1. Field
The subject matter described herein relates generally to devices and methods for circuit breaker assemblies and, more particularly, to coupling circuit breaker components.
2. Related Art
Conventional circuit breakers may include accessory devices that are either included within the housing of the circuit breaker or attached in tandem with the circuit breaker. For example, conventional side-by-side, ganged miniature circuit breakers may have a first enclosure including the circuit breaker trip elements and a second enclosure including an accessory function of the miniature circuit breaker. A trip shaft extends from the first enclosure and is received within an in-line receiver of the second enclosure. When the trip bar is activated in the first enclosure, movement of the trip bar activates the accessory function of the second enclosure. Other conventional circuit breakers including an accessory function include molded cases having accessory socket openings for coupling an accessory with an operating mechanism of the circuit breaker. Still other conventional circuit breakers having an accessory function include U-shaped accessory actuator clips that snap onto the crossbar of a multipole circuit breaker. The U-shaped accessory clip as well as the accessory are located within a primary cover of the circuit breaker.
However, to date, no suitable device or method is available for coupling, for example, a circuit breaker with an accessory in a tandem arrangement where a signal transmission axis of the circuit breaker is not aligned with a signal transmission axis of the accessory.
In accordance with one embodiment, an interface module is configured for transmitting a status change signal between a first circuit device that has a first circuit device couple and a second circuit device that has a second circuit device couple. The interface module may comprise a housing, a first coupling assembly that comprises a first couple arm and a second coupling assembly that comprises a second couple arm. Each of the first and second couple arms extends through the housing at a location that is spaced from the other and each of the first and second coupling assemblies is movable by the first circuit device couple and/or the second circuit device couple to transmit a status change signal there between.
In another aspect of the present invention, a circuit assembly comprises a first circuit device having a first circuit couple, a second circuit device having a second circuit device couple and an interface module adjacent to the first circuit device and the second circuit device. The interface module may comprise a housing, a first coupling assembly comprising a first couple arm and a second coupling assembly comprising a second couple arm. Each of the first and second couple arms extends through the housing at a location that is spaced from the other and each of the first and the second coupling assemblies is movable by the first circuit device couple and/or the second circuit device couple to transmit a status change signal there between.
The following detailed description is made with reference to the accompanying drawings, in which:
In one embodiment, a device and a method for coupling a circuit breaker and a circuit breaker accessory is provided. Although the embodiments disclosed will be described with reference to the drawings, it should be understood that the embodiments disclosed may be embodied in many alternate forms. In addition, any suitable size, shape or type of elements or materials could be used.
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In this embodiment, the interface module 120′ includes housing 400, a first coupling assembly 425 and a second coupling assembly 430. The housing 400 may have any suitable shape and may be constructed of any suitable material. The housing 400 may include protrusions or axles 401-407 for supporting various elements of the interface module 120′. The axles 401-407 may be formed integrally with the housing 400 or they may be suitably inserted and secured in the housing in any suitable manner.
The first coupling assembly 425 may include a first couple arm 425B, a first translator lever 425A and a first translator hub 425H. The translator lever 425A connects the couple arm 425B and the translator hub 425H. The translator hub may be pivotally supported within the housing by for example, a recess 400A or any suitable axle similar to axles 401-407. A leg 425C may extend from, for example, the translator lever 425A and/or the translator hub 425H to reciprocally interact with an auxiliary lever 420. The first translator lever 425A may be interposed between auxiliary lever 420 and a second translator lever 430A of the second coupling assembly 430. The first couple arm 425B may at least partially extend into and travel along slot 498. It is noted that in one embodiment, slot 498 may be present on both sides of the interface module 120′. For example, the first couple arm 425B may include a first and a second opposing couple arm 425B′, 425B″ where each of the opposing arms 425B′, 425B″ extend at least party into corresponding slots on one or more sides of the housing 400 to interact with one or more of the modules 110, 130. In one embodiment, one or more of the first and second opposing arms 425B′, 425B″ may be configured to be easily removable by an operator.
The second coupling assembly 430 may include a second translator lever 430A, a second translator hub 430H, a translator arm 430B and a second couple arm 495 supported by the translator arm 430B. The hub 430H may be pivotally supported in the housing in any suitable manner such as by axle 405. The translator lever 430A may be configured to reciprocally interact with protrusion 420D of the auxiliary lever 420. The second couple arm 495 may at least partially extend into or through any suitable slot(s) such as, for example, slot 497 for interacting with modules 110, 130. In one embodiment, the second couple arm 495 may include first and second opposing arms 210B, 210D (
The auxiliary lever 420 may be pivotally supported in the housing 400 in any suitable manner such as by axle 401. The auxiliary lever 420 may be configured as described above for reciprocally communicating with the first and second coupling assemblies 425, 430. The auxiliary lever 420 may have a first end in communication with a handle lever 415 which allows a transfer of force between the auxiliary lever 420 and the handle 410. A second end of the auxiliary lever 420 may communicate with a resilient biasing member, such as spring 426. The spring may be supported within the housing in any suitable manner, such as by axle 406 and be configured to amplify movement of the auxiliary lever 420 and/or any forces transmitted through the auxiliary lever 420. The second end of the auxiliary lever 420 may also include an aperture 420B for rotatably accepting a connecting member or rod 440. In alternate embodiments the connecting rod 440 may be coupled to the auxiliary member in any suitable manner.
The connecting rod 440 may be any suitable connecting member for communicably coupling the auxiliary member with member 450. Member 450 may include a suitable slot 450A for accepting the connecting rod 440. As can be seen in the Figures the slot may be arcuate in shape but in alternate embodiments the slot may have any suitable shape. The member 450 may be pivotally supported in the housing in any suitable manner, such as by axle 404. Member 460 may also be supported by axle 404 and may interact with member 450. In an optional embodiment, member 460 may be configured to rotate lever 500 to actuate normally opened (NO) and normally closed (NC) contacts at bottom side as shown in
It will be understood that the interface module 120′ may be modified for use with any of the various auxiliary devices, for example, an auxiliary contact, signal contact, shunt trip, motor operator, panel board switch, and under voltage release. As shown in
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As can be seen from the operation of the interface, the first translation lever 425A is configured to be responsive to movement by the auxiliary lever 420, the second translator lever 430A is configured to be responsive to movement by the first translator lever 425A and the auxiliary lever 420 is configured to be responsive to movement by the second translator lever 430A. The interaction between the first translator 425A, the auxiliary lever 420 and the second translator lever 430A allows for an effective transfer of force signals from one module 110, 120 to another module 110, 120. Because each of the auxiliary lever 420, the first coupling assembly 425 and the second coupling assembly 430 are all configured to be responsive to the movement of one or more of the other ones of the auxiliary lever 420, the first coupling assembly 425 and the second coupling assembly 430, the forces or signals transferred between couple arm 495 and couple arm 425B may also be amplified by biasing member 426.
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The first coupling assembly 625 may include a first translator lever 628. The first translator lever 628 may include a first translator leg portion 626, a first translator arm portion 627, a first couple arm 625B connected to the leg portion 626 and a connector 625A connected to the arm portion 627. The translator lever 628 may be pivotally supported within the housing by for example, axle 602. The first couple arm 625B may be substantially similar to couple arm 425B described above.
The second coupling assembly 630 may include a second translator lever 630A, a second translator hub 630H, a second translator arm 630B and a second couple arm 695 supported by the translator arm 630B. The second couple arm 695 may be substantially similar to couple arm 495 described above. The hub 630H may be pivotally supported in the housing in any suitable manner, such as by axle 605. The translator lever 630A may be configured to reciprocally interact with protrusion 620D of the auxiliary lever 620 in a manner substantially similar to that described above with respect to
The auxiliary lever 620 may be pivotally supported in the housing 400′ in any suitable manner such as by axle 601. The auxiliary lever 620 may be substantially similar to auxiliary lever 420 described above and be configured to reciprocally communicate with the first and second coupling assemblies 625, 630. However, in this example the first end of the auxiliary lever 620 may communicate with a resilient biasing member, such as spring 626. The spring may be supported within the housing in any suitable manner, such as by axle 606 and be configured along with the auxiliary lever 620 to amplify movement of the auxiliary lever 620 and/or any forces transmitted through the auxiliary lever 620. The second end of the auxiliary lever 620 may include an aperture 620B for rotatably accepting a connecting member or rod 640. In alternate embodiments the connecting rod 640 may be coupled to the auxiliary member in any suitable manner.
The connecting rod 640 may be substantially similar to rod 440 described above however in this example, the connecting rod 640 connects the auxiliary member 620 with the first translator lever 628 through connector 625A. The connector 625A may include, for example, a slot having any suitable shape including, but not limited to, the arcuate shape shown in the Figures for allowing a sliding connection between the connecting rod 640 and the connector 625A. The slot in the connector 625A may allow for a releasing of the load on the first coupling assembly 625 while resetting or turning the one or more of the modules 110, 120′, 130 to an on position.
In this embodiment, a second connecting rod 660 is provided to suitably connect the first and second coupling assemblies 625, 630. The second connecting rod 660 may assist in resetting the tripped assembly 100. In one example, a first end of the second connecting rod 660 may slidingly connect to the second translator arm 630B in any suitable manner, such as by aperture 630C. The aperture 630C may have any suitable configuration including, but not limited to, the arcuate slot shape shown in the Figures. The slot 630C may allow for a releasing of the load of the first coupling assembly 625 during a tripping of one or more of the modules 110, 120′, 130. A second end of the connecting rod 660 may be rotatably coupled to the arm portion 627 of the first coupling assembly 625 in any suitable manner such as through, for example, aperture 625C.
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The first coupling assembly 725 may include a first translator lever 728. The first translator lever 728 may include a first translator hub portion 728H that is pivotable about axle 702, a first translator leg portion 726 extending from the hub portion 728H and supporting the first couple arm 725B, and a translator arm portion 727 extending from the hub portion 728H. The first couple arm 725B may be substantially similar to the couple arm 425B described above with respect to
A T-lever 780 may be pivotally supported about axle 703. The axle may be configured for accepting a cir-clip (circular clip) or snap ring for holding the T-lever on the axle 703. The T-lever 780 may have a first end 780A for communicating with the hook portion 727H of the first translator lever 728 and a second end 780B for communicating with a hand portion 730C of a second translator lever. The T-lever 780 allows for the transfer of force signals from the first coupling assembly 725 to the second coupling assembly 730 during, for example, a tripping of the circuit breaker assembly 100.
The second coupling assembly 730 may include the second translator lever 730T, a second translator hub portion 730H, a second translator leg 730A extending from the hub portion 730H, a second translator arm 730B and a second couple arm 795 supported by the translator arm 730B. The second couple arm 795 may be substantially similar to couple arm 495 described above with respect to
The auxiliary lever 720 may be pivotally supported in the housing 400″ in any suitable manner such as by axle 701. The auxiliary lever 720 may be substantially similar to auxiliary lever 620 described above and be configured to reciprocally communicate with at least one of the first and second coupling assemblies 725, 730. In this example a first end of the auxiliary lever 720 may communicate with first resilient biasing member, such as spring 726. The spring may be supported within the housing in any suitable manner, such as by axle 606 and be configured to amplify movement of the auxiliary lever 720 and/or any forces transmitted through the auxiliary lever 720. A second end of the auxiliary lever 720 may include an aperture 720A for rotatably accepting a connecting member or rod 740. In alternate embodiments the connecting rod 740 may be coupled to the auxiliary member in any suitable manner. The connecting rod 740 connects the auxiliary member 720 to a biased pivot assembly 800, which may further amplify the movement of the auxiliary lever 720 and forces transmitted by the auxiliary lever 720.
The biased pivot assembly 800 may include a first member 750 including, for example, a slot 750A having any suitable shape including, but not limited to, the arcuate shape shown in the Figures for allowing a sliding connection between the first member 750 and the rod 740. The slot 750A in member 750 may allow for a releasing of the load on one or more of the first and second coupling assembly 725, 730 during, for example, a tripping of one or more of the modules 110, 120″, 130. A resilient member, such as spring 770 supported on, for example, axle 704 may exert a biasing force on member 750, which force is transferred to the auxiliary lever 720 through rod 740. In alternate embodiments the force exerted by spring 770 may be transferred to, for example, the auxiliary lever 720 and/or one or more of the first and second coupling assemblies in any suitable manner. A second member 760 may be communicably coupled with the first member 750 in any suitable manner. The first and second members 750, 760 may be pivotally supported by axle 404. An assist lever 799 may be pivotally connected to the second member 760 in any suitable manner.
The assist Lever 799 may be provided to push NO/NC contacts such as those shown in
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The interface module 1120 comprises a first couple arm 1122 for transmitting a signal received from the second circuit 1130 to the first circuit 1110 and, in the inverse, a second couple arm 1124 for transmitting a signal received from the first circuit to the second circuit. One exemplary signal may be a short circuit condition identified by the first circuit 1110, e.g., embodied as a circuit breaker that requires the tripping of the second circuit 1130 which is also, e.g., embodied as a circuit breaker. Axes of force/signal transmission 1150 and 1160 are shown which are non-aligned, non-collinear axes.
As illustrated, the first circuit 1110 comprises an output couple arm 1112 and the second circuit 1130 also comprises an output couple arm 1132 each for outputting a signal to the interface module 1120. It will be understood that the interface module 1120 may optionally be configured to carry out any suitable auxiliary function for example, such as that of a signal contact, a shunt trip, a motor operator, a panel board switch and a under voltage release. In this way, the interface module 1120 may be configured such that at an appropriate juncture each of the first and second couple arms 1122 and 1124 may output the same signal to each of the first and second circuits 1110 and 1130. One appropriate juncture may be upon a short circuit condition of the interface module 1120 where it is necessary to trip both the first and second circuits 1110 and 1130.
It is noted that the systems and operations of the disclosed embodiments are exemplary in nature and that the disclosed embodiments may have any suitable components for carrying out the operations described herein. The configuration of the components of the interface modules described herein are also exemplary and it should be understood that the components may have any suitable shapes, sizes and/or configuration. For example, the interface module may include any suitable force transmission/amplification mechanism including, but not limited to, those described above as well as any suitable gear trains or any combination thereof. It is also noted that the features of the disclosed embodiments may be used individually or in any suitable combination.
Technical effects of the herein described systems and methods include transferring force signals and displacements in non-collinear axes, as well as in more than one locus, between a first circuit device and a second circuit device. Other technical effects include an amplification of the force signals as they are transferred between the first circuit device and the second circuit device. A reduction in toggle force for switching the first and second electrical devices between on and off positions may also be realized through the disclosed embodiments.
The disclosed embodiments provide a side-by-side or tandem circuit breaker arrangement where a circuit breaker and an accessory are joined by an interface. The interface is configured to allow force transmission between the circuit breaker to the accessory when the transmission axes of the circuit breaker and accessory are dissimilar. The interface of the disclosed embodiments is also configured to amplify the force signal transmitted between the circuit breaker and accessory.
While embodiments have been described in connection with what are presently considered to be the most practical and preferred embodiments, it is to be understood that the embodiments are not limited to those disclosed herein. Rather, the embodiments described are intended to cover all of the various modifications and equivalent arrangements included within the spirit and scope of the appended claims.