspond to the respective thread take-up levers
107
. As shown in
FIG. 4
, needle thread deflecting sections
118
are arranged above the respective slits
115
d
, and comprise two thread handling area bodies
120
,
120
having thread holes
120
a
. These thread handling area bodies
120
,
120
are provided with a predetermined gap, which bridges the slit
115
d.
A thread take-up assembly
122
is arranged below the horizontal section
115
b
on the middle thread handling area
115
, as shown in
FIGS. 4 and 5
. The thread take-up assembly
122
sets thread take-up units
121
which are the same in number as the thread take-up levers
107
(the needle bars
105
) and correspond to the respective thread take-up levers
107
. The thread take-up assembly
122
comprises, as shown in
FIG. 5
, a support shaft
123
, which is supported between support plates
115
e
,
115
e
suspended from both ends of the horizontal section
115
b
to be rotatable and axially slidable, and the six thread take-up units
121
mounted on the support shaft
123
.
The respective thread take-up units
121
essentially comprise a thread take-up member
125
, which comprises a spirally wound spring steel wire, a stopper member
126
and a spring tension adjusting member
127
, as shown in detail in
FIGS. 6 and 7
. The thread take-up member
125
comprises an arm portion
125
a
formed at one end of a spirally wound portion
125
c
in closed loop and extending radially, and a latch portion
125
b
formed by projecting the other end of the spirally wound portion
125
c
in an axial direction. Further, the spring tension adjusting member
127
is formed as a cylindrical-shaped member, and comprises a central hole
127
a
(
FIG. 6
) adapted to fit rotatably onto the support shaft
123
, a mount hole
127
b
(FIG.
7
), into which the spirally wound portion
125
c
of the thread take-up member
125
is loosely fitted, and a latch hole
127
c
(FIG.
6
), into which the latch portion
125
b
of the thread take-up member
125
is fitted. The stopper member
126
comprises a central hole
126
a
adapted to fit rotatably onto the support shaft
123
, and an annular-shaped wall
126
b
, onto which a reduced diameter stepped portion
135
formed on an outer periphery of an opening edge of the mount hole
127
b
on the spring tension adjusting member
127
is fitted, the annular-shaped wall
126
b
being formed over a required central angle with a notch
126
c.
FIG. 6
is a cross-sectional view showing a state, in which the thread take-up member
125
, the stopper member
126
and the spring tension adjusting member
127
shown in
FIG. 7
are assembled. Thus, the spirally wound portion
125
c
of the thread take-up member
125
is inserted axially into the mount hole
127
b
on the spring tension adjusting member
127
with the latch portion
125
b
thereof mounted in latch hole
127
c
formed in the spring tension adjusting member
127
. Further, when the annular-shaped wall
126
b
on the stopper member
126
is fitted onto the reduced diameter stepped portion
135
on the spring tension adjusting member
127
, a semi-arcuate gap is defined between the notch
126
c
on the stopper member
126
and an end face of the spring tension adjusting member
127
, from which gap the arm portion
125
a
on the thread take-up member
125
protrudes. In addition, the stopper member
126
and the spring tension adjusting member
127
are secured to the support shaft
123
by fastening a screw
129
inserted into a threaded hole formed on a peripheral side surface of the spring tension adjusting member
127
.
As shown in
FIG. 8
, the spring tension of the thread take-up member
125
can be set optionally depending upon an angle, by which the spring tension adjusting member
127
is further rotated after the spring tension adjusting member
127
is rotated in a counterclockwise direction to cause a root portion of the arm portion
125
a
on the thread take-up member
125
to abut against a stopper portion
126
d
formed on the notch
126
c
on the stopper member
126
. Also, the arm portions
125
a
on the respective thread take-up members
125
are aligned in the same position by putting angular positions of the respective stopper members
126
in the same order (see FIG.
4
). Further, the arm portions
125
a
on the thread take-up members
125
in the respective thread take-up units
121
are set correspondingly immediately below the respective needle thread deflecting sections
118
, that is, immediately below the respective slits
115
d
, as shown in
FIG. 5
, by mounting the respective thread take-up units
121
closely on the support shaft
123
.
The support shaft
123
, onto which the thread take-up assembly
122
is fitted, is rotatable and axially slidable between the support plates
115
e
,
115
e
as described above, and a lever
130
is secured to an end of the support shaft extending from the righthand support plate
115
e
. Also, as shown in
FIG. 5
, a compression spring
131
is elastically provided on the support shaft
123
between the lefthand support plate
115
e
and the leftmost thread take-up unit
121
, and permits its elastic force thereof to bias the rightmost thread take-up unit
121
axially rightward to abut against the support plate
115
e
. In this state, the lever
130
is separated from the support plate
115
e
as shown in FIG.
5
. In addition, as shown in
FIG. 11
, clutch portions
132
,
134
adapted to engage with each other at the time of engagement are formed on a right end surface of the spring tension adjusting member
127
on the thread take-up unit
121
disposed in the rightmost position and on a left end surface of the support plate
115
e
positioned rightward. The both clutch portions
132
,
134
mesh with each other under the influence of the elastic tension of the compression spring
131
at all times to restrict free rotation of the support shaft
123
. Only turning of the lever
130
results in movements of the clutch portions
132
,
134
pitch by pitch, and subsequent up-and-down operation of the lever
130
can rotate the support shaft
123
.
The operation of the multihead multineedle embroidering sewing machine according to the embodiment of the first invention will be described hereinafter. A length of needle thread a unwound from a thread bobbin (not shown) set at a position upwardly of and backwardly of the sewing machine heads
101
is fed to an upper portion of the adjustable base
111
via a predetermined thread guide. The needle thread a is passed, as shown in
FIG. 1
, through the first stitch balancing thread tension member
112
and the second stitch balancing thread tension member
113
on the adjustable base
111
, the thread hole
114
a
in the needle thread handling area
114
, the middle thread handling area
115
, a thread hole
7
a
in the thread take-up lever
107
and the thread holes
116
a
in the bobbin thread handling area
116
in this order, and then is passed through the eye of a needle
4
via a thread guard
5
a
on the needle bar
105
. A manner of passing the needle thread a to the middle thread handling area
115
is further described, and thus after being passed through the thread hole
120
a
on the right thread handling area body
120
, which constitutes the needle thread deflecting section
118
as shown in
FIG. 9
, the needle thread a is passed through the arm portion
125
a
on the thread take-up unit
121
and then is passed through the thread hole
120
a
on the left thread handling area body
120
.
When a threading operation in the middle thread handling area
115
is to be performed, the support shaft
123
is rotated by pulling the lever
130
toward an operator to make tip ends of the arm portions
125
a
align with the thread holes
120
a
on the handling area bodies
120
as shown with solid lines in FIG.
3
. Hereupon, the thread holes
120
a
on the handling area bodies
120
on both sides and the tip ends of the arm portions
125
a
are made to align in a row, so that the needle thread a can be simply passed from rightward, as shown in FIG.
10
. After completion of the threading operation in this area, the lever
130
is returned to the original position as shown with imaginary lines in FIG.
3
(
a
), and hence the arm portions
125
a
on the respective thread take-up members
125
are returned to their normal positions. In this manner, the one-touch operation of the lever
130
enables readily and rapidly performing the threading operation in an area on the middle thread handling area
115
and manipulation of the lever
130
enables making the arm portions
125
a
on the respective thread take-up members
125
all together in positions, at which threading is made possible, so that the arrangement is especially effective in the case of, for example, performing threading on the six needle bars
105
initially.
Also, at the time of the operation of the sewing machine, every time the needle bar
105
selected reciprocates, the arm portion
125
a
on the thread take-up member
125
actuates to reciprocate between positions shown with imaginary lines and solid lines in FIG.
3
(
b
). At this time, a bent portion of the needle thread a existing between the thread take-up lever
107
and the arm portion
125
a
is positioned only at the left handling area body
120
, which constitutes the needle thread deflecting section
118
, and so the bending resistance on the needle thread a acts only at this portion. Accordingly, the arm portion
125
a
on the thread take-up member
125
sharply reacts on that change in tension of the needle thread a, which generates downstream of the thread take-up lever
107
. Therefore, generation of thread breakage caused by late reaction of a thread take-up member as in the case of prior art apparatuses can be effectively avoided.
Further, in this embodiment, the operation of the lever
130
to suitably change a position of the arm portions
125
a
on the thread take-up members
125
in free condition as shown with dashed lines and two-dot chain lines in FIG.
3
(
a
) can vary strokes of the arm portions
125
a
all together, so that a countermeasure in one-touch operation can be taken depending upon a kind of thread, stitch performance and a desired stitching. Because the compression spring
131
causes the clutch portions
132
,
134
to mesh elastically with each other when turning the lever
130
, there is produced an advantage that the meshing pitch causes positive movements of the support shaft
123
to make turning operation of the lever
130
easy, and sets up a standard of a turning angle to provide an ample sense of operation. However, such mechanism is not essential but may be a support construction, in which a predetermined magnitude of resistance is applied when the support shaft
123
is to be turned.
Further, as described above, the spring tension of each of the thread take-up members
125
can be individually adjusted by each of the thread take-up units
121
, so that different adjustment of the thread take-up levers can be made by each of the needle bars
105
to take a suitable countermeasure depending upon the kind of needle thread used. Also, with the respective thread take-up units
121
, thread breakage of the needle thread a or the like may be detected by providing an electrode on the stopper portion
126
d
for the arm portion
125
a
on the thread take-up member
125
and electrically detecting a condition of the electrode contacting with the arm portion
125
a
. Further, a pointer and a graduation, which indicate a turning angle of the lever
130
on the thread take-up assembly
122
may be provided so as to enable confirming the turning angle of the lever
130
or the support shaft
123
with a single glance.
(Second Invention)
Subsequently, a sewing machine according to a second invention will be described.
FIG. 12
is a front view showing one of a multiplicity of sewing machine heads
201
provided on a multihead multineedle embroidering sewing machine according to an embodiment of the invention, and
FIG. 13
is a longitudinal cross-sectional view. The sewing machine head
201
comprises a sewing machine arm
202
fixed horizontally on a front face of a sewing machine frame (not shown) and a support casing
203
supported on a front face of the sewing machine arm
202
to be slidable laterally. Mounted obliquely on a top edge of the support casing
203
is an adjustable base
205
provided with a regulator.
A plurality of needle bars
206
(six in the embodiment) are supported on the support casing
203
to be positioned at a predetermined interval along a direction of sliding, and a plurality of thread take-up levers
207
(six in the embodiment) are supported on the support casing correspondingly to the respective needle bars
206
. As shown in
FIG. 13
, the respective thread take-up levers
207
are supported at base ends thereof on a support shaft
208
, disposed horizontally along a direction of sliding of the support casing
203
, to be capable of vertically swinging over a required central angle.
A needle thread path disposed in the vicinity of the thread take-up lever
207
is defined in the following manner. As shown in
FIGS. 12 and 13
, a needle thread a supplied from a needle thread supply source (not shown) is guided to a needle
215
mounted to a lower end of the needle bar
206
via a regulator and a thread guard provided on the adjustable base
205
, and via a needle thread handling area body
210
, a middle thread handling area body
211
and a bobbin thread handling area body
212
, which are stepwisely provided at predetermined spacings on a front face of the support casing
203
. The needle thread a is passed, as specifically shown in
FIG. 12
, through a first stitch balancing thread tension member
205
a
, a thread guard
205
c
and a second stitch balancing thread tension member
205
b
, which are arranged on the adjustable base
205
in a predetermined pattern, and the needle thread handling area body
210
on the support casing
203
in this order. After being deflected at a thread guard
216
(see
FIG. 13
) on the middle thread handling area body
211
, the needle thread is passed through a thread guard
217
on the thread take-up lever
207
, the middle thread handling area body
211
again and then via the bobbin thread handling area body
212
and a thread guard
218
provided on a lower end of the needle bar
206
to be guided to the needle
215
.
A constitution of the thread guard
216
on the middle thread handling area body
211
will be described mainly with reference to FIG.
15
. Two support plates
220
,
220
are provided upright on a horizontal portion
211
a
of the middle thread handling area body
211
to be disposed in front of and behind a predetermined spacing from each other, the respective support plates
220
,
220
being formed with support holes
220
a
. Both ends of a roller
221
are fitted into the two facing support holes
220
a
,
220
a
, so that the roller
221
is supported rotatably between the both support plates
220
,
220
. Stop plates
222
mounted externally on the respective support plates
220
,
220
hold the roller
221
undetachably.
A constitution of the thread guard
217
on the thread take-up lever
207
will be described mainly with reference to
FIG. 14. A
fork-shaped bracket
225
is mounted on a tip end of the thread take-up lever
207
, and support holes
225
b
are formed in bracket pieces
225
a
on both sides of the bracket. Both ends of a roller
226
are fitted into the two facing support holes
225
b
,
225
b
, so that the roller
226
is supported rotatably between the both bracket pieces
225
a
,
225
a
. Stop plates
227
mounted externally on the respective bracket pieces
225
a
also hold the roller
226
undetachably.
The needle thread a having been passed through the needle thread handling area body
210
on an upper portion of the support casing
203
is passed round the roller
221
provided on the middle thread handling area body
211
to be deflected upward to be passed round the roller
226
provided on the tip end of the thread take-up lever
207
to be deflected downward, as shown in FIG.
16
. Then, the needle thread a is passed through a through hole
230
formed adjacent to the roller
221
on the middle thread handling area body
211
to be directed to the bobbin thread handling area body
212
.
Thus, the needle thread a is bent nearly 180 at the both rollers
221
,
226
, and when the needle thread a is moved onto bent portions of the respective rollers
221
,
226
as the thread take-up lever
207
acts, the rollers
221
,
226
rotate together. Therefore, the needle thread a generates little sliding resistance at the two bent portions, so that the bending resistance becomes exceedingly small. Accordingly, the needle thread a changes slightly in tension due to a configuration thereof with the result that it becomes possible to adjust tension of the needle thread widely and easily.
In the sewing machine according to the embodiment, rollers are applied to both the thread guards on the middle thread handling area body and on the thread take-up lever, but it is not essential to provide two rollers correspondingly and a roller may be provided only for either of the thread guards. Further, the rollers applied on the thread guards are not limited in orientation to those illustrated in the embodiment, and may be oriented in any direction provided that axes of the rollers are horizontal. With the thread take-up lever, for example, an axis of the roller may be directed forward and behind, which is sometimes favorable in terms of quality of threading operation. Further, above-mentioned rollers may be provided circumferentially at outer peripheries thereof with thread grooves, and may be in the form of a pulley.
(Third Invention)
Subsequently, a third invention will be described.
FIG. 17
shows a front view of one of a multiplicity of sewing machine heads
301
mounted on a front face of a laterally lengthy sewing machine frame (not shown). The sewing machine head
301
is constructed such that a support casing
303
is supported on a sewing machine arm
302
(see
FIG. 18
) fixed on the front face of the sewing machine frame to be slidable laterally. A plurality of needle bars
305
(six in the embodiment) are supported on the support casing
303
to be movable vertically, and a plurality of thread take-up levers
307
corresponding to the respective needle bars
305
are supported on the support casing to be capable of swinging. Further, the support casing
303
is connected to a drive device (not shown) to be slidingly driven, whereby one needle bar
305
and one thread take-up lever
307
are selectively interlinked with a drive mechanism (not shown) housed in the sewing machine arm
302
to be individually driven thereby.
An adjustable base
311
is fixed to a top of the support casing
303
, and first stitch balancing thread tension members
312
, which correspond to the respective needle bars
305
(the thread take-up levers
307
), and second stitch balancing thread tension members
313
are mounted to a front face of the adjustable base
311
. The respective stitch balancing thread tension members are well known, and the first stitch balancing thread tension members
312
comprise two tension discs biased by a spring to abut elastically against each other, the elasticity of the spring being adjusted to enable changing a pressing force. Also, the second stitch balancing thread tension members
313
are constructed such that a rotary disc, on an outer periphery of which a thread is wound, is pressed by a spring and the elasticity of the spring is adjusted to enable changing a rotating resistance of the rotary disc.
As shown in
FIGS. 17 and 18
, mounted at upper and lower ends on a front face of the support casing
303
are a needle thread handling area
314
and a bobbin thread handling area
316
, respectively, the respective thread handling areas being formed with thread holes
314
a
,
316
a
, each of which is six in number, to correspond to the respective needle bars
305
. A middle thread handling area
315
functioning as a needle thread deflecting section is mounted between the needle thread handling area
314
and the bobbin thread handling area
316
.
As shown in
FIG. 19
, the middle thread handling area
315
is essentially comprised of a mount section
315
a
adapted to be secured to the front face of the support casing
303
and a thread handling area section
315
b
secured to a front face of the mount section
315
a
, slits
315
c
formed in the thread handling area section
315
b
to correspond to the respective thread take-up levers
307
, the slits
315
c
being directed forward and behind, and rollers
315
d
mounted to the thread handling area section
315
b
to serve as rotating bodies. The respective rollers
315
d
bridge in front of and behind upright portions of the thread handling area section
315
b
to be supported horizontally in front of and behind positions above the respective slits
315
c
. Further, mounted on a horizontal portion of the thread handling area section
315
b
are thread guides
316
, which are disposed on left sides of the respective slits
315
c
to be formed from a material such as ceramic or the like, and of which central holes permit threads to pass therethrough.
As shown in
FIG. 20
, arranged below the mount section
315
a
of the middle thread handling area
315
are thread take-up assemblies
322
, which set therein thread take-up units
321
corresponding to the respective thread take-up levers
307
and having the same number (six in the embodiment) as that of the thread take-up levers
307
(the needle bars
305
). The thread take-up assemblies
322
comprise a support shaft
323
rotatably supported between support plates
315
e
,
315
e
suspended from both ends of the mount section
315
a
on the middle thread handling area
315
, and the respective thread take-up units
321
mounted on the support shaft
323
.
As shown in
FIGS. 20 and 21
, the respective thread take-up units
321
comprise a thread take-up member
325
, which comprises a spirally wound spring steel wire, a stopper member
326
and a spring tension adjusting member
327
. The thread take-up member
325
comprises an arm portion
325
a
formed at one end of a spirally wound portion
325
c
in closed loop and extending radially, and a latch portion (not shown) formed at the other end of the spirally wound portion
325
c
to project in an axial direction of the portion
325
c
. Further, the spring tension adjusting member
327
comprises a central hole adapted to fit rotatably onto the support shaft
323
, and a mount hole, into which the spirally wound portion
325
c
of the thread take-up member
325
is loosely fitted, and is formed with a latch hole (not shown), into which the latch portion of the thread take-up member
325
is fitted for latching. Also, the stopper member
326
comprises a central hole adapted to fit rotatably onto the support shaft
323
, and is formed with a slit
326
c
, which permits the arm portion
325
a
on the thread take-up member
325
to move vertically between the slit and the spring tension adjusting member
327
.
The stopper member
326
and the spring tension adjusting member
327
are secured to the support shaft
323
by fastening a screw
329
threaded into a threaded hole formed on a peripheral side surface of the spring tension adjusting member
327
. The spring tension of the thread take-up member
325
can be set by adjusting an angle, by which the spring tension adjusting member
327
is further rotated after the spring tension adjusting member
327
is rotated in a counterclockwise direction in
FIG. 21
to cause a root portion of the arm portion
325
a
on the thread take-up member
325
to abut against a stopper portion
326
d
formed on an end surface of the slit
326
c
on the stopper member
326
.
Further, the arm portions
325
a
on the thread take-up members
325
in the respective thread take-up units
321
are set correspondingly immediately below the respective slits
315
c
formed in the thread handling area section
315
b
, as shown in
FIG. 20
, by mounting the respective thread take-up units
321
closely on the support shaft
323
. Also, the support shaft
323
on the thread take-up assembly
322
is rotatable as described above, and a lever
330
is secured to an end of the support shaft extending from the righthand support plate
315
e
. The support shaft
323
can be rotated by grasping the lever
330
with hand and raising and levelling the same.
Operation of the sewing machine according to the embodiment will be described hereinafter. A length of needle thread a unwound from a thread bobbin (not shown) set at a position upwardly of and backwardly of the sewing machine heads
301
is fed to an upper portion of the adjustable base
311
via a predetermined thread guide. The needle thread a is passed through the first stitch balancing thread tension member
312
and the second stitch balancing thread tension member
313
on the adjustable base
311
, the thread hole
314
a
in the needle thread handling area
314
, the middle thread handling area
315
, a thread hole
307
a
in the thread take-up lever
307
and the thread holes
316
a
in the bobbin thread handling area
316
in this order, and then is passed through the eye of a needle
304
via a thread guard
305
a
on the needle bar
305
.
To pass the thread through the middle thread handling area
315
, the support shaft
323
is rotated in a clockwise direction by pulling the lever
330
toward an operator, and then tip ends of the arm portions
325
a
on the thread take-up members
325
are made to rise laterally of the rollers
315
d
as shown with imaginary lines in FIG.
21
. Thereafter, the needle thread a is passed to the tip ends of the arm portions
325
a
. After completion of the threading operation in this area, the lever
330
is returned to the original position as shown with solid lines in
FIG. 21
, and hence the arm portions
325
a
on the respective thread take-up members
325
are returned to their normal positions. In this manner, the one-touch operation of the lever
330
enables readily and rapidly performing the threading operation in an area on the middle thread handling area
315
and manipulation of the lever
330
enables making the arm portions
325
a
on the respective thread take-up members
325
all together in positions, at which threading is made possible. Therefore, the arrangement is especially effective in the case of, for example, performing threading on the six needle bars
305
initially.
In operation of the sewing machine, every time the needle bar
305
selected reciprocates, the arm portion
325
a
on the thread take-up member
325
actuates to reciprocate between positions shown with imaginary lines and solid lines in FIG.
21
. At this time, a bent portion of the needle thread a existing between the thread take-up lever
307
and the arm portion
325
a
is defined only by the roller
315
d
, which in turn is rotatable upon contact with the needle thread a, and so the bending resistance on the needle thread becomes exceedingly small. Accordingly, the arm portion
325
a
on the thread take-up member
325
sharply reacts on that change in tension of the needle thread a, which change generates downstream of the thread take-up lever
307
. Therefore, unlike the prior art apparatuses, generation of thread breakage caused by late reaction of a thread take-up member can be effectively avoided. Further, in the embodiment, operation of the lever
330
to suitably change a position of the arm portions
325
a
in free condition can vary strokes of the arm portions
325
a
on the respective thread take-up members
325
all together, so that a countermeasure in one-touch operation can be taken depending upon a kind of thread, stitch performance and a desired stitching.
Further, as described above, the spring tension of each of the thread take-up members
325
can be individually adjusted by each of the thread take-up units
321
, so that different adjustment of thread take-up levers can be made by each of the needle bars to take a suitable countermeasure depending upon the kind of needle thread used. In addition, with the respective thread take-up units
321
, thread breakage of the needle thread a or the like can be detected by providing an electrode on the stopper portion
326
d
for the arm portion
325
a
on the thread take-up member
325
and electrically detecting a condition of the electrode contacting with the arm portion
325
a.
Subsequently, a second embodiment of the third invention will be described with reference to
FIGS. 22 and 23
. The second embodiment is different from the above described first embodiment in that rollers
315
d
are dually provided as rotating bodies. More specifically, the two rollers
315
d
,
315
d
are supported in parallel to each other above the respective slits
315
d
formed in the thread handling area section
315
b
on the middle thread handling area
315
to be separated a predetermined spacing from each other. The needle thread a is made to pass along the two rollers
315
d
,
315
d
, and an operation of setting the needle thread a is the same in the first embodiment. In the present embodiment, there is an advantage that the arm portion
325
a
acts stably without swinging right and left because the tension of the thread exerts on the arm portion
325
a
uniformly right and left when the arm portion
325
a
on the thread take-up member
325
reciprocates between positions shown with solid lines and imaginary lines in
FIG. 23
as the needle thread a behaves.
Claims
- 1. In a multineedle embroidering sewing machine including at least one sewing machine head provided with a plurality of needle bars and a plurality of thread take-up levers corresponding to the needle bars, the multineedle embroidering sewing machine further comprising needle thread deflecting sections, respectively, arranged directly upstream of the respective thread take-up levers existing in needle thread paths, and thread take-up springs closely provided correspondingly on the respective needle thread deflecting sections.
- 2. The sewing machine according to claim 1, wherein the respective thread take-up member can be changed in position all together.
- 3. A multineedle embroidering sewing machine including; at least one sewing machine head provided with a plurality of needle bars and a plurality of thread take-up levers corresponding to the needle bars, needle thread deflecting sections, respectively, arranged upstream of the respective thread take-up levers existing in needle thread paths, and thread take-up members provided correspondingly on the respective needle thread deflecting sections, wherein the needle thread deflecting sections comprise two thread handling area bodies, respectively, formed with thread holes, and a gap between the two head handling area bodies correspondingly bridges a slit formed in a middle thread handling area.
- 4. A multineedle embroidering sewing machine including at least one sewing machine head provided with a plurality of needle bars and a plurality of thread take-up levers corresponding to the needle bars needle thread deflecting sections, respectively, arranged upstream of the respective thread take-up levers existing in needle thread paths, and thread take-up members provided correspondingly on the respective needle thread deflecting sections, wherein the needle thread deflecting sections comprise two thread handling area bodies, respectively, formed with thread holes, and a gap between the two tread handling area bodies correspondingly bridges a slit formed in a middle thread handling area, and wherein a thread take-up assembly is arranged below the middle thread handling area, this thread take-up assembly comprises a support shaft supported between facing support plates to be rotatable and slidable in an axial direction, and thread take-up units are provided on the support shaft to be the same number as the thread take-up levers, and further said thread take-up units comprise the thread take-up member formed from a spiral spring, a stopper member, and a spring tension adjusting member.
- 5. A lock stitch type sewing machine including at least one sewing machine head provided with a plurality of needle bars and a plurality of thread take-up levers adapted to take up needle threads, comprising needle thread deflecting sections, respectively, arranged directly upstream of the respective thread take-up levers existing in needle thread paths, and thread take-up springs closely provided correspondingly on the respective needle thread deflecting sections.
- 6. The lock switch type sewing machine according to claim 5 wherein rollers are provided on a thread handling area that corresponds to each of said needle bars.
- 7. The lock switch type sewing machine according to claim 5, wherein a thread handling area that corresponds to each needle bar is formed by a pair of rollers which are horizontally provided with a space in between so that a thread passing along said two rollers passes along the thread take-up springs.
Priority Claims (3)
Number |
Date |
Country |
Kind |
10-233097 |
Aug 1998 |
JP |
|
11-004318 |
Jan 1999 |
JP |
|
11-125077 |
Apr 1999 |
JP |
|
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Number |
Name |
Date |
Kind |
2670704 |
Backlin |
Mar 1954 |
|
3783811 |
Schmedding et al. |
Jan 1974 |
|
4444138 |
Yamazawa |
Apr 1984 |
|
5983818 |
Tramutolo et al. |
Nov 1999 |
|