The present application is based on, and claims priority from, Taiwan (International) Application Serial Number 101102485, filed Jan. 20, 2012, the disclosure of which is hereby incorporated by reference herein.
The present disclosure relates to centrifugal compressors, and more particularly, to a multiple-capacity centrifugal compressor applicable to chillers and a control method thereof.
Refrigeration devices commonly used in existing air conditioning systems are chillers. Chilled water produced by a chiller passes through a channel and reduces ambient temperature by heat exchange. In recent years, chillers are widely used. One common type is a centrifugal chiller. The operating core is a centrifugal compressor. In order to save energy, multi-stage centrifugal compressors have become more common, but they exhibit non-proportionality in load control and poor capacity, adversely affecting control effects.
Referring to
U.S. Pat. No. 6,129,511 discloses a technique that controls only one set of an inlet guide vane and a diffuser by obtaining characteristic curves from actual measurements to know the relationships between the inlet guide vane and the diffuser and to establish a database thereof, thereby adjusting inlet guide vane in cooperation with the diffuser including inner and outer rings. Also, by measuring pressures, adjustment can be made through stepless control and interpolation, resulting in a compressor with high compression ratio. However, this type of control has less available variables and low flexibility. The overall control strategy is limited, which in turn limits the COP performance.
Moreover, U.S. Pat. No. 4,616,483 similarly adjusts a set of an inlet guide vane and a diffuser by controlling pressure values within a desired range in sequential increments or decrements based on measure current. Although this type of control method is simple and easy to use, it fails to provide wide-range operations and satisfy partial-load operations.
Furthermore, U.S. Pat. No. 5,807,071 similarly adjusts a set of an inlet guide vane and a diffuser. More specifically, the changes in the flow of refrigerant are controlled by the variable inlet guide vane in conjunction with rotating of inner and outer rings of the diffuser to turn on/off flow channel therein, thereby maintaining the compressor at peak efficiency, while suppressing surges. Also, the control is done sequentially based on the characteristic curves. However, this type of control has less available variables, and thus the overall control strategy is limited, which in turn limits the COP performance It also fails to provide wide-range operations and satisfy partial-load operations.
From the above, it is clear that in the case of adjusting a set of an inlet guide vane and a diffuser in the prior art, it is difficult to achieve wide-range operations and satisfy partial-load operations. Moreover, the traditional multiple-capacity control techniques fail to provide a centrifugal compressor that improves the overall machine efficiency and suppresses surges. Thus, there is a need to provide a multiple-capacity centrifugal compressor and a control method thereof, which achieve proportionality in load control in the multi-stage centrifugal compressor and ensure wide-range operations, while increasing overall machine efficiency and reducing surges for safety and reliability.
The present disclosure provides a multiple-capacity centrifugal compressor, which may include: a plurality capacity-control mechanisms respectively having an inlet guide vane and an outlet diffuser; and a controlling mechanism for controlling the plurality of capacity-control mechanisms, wherein the controlling mechanism calculates a pressure ratio of a pressure of the outlet diffuser to a pressure of the inlet guide vane of each capacity-control mechanism based on the pressure of the inlet guide vane and the pressure and the temperature of the outlet diffuser, and compares changes in the pressure ratios of the capacity-control mechanisms to determine a control priority for the capacity-control mechanisms, and adjusts the inlet guide vanes and outlet diffusers of the capacity-control mechanisms based on the determined control priority.
The present disclosure further provides a method for controlling a multiple-capacity centrifugal compressor. The multiple-capacity centrifugal compressor includes at least two capacity-control mechanisms, and each capacity-control mechanism includes an inlet guide vane and an outlet diffuser. The method may include the following steps: (1) sensing the a pressures of the inlet guide vane and a pressure and a temperature of the outlet diffuser of each capacity-control mechanism; (2) calculating a pressure ratio of the pressure of the outlet diffuser to the pressure of the inlet guide vane of each capacity-control mechanism; (3) comparing changes in the pressure ratios of the capacity-control mechanisms to determine a control priority for the capacity-control mechanisms; (4) adjusting the inlet guide vanes of the capacity-control mechanisms based on the determined control priority; and (5) adjusting the outlet diffusers of the capacity-control mechanisms based on the determined control priority.
In addition, in another embodiment of the present disclosure, the pressures of the inlet guide vanes and the pressures and temperatures of the outlet diffusers are continuously sensed using pre-arranged temperature sensors and pressure sensors.
In yet another embodiment of the present disclosure, the step of determining the control priority for the capacity-control mechanisms may include determining an adjusting order and an adjusting level of the capacity-control mechanisms.
Furthermore, in still another embodiment of the present disclosure, the step of adjusting the outlet diffuser of the capacity-control mechanism may further include reading a current position value and a current temperature of the outlet diffuser; determining whether the position value of the outlet diffuser reaches an upper limit, if so, then negatively searching for a temperature reversal point; else, positively searching for a temperature reversal point; and adjusting the position value of the outlet diffuser based on the obtained temperature reversal point.
The present disclosure can be more fully understood by reading the following detailed description of the preferred embodiments, with reference made to the accompanying drawings, wherein:
The present disclosure is described by the following specific embodiments. Those with ordinary skills in the arts can readily understand the other advantages and functions of the present disclosure after reading the disclosure of this specification. The present disclosure can also be implemented with different embodiments. Various details described in this specification can be modified based on different viewpoints and applications without departing from the scope of the present disclosure.
It should be noted that the structures, proportions and sizes shown in the attached drawings are only used in conjunction with the disclosure of the specification to facilitate one skilled in the art in understanding and reading thereof, and should not be construed as to limit the present disclosure, and carry no technical significance. Any modifications made to the structures, proportions and sizes fall within the scope of the present disclosure. Terms such as “first,” “second,” “at least one,” and “a plurality of” used herein are for illustrative purpose only, and are not used to limit the scope of the present disclosure. Changes and modifications to their relative relationships should be regarded as encompassed by the scope of the present disclosure.
A multiple-capacity centrifugal compressor and a control method thereof proposed by the present disclosure overcomes low overall machine efficiency due to poor proportionality in load control in the prior art by providing flexible and adjustable capacity-control strategies in multi-stage centrifugal compressors. In the present disclosure, there is proportional relationship between capacity-control mechanism and load changes, and each capacity-control mean can maintain a better aperture, thereby enhancing system efficiency and capability and allowing wide-range operations.
The first inlet guide vane is disposed at position 1, which is a first-stage inlet of the multiple-capacity centrifugal compressor 200, and the pressure at the first inlet guide vane (position 1) is P1-1. The second inlet guide vane is disposed at position 3, which is a second-stage inlet of the multiple-capacity centrifugal compressor 200, and the pressure at the second inlet guide vane (position 2) is P2-1. The first outlet diffuser is disposed at position 2, which is a first-stage outlet of the multiple-capacity centrifugal compressor 200, and the temperature and pressure at the first outlet diffuser (position 2) are T1-2 and P1-2, respectively. The second outlet diffuser is disposed at position 4, which is a second-stage outlet of the multiple-capacity centrifugal compressor 200, and the temperature and pressure at the second outlet diffuser (position 4) are T2-2 and P2-2, respectively.
The multiple-capacity centrifugal compressor 200 is provided with pressure and temperature sensors (not shown) for measuring the temperatures and pressures at positions 1, 2, 3 and 4. Based on the measurements, a first-stage pressure ratio Pr1 and a second-stage pressure ratio Pr2 can be calculated, wherein Pr1=P1-2/P1-1 and Pr2=P2-2/P2-1.
The multiple-capacity centrifugal compressor 200 may further include a controlling mechanism (not shown) for controlling the plurality of capacity-control mechanisms (that is, the first and second inlet guide vanes and the first and second outlet diffusers). The controlling mechanism calculates the pressure ratios (Pr1 and Pr2) of the outlet diffusers to the inlet guide vanes of the capacity-control mechanisms based on the pressure of the inlet guide vanes (P1-1 and P2-1) and the pressure and the temperature of the outlet diffusers (P1-2 and T1-2; P2-2 and T2-2). The controlling mechanism then compares changes in the pressure ratios (Pr1 and Pr2) of the capacity-control mechanisms to determine control priority for the capacity-control mechanisms. Based on the determined control priority, the inlet guide vanes are controlled, that is, the apertures of the inlet guide vanes are adjusted (adjustable range is between 0% and 100%). Upon completing the adjustment of the inlet guide vanes, the controlling mechanism may further control the diffusers to work in a better state.
More specifically, the controlling mechanism reads the current position value (current apertures) of each outlet diffuser and the current temperature. Then, the controlling mechanism determines whether the aperture of each outlet diffuser reaches an upper limit. If the aperture of the outlet diffuser reaches the upper limit, then a temperature reversal point is negatively searched, which will be discussed later. If the aperture of the outlet diffuser has not yet reached the upper limit, then a temperature reversal point is positively searched, which will be discussed later. Based on the obtained temperature reversal point, the position values of the outlet diffusers are adjusted, respectively.
In other words, the controlling mechanism determines the control priority based on the changes in the pressure ratios of the capacity-control mechanisms, that is, the order in which the capacity-control mechanisms are adjusted and the level of adjustment of each capacity-control mechanism can be determined More specifically, the inlet guide vanes are adjusted based on the control priorities and then based on the obtained temperature reversal points, the position values of the outlet diffusers are adjusted. In other words, the controlling mechanism coarsely adjusts the inlet guide vanes, and then fine tunes the outlet diffusers.
The above multiple-capacity centrifugal compressor 200 is exemplified as, but not limited to, a two-stage compressor. For example, the multiple-capacity centrifugal compressor 200 may also be a compressor with more stages or more capacity-control mechanisms, or the capacity-control mechanisms are adjusted using different controlling means (e.g., cool water flow, power consumption etc.).
For example, in another embodiment of the present disclosure, the multiple-capacity centrifugal compressor 200 may be provided with a flow sensor (not shown) for sensing cool water that flows through positions 1 and 2 and positions 3 and 4. Since positions 1 and 2 correspond to the first-stage inlet and the first-stage outlet, and positions 3 and 4 correspond to the second-stage inlet and the second-stage outlet, the amount of water flowing through positions 1 and 2 should be equal, and the amount of water flowing through positions 3 and 4 should be equal.
The multiple-capacity centrifugal compressor 200 may further include a controlling mechanism for controlling the plurality of capacity-control mechanisms (that is, the first and second inlet guide vanes and the first and second outlet diffusers). The controlling mechanism determines the cool water flow flowing through the first stage (positions 1 and 2) and the second stage (positions 3 and 4), and compares changes in the cool water flow of the two stages to determine control priority for the two stages (the capacity-control mechanisms). Based on the determined control priority, the inlet guide vanes are controlled, that is, the apertures of the inlet guide vanes are adjusted (adjustable range is between 0% and 100%). More specifically, the controlling mechanism reads the current position values (current apertures) of the outlet diffusers and the current cool water flow, and then determines whether the apertures of the outlet diffusers reach an upper limit, respectively. If the aperture of the outlet diffuser reaches the upper limit, then a temperature reversal point is negatively searched, which will be discussed later. If the aperture of the outlet diffuser has not yet reached the upper limit, then a temperature reversal point is positively searched, which will be discussed later. Based on the obtained temperature reversal point, the position values of the outlet diffusers are adjusted, respectively.
It can be seen that the controlling mechanism can determine control priorities based on the changes in the changes in the cool water flow of the capacity-control mechanisms (positions 1 and 2 and positions 3 and 4). Similarly, first the inlet guide vane of each set is adjusted based on the control priority. Thereafter, based on the obtained temperature reversal points, the position values of the outlet diffusers are adjusted.
Moreover, in the above embodiments, the multiple-capacity centrifugal compressor 200 may be provided with a power sensor (not shown) for sensing the power consumed at the first stage (positions 1 and 2) and the second stage (positions 3 and 4). Then, as described in the previous embodiments, the controlling mechanism compares the changes of power consumed at the two stages to determine the control priority for the two stages (the capacity-control mechanisms).
Referring to
Referring to
Referring to
In step 704, the pressure ratio of the pressure of the outlet diffuser to the pressure of the inlet guide vane of each capacity-control mechanisms is calculated. Then, proceed to step 706.
In step 706, the changes in the pressure ratios of the capacity-control mechanisms are compared to determine control priority for the capacity-control mechanisms. Then, proceed to step 708.
In step 708, the inlet guide vanes of the capacity-control mechanisms are adjusted based on the determined control priority. Then, proceed to step 710.
In step 710, the outlet diffusers of the capacity-control mechanisms are adjusted based on the determined control priority.
In another embodiment of the present disclosure, the outlet diffusers of the capacity-control mechanisms are adjusted based on the determined control priorities by coarsely adjusting the inlet guide vanes, and then fine tuning the outlet diffusers based on the control priority, which is shown in
Referring to
In step 804, it is determined whether the position value (aperture) of each outlet diffuser reaches an upper limit. If so, then a temperature reversal point is negatively searched; else, a temperature reversal point is positively searched. Then, proceed to step 806.
In step 806, based on the obtained temperature reversal points, the position values of the outlet diffusers are adjusted, respectively.
In an embodiment of the present disclosure, a temperature reversal point is negatively searched by reducing the aperture of the outlet diffuser when the temperature of the outlet diffuser is increased, and increasing the aperture of the outlet diffuser when the temperature of the outlet diffuser is decreased. Similarly, in an embodiment of the present disclosure, a temperature reversal point is positively searched by increasing the aperture of the outlet diffuser when the temperature of the outlet diffuser is increased, and reducing the aperture of the outlet diffuser when the temperature of the outlet diffuser is reduced. Moreover, a detailed process of positively or negatively searching for a temperature reversal point described in step 804 is shown in
Referring to
In step 904B, the aperture of the outlet diffuser is increased by K1 degrees (the value of K1 may vary depending on system requirements), and it is determined whether the temperature of the outlet diffuser is still increased. If so, then proceed to step 906C; else, proceed to step 906D.
In step 906A, the aperture of the outlet diffuser is reduced by K2 degrees (the value of K2 may vary depending on system requirements), and it is determined whether the aperture of the outlet diffuser reaches a lower limit or whether the temperature of the outlet diffuser starts to decrease. If so, then the aperture of the outlet diffuser at this point is determined to be the temperature reversal point; else, repeat step 906A. In other words, if the aperture of the outlet diffuser has not yet reached the lower limit or the temperature of the outlet diffuser is still increased, then the aperture of the outlet diffuser is further reduced until the aperture of the outlet diffuser reaches the lower limit or the temperature of the outlet diffuser starts to decrease, and the aperture of the outlet diffuser at this point is determined to be the temperature reversal point.
In step 906B, the aperture of the outlet diffuser is increased by K2 degrees (the value of K2 may vary depending on system requirements), and it is determined whether the aperture of the outlet diffuser reaches an upper limit or whether the temperature of the outlet diffuser starts to increase. If so, then the aperture of the outlet diffuser at this point is determined to be the temperature reversal point; else, repeat step 906B. In other words, if the aperture of the outlet diffuser has not yet reached the upper limit or the temperature of the outlet diffuser is still decreased, then the aperture of the outlet diffuser is further increased until the aperture of the outlet diffuser reaches the upper limit or the temperature of the outlet diffuser starts to increase, and the aperture of the outlet diffuser at this point is determined to be the temperature reversal point.
In step 906C, the aperture of the outlet diffuser is increased by K2 degrees (the value of K2 may vary depending on system requirements), and it is determined whether the aperture of the outlet diffuser reaches an upper limit or whether the temperature of the outlet diffuser starts to decrease. If so, then the aperture of the outlet diffuser at this point is determined to be the temperature reversal point; else, repeat step 906C. In other words, if the aperture of the outlet diffuser has not yet reached the upper limit or the temperature of the outlet diffuser is still increased, then the aperture of the outlet diffuser is further increased until the aperture of the outlet diffuser reaches the upper limit or the temperature of the outlet diffuser starts to decrease, and the aperture of the outlet diffuser at this point is determined to be the temperature reversal point.
In step 906D, the aperture of the outlet diffuser is reduced by K2 degrees (the value of K2 may vary depending on system requirements), and it is determined whether the aperture of the outlet diffuser reaches a lower limit or whether the temperature of the outlet diffuser starts to increase. If so, then the aperture of the outlet diffuser at this point is determined to be the temperature reversal point; else, repeat step 906D. In other words, if the aperture of the outlet diffuser has not yet reached the lower limit or the temperature of the outlet diffuser is still decreased, then the aperture of the outlet diffuser is further reduced until the aperture of the outlet diffuser reaches the lower limit or the temperature of the outlet diffuser starts to increase, and the aperture of the outlet diffuser at this point is determined to be the temperature reversal point.
After the temperature reversal point is obtained, the position value of the outlet diffuser is adjusted based on the obtained temperature reversal point. In addition, in another embodiment of the present disclosure, after completing steps 906A, 906B, 906C or 906D, the position value (aperture) of the outlet diffuser may be fine-tuned (e.g., increased/decreased by 0 to 10 degrees), depending on system requirements.
From the descriptions given above, it should be understood that compared to the prior art, the present disclosure achieves proportionality in load control, and ensures safety by suppressing surges through adjusting the diffusers, raising overall machine efficiency and allowing wide-range operations. Thus, the present disclosure offers significant improvements than the prior art in terms of operating efficiency or energy efficiency.
The above embodiments are only used to illustrate the principles of the present disclosure, and they should not be construed as to limit the present disclosure in any way. The above embodiments can be modified by those with ordinary skill in the art without departing from the scope of the present disclosure as defined in the following appended claims.
Number | Date | Country | Kind |
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101102485 | Jan 2012 | TW | national |