The subject matter is related to apparatus and methods for impeller and diffuser stages, particularly for use in multistage, hydromotive machines.
Multistage pumps and compressors generally incorporate centrifugal impellers, each with an axial inlet and a radial outlet. Returning the fluid or gas to the impeller of the next stage results in a tortuous fluid path that follows an “obstacle course” of sorts between relatively small diameter impeller eye inlets and large diameter impeller discharge diameters and then back again through diffusers between stages. Furthermore, the radial discharge requires that the diffuser accept radial flow. This results in an unnecessarily large diffuser diameter and an unnecessarily large overall pump or compressor diameter. In the case of submersible well pumps, diameter allocated to the diffuser is not available for the impeller so the number of stages must be increased to achieve the design head, while the flow capacity remains limited by impeller diameter.
Constraining the fluid to a conventional axial impeller inlet/radial impeller outlet flow pattern in the meridional plane results in the need to make a sharp reversal in the meridional plane to return the flow to the next stage via a diffuser. The need for an abrupt reversal in direction in the meridional plane can be relieved by following a more gently curved meridional trajectory. A gentle sinusoidal meridional path or a path comprised of circular segments and straight lines, for example, results nonetheless in the direction of acceleration in the meridional plane having to reverse partway through the pump impeller and reverse again partway through the diffuser. This confounds the designers' attempts to maintain a smooth blade surface because the acceleration vector that the impeller blades and the diffuser vanes must impart to the flow change abruptly halfway through the impeller and the change abruptly again partway through the diffuser.
Referring to
Referring to
Configurations of the disclosed technology address shortcomings in the prior art.
As described herein, aspects are directed to a multistage, multi-blade-row, centrifugal compressor or pump with improvements over the prior art.
The dilemma explained in the Background section that confounds designers can be solved by using separate blade rows within any impeller stage and within any diffuser stage. Each of these blade rows may be configured to provide continuous meridional plane acceleration from blade leading edges to blade trailing edges. With this approach, changes in the meridional direction of acceleration within any single blade row may be eliminated. This eliminates the need to twist the blades between zones of differing meridional plane acceleration and thus eliminates the flow separations, secondary flows, and efficiency penalties that twisted blades tend to produce. The number of blade rows depends on the number of distinct zones of meridional acceleration. Accordingly, a solution to avoiding an otherwise abrupt change in blade orientation mid chord (i.e. midway between the leading edge and the trailing edge of the blade), where the acceleration vector within the meridional plane should change, is to simply make a clean break between differently oriented blade rows. Each blade row is oriented in accordance with its required influence on the fluid.
The intent of this technology may be met with two zones (i.e. two blade rows) only, but at the expense of greater stage axial length and at the expense of greater machine weight, size, and cost (both relative to versions having three blade rows). In this configuration tandem blades may be used. The first impeller blade row may accept axial inlet flow and then accelerate the flow away from the axis of rotation and discharge it radially to the second impeller blade row. The second impeller blade row accepts the radial inlet flow and accelerates it in a circular fashion within the meridional plane, initially axially and then gradually toward the axis of rotation. This second impeller blade row of the tandem blade row pair discharges axially into a subsequent diffuser blade row that begins its acceleration of the flow in the radially inward direction and then gradually changes the direction of acceleration to axial, having imparted a radially inward direction of flow to the fluid. The next diffuser blade row initially accelerates the flow axially but then smoothly transitions to a radial outward acceleration of the flow. This second row of blades in the tandem diffuser ends and discharges the flow in an axial direction into either the next impeller stage or into an outlet manifold.
An axially more compact arrangement may be configured using three blade rows in each stage which may be used to accelerate the flow from an axial inlet to align with a generally radial blade row. The generally radial blade row is then followed by a final blade row that accepts generally radial inflow but discharges axially.
The analogous opportunity to coordinate acceleration and deceleration vectors occurs in each diffuser stage where incoming axial flow (typically at large diameter) from the preceding impeller must first be accelerated to flow radially toward the shaft centerline, and then partway there, accelerated again to flow axially and in alignment with the next impeller stage. In order to achieve the required changes in acceleration within the same impeller stage two distinct tandem blade rows may be used in order to avoid the use of abruptly twisted continuous blades that would cause flow separation, secondary flow, and cavitation. The first of the tandem blade rows is aligned to convert tangential kinetic energy into pressure, but also to direct the flow toward the shaft centerline. The second half of the tandem stages is aligned on one axis to continue to convert tangential kinetic energy to pressure, while it is aligned on a nearly orthogonal axis and within the meridional plane to accelerate the flow away from the shaft centerline. This can also be thought of as decelerating its approach toward the shaft centerline. It is this switch in acceleration vector and surface orientation mid-chord that is required to achieve the required flow, but which is not possible to accomplish without interruption of the blade surface and division of the hypothetical single blade into two more effective tandem blades.
The favorable performance of the axial-in-axial-out impeller of U.S. Pat. No. 11,300,093 supports the notion that uninterrupted continuous acceleration and uninterrupted continuous blade surface orientation prevents efficiency sapping secondary flows and attendant flow separation. In accordance with the disclosed technology these benefits can be extended to multistage centrifugal pumps and multistage centrifugal compressors. It should be noted that secondary flows and separated flows may lead to turbulence which may in turn lead to cavitation. The disclosed technology thus not only improves pump efficiency, but also generally results in reduced levels of cavitation.
Also, while the discussion that follows is in reference to a pump for simplicity and readability, it is recognized that the hydromotive machine need not be a pump in all configurations. Instead, the hydromotive machine might also be, as examples, a turbine, a blower, a compressor, a turbocharger, a supercharger, a gas turbine, a reversible pump-turbine or other hydromotive or aeromotive machine. It should be further noted that the disclosed technology is also applicable to single-stage hydromotive machines in addition to multistage hydromotive machines that are the focus of the discussion that follows.
With that introduction,
A splined shaft 19 drives each of the first pump stage 67, the second pump stage 68, and the third pump stage 69. Accordingly, the axis of rotation 86 of each of the pump stages is collinear with the shaft 19. Bearings 25 support the shaft 19 at the first pump stage 67, while bearings 24 support the shaft 19 at the second pump stage 68, and bearings 23 support the shaft 19 at the third pump stage 69. The bearing arrangement depicted in
Since the structure of each of the pump stages is substantially the same, that structure is further described here with respect to the first pump stage 67.
As noted, the first pump stage 67 includes the first impeller stage 1, which operates centrifugally about the shaft 19. In the illustrated configuration, the first impeller stage 1 is encased in the first impeller housing 20. As illustrated in
As noted, the first pump stage 67 includes the first diffuser stage 4, which operates about the shaft 19 but does not rotate about the shaft 19. As illustrated in
Similarly, accelerations of the fluid flow caused by the first row 9 of diffuser blades of the first diffuser stage 4 are represented by inward vector 30 and inward vector 31. Accelerations of the fluid flow caused by the second row 10 of diffuser blades of the first diffuser stage 4 are represented by outward vector 32 and outward vector 33. In other words, the flow must first be accelerated toward the shaft centerline, but before it gets there, its inward velocity must be reduced so that, when it reaches the impeller eye of the subsequent pump stage, its flow direction is axial and in alignment with the eye of that subsequent impeller. The direction of axial acceleration is indicated by the vector 81 in
While not separately illustrated, the accelerations for the other stages are substantially the same as what is described for
Returning to
As illustrated in
As illustrated in
As illustrated in
Each impeller stage and each diffuser stage has an outer diameter. For clarity, these diameters are illustrated in
Computational fluid dynamics (CFD) solutions for the pump configuration of
The multistage, tandem-blade-row pump 200 described above for
Since each diffuser stage 64 is substantially identical, and since each impeller stage 65 is substantially identical, these are described below by representative examples.
With particular reference to
Hence, the velocity of the flow Q exiting the second row 71 of impeller blades is nominally radial within the meridional plane. But a moderate impeller axial-velocity component 78, which is parallel to the axis of rotation 86, reduces the length of each pump stage, and in turn reduces the overall length of the stacked pump stages. The close axial spacing of the pump stages increases shaft critical speed, reduces required shaft diameter, reduces bearing sizes, reduces bearing losses, and reduces overall pump size, weight, and cost.
As a result, the change in meridional plane flow direction within the impeller stage 65 is achieved efficiently with minimal flow separation and minimal generation of secondary flows. Also, importantly, the fluid has remained in the impeller stage 65 until the last possible moment, while being carried to the largest possible radius, without the requirement for a larger diameter impeller and without the requirement for a diffuser any larger than the impeller. Efficiency has thus been increased while size, weight, and manufacturing cost have been reduced. This concept can be extended to any number of blade rows used per impeller stage and diffuser stage.
A diffuser stage 64 is about the axis of rotation 86 but does not rotate about the axis of rotation 86. The diffuser stage 64 has three rows of diffuser blades. A first row 75 of diffuser blades is configured to receive the flow Q from the previous impeller stage 65, first accelerate the flow Q in the forward axial direction 150, and then accelerate the flow Q on a vector toward the axis of rotation 86. A second row 74 of diffuser blades is configured to accelerate the flow in the inward radial direction 153 by a diffuser radial-velocity component 160 and also to accelerate the flow Q in the reverse axial direction 151 by the diffuser axial-velocity component 159. Hence, the diffuser flow direction 161 within the meridional plane is made up of diffuser radial-velocity component 160 and diffuser axial-velocity component 159. A third row 73 of diffuser blades is configured to accept the flow Q in the inward radial direction 153 from the second row 74 of diffuser blades, first accelerate the flow Q on a vector away from the axis of rotation 86, then accelerate the fluid flow Q in the forward axial direction 150, and then discharge the fluid flow Q from the diffuser stage 64 in the forward axial direction 150. In configurations having multiple stages, the third row 73 of diffuser blades discharge the fluid flow Q from the diffuser stage 64 into a second impeller stage 65. The second impeller stage 65 may have a corresponding second diffuser stage 64, as illustrated in
Hence, as with the impeller stage 65, each diffuser stage 64 may be similarly reduced in length by adding the impeller axial-velocity component 78 to the mean meridional plane streamline within the second row 74 of diffuser blades. This reduces the stage-to-stage spacing while allowing hydraulically efficient bend radii at the third row 70 of impeller blades and the first row 72 of impeller blades and at the third row 73 of diffuser blades and the first row 75 of diffuser blades.
With particular reference to
Still referring primarily to
As illustrated in
As illustrated in
Multiple impeller hubs 55 may be stacked end-on-end to form a (segmented) shaft with both bending and torsional rigidity and strength. The stacked impeller hubs 55 may be held together with shaft tie rod 60 running through a hole 56 in the impeller hub 55. Housing sections 37, 38, 39, 40, 41, and 42 are held together with housing tie rods 88. A runner crown 58 encloses the rows 51, 52, and 53. A labyrinth seal 57 provides sealing between stages. Face keys or dowels, for example, may be used to transmit torque from one impeller hub 55 to the next impeller hub 55. The diffuser stages 64 may incorporate cooling channels 62, which may serve as a heat pipe or may be used for liquid cooling, for example.
Each diffuser stage 64 is about the axis of rotation 86 but does not rotate about the axis of rotation 86. In the illustrated configuration, the diffuser stage 64 has two rows of diffuser blades. The first row 89 of diffuser blades is configured to receive the flow from the previous impeller stage 65, first accelerate the flow in the forward axial direction 150, and then accelerate the flow on a vector toward the axis of rotation 86. The second row 90 of diffuser blades is configured to accelerate the flow in the inward radial direction 153. Hence, the second row 90 of diffuser blades is nominally radial. In configurations having multiple stages, the second row 90 of diffuser blades discharge the fluid flow from the diffuser stage 64 into the next impeller stage 65.
Assembly may be carried out by stacking impeller stages 65 between diffuser stages 64, securing the impeller stages 65 together with the tie rod 60 (which may be enlarged to incorporate a heat pipe), and bolting together diffuser stages 64 with tie rods 88. Inlet manifolds 34, 35 may be used at one or both ends of the assembly 400. One or more discharge manifolds 36 may also be used within the assembly 400.
Additionally, the multistage, multi-blade-row, reversible pump-turbine assembly 500 of
In pumping mode of the reversible pump-turbine assembly 500, the flow descends the well 100 through an annular flow passageway 45. The annular flow passageway 45 discharges (in pumping mode) into inlet manifold 34. The flow in pumping mode then enters axially into the first pump stage 67, and the flow proceeds within the multistage, tandem-blade-row pump 200 as described above for
It should be noted that the illustrated configuration results, for a given impeller diameter 154 in a smaller overall machine diameter 98 than is achieved with the prior art multistage pump turbine of
As illustrated, the outside diameter of a multistage pump-turbine 101 has been reduced by utilizing a water passageway 47 within the power transmitting shaft 19 for water conveyance to the pump inlet 49. Allocating the center of the shaft 19 to water conveyance has minimal effect of torque capacity of the shaft 19. This arrangement eliminates the need for an annular water passageway 48 shown in
The second pump stage 104, third pump stage 105, and fourth pump stage 106 may utilize mixed-flow impellers of either conventional design or in accordance with the tandem-blade-row technology discussed in this patent application with regard to
Connection to the pump may be accomplished by using the “flow inverter” disclosed in U.S. Pat. No. 11,300,093 to not require that the well 100 withstand the pump outlet pressure and to not subject the low pressure pipe connection to external buckling pressure. U.S. Pat. No. 11,300,093 is hereby incorporated by reference.
As illustrated in
A shaft coupling 158 is hydraulically configured with streamlined torque transmitting blades 119, which allow high-pressure fluid from the pump stage 112 to enter a hollow shaft 120. The hollow shaft 120 may feature a continuous external spline for the purpose of driving the impellers associated with pump stages 107, 108, 109, 110, 111, and 112. The impellers may be axially spaced by internally splined journals similar to bushings 66 of
The shaft coupling 158 may also incorporate a heat pipe condenser 118 for cooling the rotor of the motor generator (see the motor-generator 43 of
An inflatable seal 121 may be provided to mechanically center the assembly within the well 100. The inflatable seal 121 may also serve to keep sediment from entering and accumulating in the annular clearance space between the well 100 and the motor generator. In configurations having the inflatable seal 121, the heat pipes 117 penetrate through gaps between segments of the inflatable seal 121.
In configurations, one or more stages of the multistage, reversible pump-turbine 800 of
The illustrated configuration provides high head on account of multiple stages, each with large impeller discharge diameters (relative to the machine outer diameter 122) within a well 100 of limited diameter. Thrust is substantially balanced due to the equal numbers of axially opposed pump stages. The high-pressure discharge from diffuser 114 is conveniently in the middle of the well where it may be conveyed upward with relatively thin-walled penstock, not subject to collapse as it would be if the external pressure was higher than the internal pressure. A “flow inverter” is thus not needed for this configuration of the disclosed technology.
In general, this disclosed technology teaches the benefit of using vanes and blades, not only to extract and impart momentum to a gas or fluid, but to simultaneously serve as “cornering vanes” to accomplish changes in direction within the meridional plane. Changes in direction in the meridional plane are inherently orthogonal to changes in angular momentum. It is an object of this invention to provide blade surfaces that impart the vector sum of both of these required momentum changes to the fluid or gas to which energy is being imparted or from which energy is being extracted. Hopefully this technological development will set a new standard in efficiently managing the meridional flow path of fluids and gases through turbomachinery. The opportunities for both energy conservation and capital equipment cost reduction are significant.
As can be easily understood from the foregoing, the basic concepts of the present invention may be embodied in a variety of ways. It may involve hydromotive machines, such pumps, pump-turbines, turbines, blowers, compressors, turbochargers, superchargers, or gas turbines, or other devices to accomplish the appropriate method. In this application, the fluid machinery methods are disclosed as part of the results shown to be achieved by the various devices described and as steps which are inherent to utilization. They are simply the natural result of utilizing the devices as intended and described. In addition, while some devices are disclosed, it should be understood that these not only accomplish certain methods but also can be varied in a number of ways. Importantly, as to all of the foregoing, all of these facets should be understood to be encompassed by this disclosure.
Illustrative examples of the disclosed technologies are provided below. A particular configuration of the technologies may include one or more, and any combination of, the examples described below.
Example 1 includes a machine comprising: a centrifugal impeller stage configured to rotate about an axis of rotation, the impeller stage having two, separate rows of impeller blades, a first row of impeller blades configured to accept a fluid flow in a first axial direction, accelerate the fluid flow on a vector away from the axis of rotation, and discharge the fluid flow in an outward radial direction to a second row of impeller blades, and the second row of impeller blades configured to accept the fluid flow in the outward radial direction from the first row of impeller blades, first accelerate the fluid flow on a vector toward the axis of rotation in an inward radial direction, and then accelerate the fluid flow in the first axial direction; and a diffuser stage about the axis of rotation, the diffuser stage having two rows of diffuser blades, a first row of diffuser blades configured to receive the fluid flow from the impeller stage, first accelerate the fluid flow in the first axial direction, and then accelerate the fluid flow on a vector toward the axis of rotation, and a second row of diffuser blades configured to accept the fluid flow in the inward radial direction from the first row of diffuser blades, first accelerate the fluid flow on a vector away from the axis of rotation, then accelerate the fluid flow in the first axial direction, and then discharge the fluid flow from the diffuser stage in the first axial direction.
Example 2 includes the machine of Example 1, in which the impeller stage is a first impeller stage, and in which the second row of diffuser blades is configured to discharge the fluid flow from the diffuser stage in the first axial direction into a second impeller stage, in which the second impeller stage is configured to rotate about the axis of rotation, the second impeller stage having two rows of impeller blades, a first row of impeller blades of the second impeller stage configured to accept the fluid flow from the diffuser stage, accelerate the fluid flow on a vector away from the axis of rotation, and discharge the fluid flow in the outward radial direction to a second row of impeller blades of the second impeller stage, and the second row of impeller blades of the second impeller stage configured to accept the fluid flow in the outward radial direction from the first row of impeller blades of the second impeller stage, first accelerate the fluid flow on a vector toward the axis of rotation in the inward radial direction, and then accelerate the fluid flow in the first axial direction.
Example 3 includes the machine of Example 2, in which the diffuser stage is a first diffuser stage, the machine further comprising a second diffuser stage about the axis of rotation, the second diffuser stage having two rows of diffuser blades, a first row of diffuser blades of the second diffuser stage configured to receive the fluid flow from the second impeller stage, first accelerate the fluid flow in the first axial direction, and then accelerate the fluid flow in on a vector toward the axis of rotation, and a second row of diffuser blades of the second diffuser stage configured to accept the fluid flow in the inward radial direction from the first row of diffuser blades of the second diffuser stage, first accelerate the fluid flow on a vector away from the axis of rotation, then accelerate the fluid flow in the first axial direction, and then discharge the fluid flow from the second diffuser stage in the first axial direction.
Example 4 includes the machine of any of Examples 1-3, in which each of the impeller stage and the diffuser stage has an outer diameter, in which the outer diameter of the impeller stage is not larger than the outer diameter of the diffuser stage.
Example 5 includes the machine of Example 4, in which the outer diameter of the impeller stage is substantially equal to the outer diameter of the diffuser stage.
Example 6 includes a centrifugal impeller for a machine, the impeller comprising: a first row of impeller blades shaped and positioned to accept a fluid flow in a first axial direction, accelerate the fluid flow away from an axis of rotation of the impeller, and discharge the fluid flow in an outward radial direction to a second row of impeller blades; and the second row of impeller blades shaped and positioned to accept the fluid flow in the outward radial direction from the first row of impeller blades, first accelerate the fluid flow on a vector toward the axis of rotation in an inward radial direction, and then accelerate the fluid flow in the first axial direction.
Example 7 includes a diffuser for a machine, the diffuser comprising: a first row of diffuser blades shaped and positioned to receive a fluid flow in a first axial direction, accelerate the fluid flow in the first axial direction, and then accelerate the fluid flow on a vector toward the axis of rotation; and the second row of diffuser blades shaped and positioned to accept the fluid flow in an inward radial direction from the first row of diffuser blades, first accelerate the fluid flow on a vector away from the axis of rotation, then accelerate the fluid flow in the first axial direction, and then discharge the fluid flow from the diffuser stage in the first axial direction.
Example 8 includes a machine comprising: a centrifugal impeller stage configured to rotate about an axis of rotation, the impeller stage having three, separate rows of impeller blades, a first row of impeller blades configured to accept a fluid flow in a first axial direction, accelerate the fluid flow on a vector away from the axis of rotation, and discharge the fluid flow in an outward radial direction to a second row of impeller blades, the second row of impeller blades configured to accelerate the fluid flow in the outward radial direction by a radial velocity component and also to accelerate the fluid flow in a second axial direction by an axial velocity component, the second axial direction being opposite to the first axial direction, and a third row of impeller blades configured to accept the fluid flow in the outward radial direction from the second row of impeller blades, first accelerate the fluid flow on a vector toward the axis of rotation in an inward radial direction, and then accelerate the fluid flow in the first axial direction; and a diffuser stage about the axis of rotation, the diffuser stage having three rows of diffuser blades, a first row of diffuser blades configured to receive the fluid flow from the impeller stage, first accelerate the fluid flow in the first axial direction, and then accelerate the fluid flow on a vector toward the axis of rotation, a second row of diffuser blades configured to accelerate the fluid flow in the inward radial direction by the radial velocity component and also to accelerate the fluid flow in the second axial direction by the axial velocity component, and a third row of diffuser blades configured to accept the fluid flow in the inward radial direction from the second row of diffuser blades, first accelerate the fluid flow on a vector away from the axis of rotation, then accelerate the fluid flow in the first axial direction, and then discharge the fluid flow from the diffuser stage in the first axial direction.
Example 9 includes the machine of Example 8, in which each of the impeller stage and the diffuser stage has an outer diameter, in which the outer diameter of the impeller stage is not larger than the outer diameter of the diffuser stage.
Example 10 includes the machine of Example 9, in which the outer diameter of the impeller stage is substantially equal to the outer diameter of the diffuser stage.
Example 11 includes the machine of any of Examples 8-10, in which the impeller stage is a first impeller stage, and in which the second row of diffuser blades is configured to discharge the fluid flow from the diffuser stage in the first axial direction into a second impeller stage configured to rotate about the axis of rotation, in which the second impeller stage comprises: a first row of impeller blades of the second impeller stage configured to accept the fluid flow in the first axial direction, accelerate the fluid flow on a vector away from the axis of rotation, and discharge the fluid flow in an outward radial direction to a second row of impeller blades of the second impeller stage; the second row of impeller blades of the second impeller stage configured to accelerate the fluid flow in the outward radial direction by a radial velocity component of the second impeller stage and also to accelerate the fluid flow in the second axial direction by an axial velocity component of the second impeller stage,; and a third row of impeller blades of the second impeller stage configured to accept the fluid flow in the outward radial direction from the second row of impeller blades of the second impeller stage, first accelerate the fluid flow on a vector toward the axis of rotation in the inward radial direction, and then accelerate the fluid flow in the first axial direction.
Example 12 includes the machine of Example 11, in which the diffuser stage is a first diffuser stage, the machine further comprising a second diffuser stage about the axis of rotation, the second diffuser stage comprising: a first row of diffuser blades of the second diffuser stage configured to receive the fluid flow from the second impeller stage, first accelerate the fluid flow in the first axial direction, and then accelerate the fluid flow on a vector toward the axis of rotation; and a second row of diffuser blades of the second diffuser stage configured to accelerate the fluid flow in the inward radial direction by the radial velocity component and also to accelerate the fluid flow in the second axial direction by the axial velocity component, and a third row of diffuser blades of the second diffuser stage configured to accept the fluid flow in the inward radial direction from the second row of diffuser blades of the second diffuser stage, first accelerate the fluid flow on a vector away from the axis of rotation, then accelerate the fluid flow in the first axial direction, and then discharge the fluid flow from the diffuser stage in the first axial direction.
Example 13 includes a centrifugal impeller for a machine, the impeller comprising: a first row of impeller blades configured to accept a fluid flow in a first axial direction, accelerate the fluid flow on a vector away from the axis of rotation of the impeller, and discharge the fluid flow in an outward radial direction to a second row of impeller blades; the second row of impeller blades configured to accelerate the fluid flow in the outward radial direction by a radial velocity component and also to accelerate the fluid flow in a second axial direction by an axial velocity component, the second axial direction being opposite to the first axial direction; and a third row of impeller blades configured to accept the fluid flow in the outward radial direction from the second row of impeller blades, first accelerate the fluid flow on a vector toward the axis of rotation in an inward radial direction, and then accelerate the fluid flow in the first axial direction.
Example 14 includes a diffuser for a machine, the diffuser comprising: a first row of diffuser blades configured to receive the fluid flow from the impeller stage, first accelerate the fluid flow in a first axial direction, and then accelerate the fluid flow on a vector toward an axis of rotation of the diffuser; a second row of diffuser blades configured to accelerate the fluid flow in an inward radial direction by a radial velocity component and also to accelerate the fluid flow in a second axial direction by an axial velocity component, the second axial direction being opposite to the first axial direction; and a third row of diffuser blades configured to accept the fluid flow in the inward radial direction from the second row of diffuser blades, first accelerate the fluid flow on a vector away from the axis of rotation, then accelerate the fluid flow in the first axial direction, and then discharge the fluid flow from the diffuser stage in the first axial direction.
Example 15 includes a machine comprising: a centrifugal impeller stage configured to rotate about an axis of rotation, the impeller stage having three, separate rows of impeller blades, a first row of impeller blades is configured to accept a fluid flow in an inward radial direction, accelerate the fluid flow first away from and then toward the axis of rotation, and discharge the fluid flow in an outward radial direction to a second row of impeller blades, the second row of impeller blades is configured to accelerate the fluid flow in the outward radial direction, and a third row of impeller blades is configured to accept the fluid flow in the outward radial direction from the second row of impeller blades, first accelerate the fluid flow on toward the axis of rotation in the inward radial direction, and then accelerate the fluid flow in a forward axial direction to discharge the fluid flow axially; and a diffuser stage about the axis of rotation, the diffuser stage having two rows of diffuser blades, a first row of diffuser blades is configured to receive the fluid flow from a previous impeller stage, first accelerate the fluid flow in the forward axial direction, and then accelerate the fluid flow toward the axis of rotation, and a second row of diffuser blades is configured to accelerate the fluid flow in the inward radial direction and to discharge the fluid flow from the diffuser stage into a subsequent impeller stage, in which the fluid flow through the second row of impeller blades and the third row of impeller blades is through a fluid flow channel that is bounded on a first axial side by a surface of the impeller stage and on a second axial side by a surface of the diffuser stage.
Example 16 includes a reversible pump-turbine suitable for installation into a vertical well, the reversible pump-turbine comprising: a multi-stage impeller-diffuser having: a first impeller stage configured to rotate about an axis of rotation, the first impeller stage having two, separate rows of impeller blades, a first row of impeller blades configured to accept a fluid flow in a first axial direction, accelerate the fluid flow on a vector away from the axis of rotation, and discharge the fluid flow in an outward radial direction to a second row of impeller blades, and the second row of impeller blades configured to accept the fluid flow in the outward radial direction from the first row of impeller blades, first accelerate the fluid flow on a vector toward the axis of rotation in an inward radial direction, and then accelerate the fluid flow in the first axial direction, a first diffuser stage about the axis of rotation, the first diffuser stage having two rows of diffuser blades, a first row of diffuser blades configured to receive the fluid flow from the impeller stage, first accelerate the fluid flow in the first axial direction, and then accelerate the fluid flow on a vector toward the axis of rotation, and a second row of diffuser blades configured to accept the fluid flow in the inward radial direction from the first row of diffuser blades, first accelerate the fluid flow on a vector away from the axis of rotation, then accelerate the fluid flow in the first axial direction, and then discharge the fluid flow from the first diffuser stage in the first axial direction into a second impeller stage, the second impeller stage is configured to rotate about the axis of rotation and has two rows of impeller blades, a first row of impeller blades of the second impeller stage is configured to accept the fluid flow from the diffuser stage, accelerate the fluid flow on a vector away from the axis of rotation, and discharge the fluid flow in the outward radial direction to a second row of impeller blades of the second impeller stage, and the second row of impeller blades of the second impeller stage is configured to accept the fluid flow in the outward radial direction from the first row of impeller blades of the second impeller stage, first accelerate the fluid flow on a vector toward the axis of rotation in the inward radial direction, and then accelerate the fluid flow in the first axial direction, and a second diffuser stage about the axis of rotation and having two rows of diffuser blades, a first row of diffuser blades of the second diffuser stage configured to receive the fluid flow from the second impeller stage, first accelerate the fluid flow in the first axial direction, and then accelerate the fluid flow in on a vector toward the axis of rotation, and a second row of diffuser blades of the second diffuser stage configured to accept the fluid flow in the inward radial direction from the first row of diffuser blades of the second diffuser stage, first accelerate the fluid flow on a vector away from the axis of rotation, then accelerate the fluid flow in the first axial direction, and then discharge the fluid flow from the second diffuser stage in the first axial direction; an annular passageway radially surrounding the multi-stage impeller-diffuser; a manifold configured, in a pump mode of the reversible pump-turbine, to accept fluid flow discharged from the annular passageway in a second axial direction, the second axial direction being opposite to the first axial direction, and direct the fluid flow into the first impeller stage in a first axial direction and, in a turbine mode of the reversible pump-turbine, to accept fluid flow discharged from the first impeller stage in the second axial direction and direct the fluid flow into the annular passageway in the first axial direction; and a motor-generator coupled to the multi-stage impeller-diffuser by a shaft.
Example 17 includes the reversible pump-turbine of Example 16, in which each of the first impeller stage and the first diffuser stage has an outer diameter, in which the outer diameter of the first impeller stage is not larger than the outer diameter of the first diffuser stage.
Example 18 includes the reversible pump-turbine of Example 17, in which the outer diameter of the first impeller stage is substantially equal to the outer diameter of the first diffuser stage.
Example 19 includes a machine comprising: a first impeller stage configured to rotate about an axis of rotation, accept a fluid flow from a first axial direction, redirect the fluid flow through a toroidal fluid flow path, and discharge the fluid flow in a second axial direction opposite to the first axial direction into a first diffuser stage; the first diffuser stage is configured to receive the fluid flow from the first impeller stage, accelerate the fluid flow on a vector toward the axis of rotation, and then discharge the fluid flow from the first diffuser stage in the second axial direction into a second impeller stage; a second impeller stage configured to rotate about the axis of rotation, the second impeller stage having two, separate rows of impeller blades, a first row of impeller blades configured to accept a fluid flow in the second axial direction, accelerate the fluid flow on a vector away from the axis of rotation, and discharge the fluid flow in an outward radial direction to a second row of impeller blades, and the second row of impeller blades configured to accept the fluid flow in the outward radial direction from the first row of impeller blades, first accelerate the fluid flow on a vector toward the axis of rotation in an inward radial direction, and then accelerate the fluid flow in the second axial direction; and a second diffuser stage about the axis of rotation, the second diffuser stage having two rows of second diffuser blades, a first row of second diffuser blades configured to receive the fluid flow from the second impeller stage, first accelerate the fluid flow in the second axial direction, and then accelerate the fluid flow on a vector toward the axis of rotation, and a second row of second diffuser blades configured to accept the fluid flow in the inward radial direction from the first row of second diffuser blades, first accelerate the fluid flow on a vector away from the axis of rotation, then accelerate the fluid flow in the second axial direction, and then discharge the fluid flow from the second diffuser stage in the second axial direction.
Example 20 includes the machine of Example 19, in which the second row of diffuser blades of the second diffuser stage is configured to discharge the fluid flow from the second diffuser stage in the second axial direction into a third impeller stage, in which the third impeller stage is configured to rotate about the axis of rotation, the third impeller stage having two rows of impeller blades, a first row of impeller blades of the third impeller stage configured to accept the fluid flow from the second diffuser stage, accelerate the fluid flow on a vector away from the axis of rotation, and discharge the fluid flow in the outward radial direction to a second row of impeller blades of the third impeller stage, and the second row of impeller blades of the third impeller stage configured to accept the fluid flow in the outward radial direction from the first row of impeller blades of the third impeller stage, first accelerate the fluid flow on a vector toward the axis of rotation in the inward radial direction, and then accelerate the fluid flow in the second axial direction.
Example 21 includes the machine of Example 20, the machine further comprising a third diffuser stage about the axis of rotation, the third diffuser stage having two rows of diffuser blades, a first row of diffuser blades of the third diffuser stage configured to receive the fluid flow from the third impeller stage, first accelerate the fluid flow in the second axial direction, and then accelerate the fluid flow in on a vector toward the axis of rotation, and a second row of diffuser blades of the third diffuser stage configured to accept the fluid flow in the inward radial direction from the first row of diffuser blades of the third diffuser stage, first accelerate the fluid flow on a vector away from the axis of rotation, then accelerate the fluid flow in the second axial direction, and then discharge the fluid flow from the third diffuser stage in the second axial direction.
Example 22 includes the machine of any of Examples 19-21, in which each of the second impeller stage and the second diffuser stage has an outer diameter, in which the outer diameter of the second impeller stage is not larger than the outer diameter of the second diffuser stage.
Example 23 includes the machine of Example 22, in which the outer diameter of the second impeller stage is substantially equal to the outer diameter of the second diffuser stage.
The contents of the present document have been presented for purposes of illustration and description, but such contents are not intended to be exhaustive or limited to the disclosure in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the disclosure. The aspects of the disclosure in this document were chosen and described to explain the principles of the disclosure and the practical application, and to enable others of ordinary skill in the art to understand the disclosure with various modifications as are suited to the particular use contemplated.
Accordingly, it is to be understood that the disclosure in this specification includes all possible combinations of the particular features referred to in this specification. For example, where a particular feature is disclosed in the context of a particular example configuration, that feature can also be used, to the extent possible, in the context of other example configurations.
Additionally, the described versions of the disclosed subject matter have many advantages that were either described or would be apparent to a person of ordinary skill. Even so, all of these advantages or features are not required in all versions of the disclosed apparatus, systems, or methods.
Also, when reference is made in this application to a method having two or more defined steps or operations, the defined steps or operations can be carried out in any order or simultaneously, unless the context excludes those possibilities.
The terminology used in this specification is for the purpose of describing particular aspects only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, or groups thereof. Hence, for example, an article “comprising” or “which comprises” components A, B, and C can contain only components A, B, and C, or it can contain components A, B, and C along with one or more other components.
It is understood that the present subject matter may be embodied in many different forms and should not be construed as being limited to the example configurations set forth in this specification. Rather, these example configurations are provided so that this subject matter will be thorough and complete and will convey the disclosure to those skilled in the art. Indeed, the subject matter is intended to cover alternatives, modifications, and equivalents of these example configurations, which are included within the scope and spirit of the subject matter set forth in this disclosure. Furthermore, in the detailed description of the present subject matter, specific details are set forth to provide a thorough understanding of the present subject matter. It will be clear to those of ordinary skill in the art, however, that the present subject matter may be practiced without such specific details.
This patent application claims the benefit of provisional Application No. 63/528,310 filed Jul. 21, 2023. That application is incorporated into the present disclosure by this reference.
Number | Date | Country | |
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63528310 | Jul 2023 | US |