The invention relates to a multipart cover made of paper material. The invention also relates to a method for producing a multipart cover made of paper material.
The aim of the invention is to provide an improved multipart cover made of paper material and an improved method for producing such a cover.
According to the invention a multipart cover made of paper material is provided, comprising a base body which includes a cover plate and a circumferential cover collar extending from the cover plate, wherein the cover collar, in a condition placed onto a container to be closed, surrounds an upper rim of a container to be closed, and a reinforcement ring which surrounds the cover collar at least sectionally on the radially exterior side of the cover collar.
In a further development of the invention, the cover collar includes at least one bead encircling the cover collar in the circumferential direction, wherein viewed in the elevation direction the bead is disposed at a constant distance to the cover plate.
With the base body including a circumferential cover collar surrounding an upper rim of a container to be closed, the circumferential cover collar is configured to be continuous and without a step, since the base body is in one piece. Thus, the cover according to the invention sits specifically tight on a cup to be closed, since the base body formed in one piece does not have an overlapping to present a step that could affect leak tightness.
By means of the cover according to the invention, a secure hold of the cover on the container to be closed is ensured in that the bead engages behind a circumferential lip rim, that may also be flattened, of the container to be closed, for example a cardboard cup. Here, the distance of the bead to the cover plate is matched to the height of the lip rim of the container to be closed. Since the cover collar and the cover plate are shaped from a one-piece paper cut-out, the cover collar does not have an overlapping and thus may apply tightly to the open end of a container to be closed. Thus, by means of the cover according to the invention, a very leak-tight closure may be obtained. In this context, paper as well as paper-type materials, like paperboard, pasteboard, cardboard, and the like are considered to be paper materials. Even coated paper material is considered to be paper material, for example, paper coated by a layer of wax or a layer of synthetic material on one side or on two sides. The coated side of the paper material can be adapted to hot sealing, to connect the base body to the reinforcement ring. Conveniently, the base body is produced from a paper material provided with a synthetic material coating at least on one side, and the coated surface is facing the open end of the container closed by the cover. The individual parts of the multipart cover according to the invention can in general be connected to another by different ways and means, by hot sealing, as mentioned, but also by adhesive bonding, using hot melt adhesive or cold glue, for example, by pressing, and also by a combination of said connecting means.
In a further development of the invention, the bead extends radially inwards relative to a portion of the cover collar immediately adjacent to the cover plate.
In this manner, when placing the cover onto a vessel to be closed, an upper rim of the vessel can snap-in behind the bead, and thus a particularly simple placement and secure hold of the cover on the container is ensured.
In a further development of the invention, a portion between the bead and the cover plate is configured to be curved radially outwards, as viewed in cross section.
Such a design of the cover is particularly advantageous in case that the container to be closed has a lip rim of circular cross section at the upper, open end thereof. Said lip rim can then be received in the portion between the bead and the cover plate and a particularly secure and leak-tight closure of the vessel may be obtained. Therein, the portion between the bead and the cover plate may be configured to have a cross section in the shape of a circle segment, to allow receiving of a lip rim of circular cross section. However, the portion between the bead and the cover plate can also be in an oval shape, and thus be provided for a lip rim of circular cross section or even a flattened lip rim. For example, a cup can have a peripheral, flattened foldover or simply a horizontal radially outwards projecting rim at the upper rim of the cup. Such a rim can as well be securely received with a radially outwards curved portion between the bead and the cover plate, and such a rim is as well referred to as a lip rim.
In a further development of the invention, a portion of the cover plate, immediately adjacent to the cover collar, is curved outwards as viewed in cross section, and extends, starting from the transition between cover collar and cover plate, downwards towards the open side of the cover.
Such a design allows receiving of a lip rim of a vessel to be closed over a very wide range of angles, as viewed in cross section. Thus, the vessel can be securely closed. For example, the transition between cover collar and cover plate is rounded out over an angle of more than 90°, as viewed in cross section. The rounding out can extend up to 180° at the transition between cover collar and cover plate.
In a further development of the invention, the cover collar is configured in the shape of a truncated cone in the direction towards the open side of the cover, successive to the bead up to the lower rim of the cover.
Such a design of the cover collar facilitates sliding the cover onto the upper rim of a container to be closed and provides for self-centering of the cover during sliding on, for example. By means of such a design of the cover collar, stacking of the covers is also substantially facilitated.
In a further development of the invention, a portion of the reinforcement ring disposed above the cover bottom has an outer diameter that is smaller than an inner diameter of the cover collar below the bead, and an inner diameter of the bead is smaller than the outer diameter of the reinforcement ring above the cover bottom.
In this manner, multiple covers according to the invention can be stacked securely, and even in case that multiple covers according to the invention are stacked, there is no risk that the stacked covers get jammed into another, since the bead is to prevent that two stacked covers are inserted too far one into the other and thus are jammed.
In a further development of the invention, the bead extends radially outwards relative to a portion of the cover collar immediately adjacent to the cover plate.
In this manner, the bead can receive a lip rim of a container to be closed, and thus provide for secure locking of the cover on the container.
In a further development of the invention, the reinforcement ring on an upper surface of the cover bottom is provided with a roll ring extending over the periphery of the cover and having an essentially circular cross section.
Such a roll ring is for stiffening the cover, wherein the roll ring may rest on the cover plate, to further increase the reinforcing effect. The roll ring may also be a support surface for stacking multiple cups.
In a further development of the invention, the roll ring rests on the upper surface of the cover bottom.
In this manner, the reinforcing effect of the roll ring may be even further improved.
In a further development of the invention, the reinforcement ring on an upper surface of the cover bottom is provided with a peripheral shroud or skirt.
Such a skirt is for stiffening of the cover and can be configured to be cylindrical or a truncated cone tapering to the upper side. The term shroud or skirt is to designate an edge crimped and pressed by 180°. Such a shroud allows a very stiff configuration of the multipart cover according to the invention.
In a further development of the invention, the skirt is configured to be cylindrical.
In a further development of the invention, the skirt is configured to be a truncated cone.
A truncated cone tapering to the upper side configuration of the skirt facilitates stacking of multiple covers.
In a further development of the invention, the reinforcement ring rests planar on a periphery of the cover collar.
A planar resting of the reinforcement ring on a periphery of the cover collar provides for a secure connection and a very stable implementation of the cover according to the invention.
In a further development of the invention, the reinforcement ring has a bead extending radially outwards, the radially exterior upper side of which is a support surface for stacking another cover of the same type.
In this manner, multiple covers can be stacked securely, and there is no risk that during stacking the covers slide too far one into the other that they are jammed.
In a further development of the invention, a lower peripheral edge of the cover collar and/or of the reinforcement ring in the stacked condition of two similar covers rests on the support surface on the upper side of the bead.
In a further development of the invention, the reinforcement ring is connected to the cover collar by means of adhesive bonding or sealing above and below the circumferential bead extending along the periphery.
In this manner, the cover according to the invention can have a particularly stable design, and thus be produced using thinner paper material, for example.
The problem underlying the invention is also solved by a method for producing a multipart cover made of paper material, comprising the following steps:
shaping a base body from a one-piece paper material cut-out, wherein the base body includes a cover plate and a circumferential cover collar extending from the cover plate, and wherein the cover collar is provided with a circumferential bead,
shaping a reinforcement ring, and
connecting the reinforcement ring to the base body such that the reinforcement ring surrounds the cover collar on the radially exterior side of the cover collar.
In the process, the succession of the method steps can be varied.
Further features and advantages of the invention will be apparent from the claims and the subsequent description of preferred embodiments of the invention in connection with the drawings. Individual features of the different embodiments illustrated and described may be combined in an arbitrary manner without departing from the scope of the present invention. In the drawings:
The illustration of
The sectional view of
Thus, the reinforcement ring 14 with its ring roll 24 rests, see
The cup 16 is provided, as is apparent from
The cover 10 allows a particularly leak-tight closure of the cup 16 in that a region between the bead 22 and the transition of the cover collar 20 to the cover plate 18 is formed with an outwards curvature. In the placed-on condition of the cover 10, an upper portion of the bead and most important the region between the bead and the cover plate 18 rests essentially planar against the lip rim 26. Thus, there is a comparatively leak-tight closure obtained between the cup 16 and the cover 10. This is also due to the fact that the cover collar 20 does not have an overlapping.
Overall, the reinforcement ring 14 is configured approximately in the shape of a truncated cone, wherein the diameter thereof is enlarging from the ring roll 24 downwards. The cover collar 20 as well follows said downwards enlarging basic shape of a truncated cone. Therefore, the cover 10 is outwards expanded in a truncated cone shape on the radially interior side of the cover collar 20 below the bead 22. As a result, when the cover 10 is placed on the lip rim 26 of the cup 16, the cover 10 is self-centering, and sliding the cover 10 on is substantially facilitated. The bead 22 is rounded in such a manner that during sliding the cover 10 on, said cover is resiliently expanded when the bead 22 slides past the lip rim 26. Upon passing the smallest diameter of the bead 22, the cover 10, and in particular the bead 22, will snap-in behind the lip rim 26, and thus lock the cover 10 on the cup 16 in a position as shown in
The cover 10 is configured in an aesthetically appealing manner, since the radially exterior side of the reinforcement ring 14 has a smooth surface. Thus, said radially exterior side of the reinforcement ring 14 can be provided with a high-grade printing and the cover plate 18 as well. Advantageously, a surface of the base body 12, in
The illustration of
As is apparent, a radially interior bottom side of the bead 22 of the cover 10 sitting on top rests on the ring roll 24 of the cover 10 sitting in the middle, and a radially interior portion of the cover 10 sitting on top below the bead 22 rests on the exterior of the reinforcement ring 14 of the cover 10 sitting in the middle. Thus, the covers 10 are, on the one hand, securely stacked one upon the other and are prevented from shifting to one side. In addition, the bead 22 provides for the feature that the covers 10 in the stacked condition not getting jammed into another, since the bead 22 actually prevents that the covers 10 slide further into another than illustrated in
The illustration of
The illustration of
The illustration of
In the sectional view of
The reinforcement ring 44 is placed around the base body 42 and rests on a radially exterior periphery of the cover collar 50. Therein, the reinforcement ring 44 rests above and below the bead 52 on the cover collar 50, see
Above the cover plate 48 the cover 40 has a circular cylindrical peripheral skirt 56. The skirt 56 is formed by foldover of the material of the reinforcement ring 44 by 180° and pressing of the foldover. A diameter of the skirt 56 is somewhat smaller than the diameter of the cover collar 44 in a region below the cover plate 48, and also somewhat smaller than the outer diameter of the lip rim 26. The outer diameter of the skirt 56 is to a minor extent smaller or equal to an inner diameter of the cover collar 50 in a region below the bead 52. As is visible in
The illustration of
As can be seen in the sectional view of
The base body 62 is identical to the base body 12 of the cover 10 in
The reinforcement ring 64 is placed around the exterior periphery of base body 62 and rests on a radially exterior side of the cover collar 70 above and below the bead 72. In a region above the cover plate 68 the reinforcement ring 64 is in the shape of a truncated cone, with the diameter of the reinforcement ring 64 decreasing towards the top in
Referring to
The cover 60 is particularly stable due to the peripheral skirt 76 and the region 65 of the reinforcement ring 64 connected to the cover upper surface. As a result, the cover 60 may either be used for very large cups 16, or the cover 60 may be constructed using thinner paper material.
The illustration of
The cover 80 is essentially similar to the cover 10 of
The cover 80 comprises a one-piece base body 82 exhibiting minor differences to the base body 12 of cover 10. A reinforcement ring 84 is slid on the base body 82, said ring being identical to the reinforcement ring 14 of cover 10.
As is evident in particular in
As can be seen in
The illustration of
As is evident in particular in
In the top region above the cover plate 108, the reinforcement ring 104 is provided with a ring roll 114 resting on an upper surface of the cover plate 108. In the region below the cover plate 108, the reinforcement ring 104 is outwards enlarging in a cone shape and rests on the cover collar 110 above and below the bead 112.
During sliding on the cover 100, the flattened lip rim 116 is initially approaching the bottom side of the bead 112, whereby the reinforcement ring 104 is then radially enlarged in an inclined plane by the action of the bottom of the bead 112, until the bead 112 is located below the lip rim 116, and the reinforcement ring 104 may then again snap-in radially inwards. A region between the bead 112 and the cover plate 108 is configured to be curved radially outwards to securely receive the flattened lip rim 116 in the placed-on condition of the cover 100.
The cup 106 may be a yoghurt cup, for example, and in addition to the cover 100, a film or aluminum layer is sealed onto the upper side of the flattened lip rim 116 to completely close the content of the cup from the environment. In the opened condition of the cup and after a portion of the contained yoghurt has been consumed, for example, the cup 106 may then be closed reliably using the cover 100.
As can be seen in
In the illustration of
The illustration of
As is evident in the sectional view of
The cover collar 130 is provided with a circumferential bead 132, see
The reinforcement ring 124 has a roll ring 134 above the cover plate 128, resting on an upper surface of the cover plate 128. In a region below the cover plate 128, the reinforcement ring 124 rests planar on an exterior side of the cover collar 130, and thus also follows the extension of the bead 132. Thereby, the reinforcement ring 124 has a radially outwards projecting bead 136 in the region below the cover plate 128. Due to the planar abutment of the reinforcement ring 124 on the cover collar 130 over the entire surface of the cover collar 130, the cover collar 130 is very stable. This may even be further improved in that the reinforcement ring 124 is bonded or sealed in a planar manner to the cover collar 130, for example.
Referring to
The illustration of
The cover 140 comprises a one-piece base body 142 having an identical structure to the base body 122 of the cover 120 of
The skirt 146 is formed by folding over the region of the reinforcement ring 144 above the cover plate 128 by 180° and subsequent pressing of said foldover. The peripheral skirt 146 has a truncated cone shape tapering towards the top, away from the cover plate 128. When stacking multiple covers 140, see
For producing a multipart cover according to the invention, at first a base body including a cover plate and a cover collar is shaped from a one-piece paper cut-out, conveniently by deep drawing of the paper cut-out. Depending on the desired basic shape of the cover, said paper cut-out may have a different shape, for example, circular, rectangular or triangular.
A circumferential bead can be formed in the cover collar of the base body, extending either radially inwards or radially outwards. The shape of the bead may be selected to be such that it either extends radially outwards and is matched to the shape of a lip rim of a cup to be closed. If the bead is extending inwards, the bead is a circumferential projection to snap-in below the lip rim of a cup to be closed upon placing the cover on. A region between the bead and the cover plate may be shaped to be curved radially outwards, and advantageously, the shaping is such that it is matched to the cross-sectional shape of the lip rim of a cup to be closed. Such a lip rim of a cup to be closed can have a circular or even oval shape, as seen in cross section, when the lip rim is flattened.
A reinforcement ring is shaped from a strip-shaped paper cut-out in that the strip-shaped paper cut-out is connected to a ring shape in the vicinity of an overlapping. In the vicinity of the overlapping, the strip-shaped paper cut-out can be bonded by adhesive or sealed. For stiffening, the reinforcement ring can be provided with a ring roll or a peripheral skirt, for example. The reinforcement ring is applied on the cover collar on the radially exterior side of the cover collar, and connected to the cover collar at least sectionally, for example by adhesive bonding, gluing or sealing. For example, the reinforcement ring can be slid onto the base body and then secured thereto.
To produce a particularly stable cover, a reinforcement means in a bowl shape can be provided above the cover plate. A planar bottom of the reinforcement means is then resting on the cover plate of the base body, and a reinforcement collar of the reinforcement means is appropriately connected to the reinforcement ring, by means of a peripheral skirt above the cover plate, for example.
The illustration of
In the sectional view of
In the illustration of
The reinforcement ring 154 is slid over the base body 152 on the exterior, and includes a roll ring 162 resting on the upper surface of the cover plate 158. Adjacent to the roll ring 162 the reinforcement ring 154 extends radially downwards and rests continuously on a radially exterior side of the cover collar 160.
The cover collar 160 and the reinforcement ring 154 have a conical outwards enlargement or flaring on their lower portion in
In the illustration of
The illustration of
The cover 170 is configured in a two-piece form and has a bowl-shaped base body 172 which comprises a cover plate 178 and a cover collar 180 extending downwards from the periphery of the cover plate, see the sectional view of
The illustration of
The reinforcement ring 174 rests planar on an exterior side of the cover collar 180 and is connected to the exterior side of the cover collar 180, for example, by adhesive bonding or sealing on. Above the cover collar 180 the reinforcement ring 174 forms a peripheral, cylindrical skirt 186. The skirt 186 is obtained in that an upper edge of the reinforcement ring 174 is folded over by 180°. An outer diameter of the skirt 186 is insignificantly smaller than an interior diameter of the cover collar 180 in a region below the step 182.
As is evident in the illustrations of
The reinforcement ring can be connected in a region above and below the projection 182 to the cover collar 180, for example by adhesive bonding or sealing on, to stabilize the cover 170 in particular in the region of the step 182.
Even when providing a bead on the cover collar, see the embodiment of
In all the embodiments of the cover according to the invention, the reinforcement ring and the base body of the cover may be produced from different materials, for example paper or cardboard in different material thickness or quality. For example, the reinforcement ring may have material characteristics, at least on an exterior side thereof, that ensure simple printing on in high quality. A material combination of synthetic material/paper is also conceivable.
Number | Date | Country | Kind |
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10 2012 216 629 | Sep 2012 | DE | national |
This is a divisional of prior U.S. application Ser. No. 13/845,523, filed Mar. 18, 2013, which claims the benefit of U.S. Provisional Application No. 61/659,203, filed Jun. 13, 2012.
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Number | Date | Country | |
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20150251821 A1 | Sep 2015 | US |
Number | Date | Country | |
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61659203 | Jun 2012 | US |
Number | Date | Country | |
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Parent | 13845523 | Mar 2013 | US |
Child | 14719876 | US |