Not Applicable
Not Applicable
1. Field of the Invention
This invention relates to faucets which control the mixing of hot and cold water. More particularly, the invention relates to faucets of the foregoing type wherein a movable disk is both rotated and directed in a linear manner over a stationary disk by an operating spindle.
2. Prior Art
There are problems with certain mixing valves which utilize movable and stationary disks (e.g. ceramic disks). Prior art arrangements of faucets and mixing valves (e.g. cartridges) appear to suffer from common disadvantages such as (a) they restrict area of inlet water to a mixing chambers. (b) they require additional space for larger cartridges if more area is needed. (c) they require larger exterior components to house a larger cartridge if more area is needed. (d) they are more expensive to manufacture due to larger exterior components if more area is needed. (e) they are more expensive to manufacture due to larger cartridge if more area is needed. Also, cold and hot water inlet area at mounting surface of cartridge is often greater than inlet area of the movable control surface. Control surface refers to where a movable control disk and a fixed control disk form a seal plane for mixing.
Alternate cartridge designs that allow for increased area from hot and cold inlets do not maintain a seal beyond a perimeter of a movable disk. Such a problem can be particularly of concern when a control insert valve is employed like that described in U.S. Pat. No. 4,617,965 by Werner Lorch, when a fluid stream is not contained within the perimeter of a movable disk. More specifically, the U.S. Pat. No. 4,617,965 refers to a cartridge e.g. control insert with a condition where all inlet fluid streams do not pass through openings in the movable control surface. Since the fluid crosses a control surface boundary rather than pass through a movable control surface, fluid beyond the perimeter of a movable disk requires a sealed cartridge housing and additional seals to contain fluid inside such a cartridge. Also, use of such a cartridge for only one outlet use can result in stagnant water inside of the cartridge. Further, to use a cartridge with increased inlet area can require 4 inlet ports on the bottom of such a cartridge. Cartridge designs that allow for increased area have 2 inlet ports connecting to hot water and 2 inlet ports connecting to cold water at bottom of cartridge. Other cartridge designs claim optimal volume by enlarging the area of inlets in U.S. Pat. No. 5,857,489 by Chia-Bo Chang. Optimal volume cartridge described in U.S. Pat. No. 5,857,489 is a declared to be a step toward increased area for cartridges that employ a simple central mix chamber in or directly above control disks. Simple mixing chambers are bound by the underside of a movable control disk or simple mixing chambers are bound by the mixing plane in combination with the central area of a movable control disk in addition to a seal interfacing a drive part that provides an upper boundary. Smaller cartridges that have simple mixing chambers are numerous and common in most faucets yet they all seem to share inlet area limitations at the seal plane.
There are temperature controlled mixer valves like the one in U.S. Pat. No. 6,676,025 by Gerhard Ginter, where a fluid cartridge employs a temperature regulating unit. Such cartridges are not well suited for applications where a smaller cartridge is desirable.
3. Objects and Advantages
Accordingly, several objects and advantages of the present invention are:
The invention provides increased inlet area at a control surface to facilitate the efficient mixing of hot and cold water. The inlet area at the control surface of this cartridge compares to much larger cartridges. The invention can be utilized in current applications that have inadequate inlet area at a given size requirement. Shower and bath applications where larger flow areas are common may also benefit from such an invention. dr
The invention is described in greater detail hereinafter relative to non-limitative embodiments and the attached drawings, wherein:
FIGS. 10 to 14 are diagrammatically positions of fixed and movable control disks.
20 cartridge
21 cartridge housing
22 movable control disk
23 bearing surface
24 fixed control disk
25 flange
26 valve seat
27 bearing surface
28 cavity
30 rotative control rod device
32 cover seat
34 attachment
36 cavity
38 motion transmission element
40 o-ring
42 protrusion feature
44 inlet cavity
46 inlet cavity
48 eccentric shaped cavity
50 mixing chamber
51 surface
52 hot water inlet
53 seal
54 hot water inlet
56 cold water inlet
58 cold water inlet
59 upper limit surface
60 seal slot
61 lower limit surface
62 seal
64 opening
66 opening
68 opening
69 outlet
70 protrusion
72 protrusion
74 outlet
76 side wall
78 side wall
79 channel
80 channel
81 protrusion
144 outlet
146 outlet
145 inlet
147 inlet
148 inlet
149 inlet
174 inlet
Referring to the attached drawings
Referring to the
A valve seat 26 inserts and engages at bottom of the cartridge 20 and positions a seal 53 and the fixed disk 24 in the cartridge. The moveable disk 22 is subjected to the movement of the control rod 30 and is able to move and overlap the fixed disk 24. The control rod 30 drives the moveable disk 22 and alters various positions of the moveable disk 22 in relation to the fixed disk 24 (see FIGS. 10 to 14). The movable control disk has a lower limit surface which forms the movable control surface 61. To provide for outlet 74 water flow, the movable control disk openings 64 and 68 connect to both diametrically opposed hot water inlets 52 and 54 or both diametrically opposed cold water and inlets 56 and 58 or a combination of all diametrically opposed cold water and hot water inlets. All water exits the movable control disk by passing through outlet 69 of the fixed control disk 24. By way of the aforementioned connections, the movable control disk 22 is able to open or close or mix or deliver hot and cold water. Openings 64 and 68 connect to the mixing chamber 50. The mixing chamber 50 is able to open or close or mix or deliver hot and cold water to outlet 69.
See
The valve seat 26 has A protrusion 81 which can secure the fixed disk 24, and limit~and balance compression of the fixed disk 24 with respect to seal 53 if assembled with a number of protrusions similar to protrusion 81 with accompanying notches as well. Seal 53 seals flow paths between the fixed control disk 24 and the valve seat 26.
In
It is common practice to use a flat surface of two disks to form a seal plane by placing what we call control surfaces against each other to form a seal plain. In order to be clear, the term opening zone in a control surface means an opening in a control surface where an edge of said opening zone does not share an edge with a perimeter or boundary of said control surface.
With reference to
Thus,
If the moveable control disk 22 is moved upwards from the position in
There are applications where a compact cartridge that has dual simultaneous inlets in a movable control disk having a fixed control disk with at least 2 inlets for each water stream hot and cold, would be ideal when combined with a temperature regulator unit. Such a unit could be constructed using the inventions and simply adding a temperature regulating unit above the moveable control disk and isolating the two opening zones and isolating the outlet. Of course, the two water inlets 54 and 56 would originate from a same inlet at valve bottom. Also, inlets 58 and 52 would originate from the another different temperature inlet at the bottom of cartridge. The moveable control disk 22 could have protrusions 70 and 72 that be part of the same surface 51 and the three zones could each be separated by a seal as is done in other temperature regulator units. Such and assembly would have a higher flow area when the design is compared to compacted designs of the prior art.
With reference to FIGS. 1 to 5 and 14, there can be instances where a facility might want to maintain the temperature of the hot water a bit hotter than some people might feel is comfortable. Such facilities could use this invention where one of the dual hot water inlets 54 or 52 is not present in the fixed control disk 24. Therefore, the proportion of hot water to cold water could be changed and some people might find such conditions favorable. Similarly, this invention can also function as a cartridge that reduces the use of hot water. As noted in U.S. Pat. No. 6,845,917 by Mei-Li Chen a cartridge can be designed so as to reduce the use of hot water by changing the amount of inlet area overlapping with the control surfaces.
Also, there are certain applications where a facility might not keep the hot water at a high enough temperature for a majority of the patrons that use their rest rooms. These patrons could run the water excessively before the temperature is hot enough for their comfort. Such facilities could use this invention without one of the dual cold water outlets 56 or 58 in the fixed control disk 24 thereby reducing the waste of water and improving the response time in a mid position orientation of the cartridge handle.
The newly invented cartridge can also reduce inventory requirements by using the same fixed disk 24 in all assembled cartridges. In applications where higher flow is not desired, the movable control disk 22 can simply be fabricated without one of the two openings 64 or 68. Thus, a current typical cartridge performance may be achieved.
There are some applications where the invention can be used to mix and have two separate mixing outlets. It is very simple to divide the outlet chamber into two separate outlets. And, it would be easy to have two different mixing paths with different mixing rations due to different areas on the diametrically opposed inlet holes of the fixed control disk. Tub and bath applications could be an excellent use for the inventions.
The newly invented cartridge could easily have the translation or volume controlling throw positions divided into two index-able positions to allow for choosing typical cartridge flow or the newly improved cartridge flow.
The movable control disk 22 in
Also, the geometric features of the movable control disk 22 and fixed control disks 24 lend themselves to being fabricated out of ceramic, alumina etc. or even polymeric materials that may provide reasonable cost, life and performance. Furthermore, the movable and fixed control disks can be molded or formed by simple male and female molds without the need for slides or inserts.
The following lists some specific conditions for the valve cartridge referencing
A cartridge 20 can be seated on a surface that allows for only one fluid inlet at 174 and then function with two fluid outlets 144,146.
Also the cartridge 20 can be seated on a surface that allows for two fluid inlets at 145,174 and one fluid outlet 146.
In addition, the cartridge 20 can be seated on a surface that allows for two fluid inlets at 147,174 and one fluid outlet 144.
Further, the cartridge 20 can be seated on a surface that allows for one fluid inlet at inlet cavity 44 and one fluid outlet 146.
Another alternate cartridge can have four separate fluid inlets and one or two outlets to function like similar 4 in port cartridges that have more components, are more complex, costly and therefore less desirable. However, this 4 in port would be one of the more simple 4 in port cartridge.
Also, the cartridge can be constructed using similar protrusion notches or pawls to secure the moveable control disk to the motion transmission element as is done in current cartridge designs.
Furthermore, the cartridge can be constructed using similar protrusion notches or pawls to secure and balance the fixed control disk to the valve seat as is done in current cartridge designs.
Additionally, the cartridge can be constructed using similar snap locking features that are currently used to secure the cartridge outer shell to the valve seat.
Similarly, the cartridge can be constructed similar to existing cartridges without requiring additional parts. From an appearance standpoint, the main differences distinguishing this invention from other cartridges are related to the geometry of the control disks and sealing.
When the invention is compared to equal size compact cartridges, the cost and complexity of cartridges are similar.
When the invention is compared to cartridges with equal overlapping control surface inlet areas, the cost of the newly invented cartridge and surrounding components can be substantially less.
The moveable control disk of this invention can be used to control the flow in other cartridge assemblies that do not have diametrically opposed inlets. Implementing such a design could reduce inventory of alternate parts for differing cartridges. Particularly, the movable control disk without the nonessential protrusion 72 might be a best case for standardizing use of the moveable control disk in cartridges that do not embody dual diametrically opposed inlets.
Also, the shapes of opening 64,66 and 68 in moveable control disk 22 can be modified so that unequal areas can be accommodated for reasons which effect flow rates, timing or flow proportions through the channels 78 and 80 of fixed control disk 24. Further, the shapes of inlets 52,54,56 and 58 in fixed control disk 24 can be modified for reasons that effect various flow rates or flow proportions through the channels 78 and 80 of fixed control disk 24. Including the elimination of one of the diametrically opposed fixed control disk inlets for each case hot and cold. Desired conditions can dictate the aforementioned geometry descriptions. For instance, sound, flow, quality or operation feedback needs may be manipulated by such changes.
Although the description above contains many specificities, these should not be construed as limiting the scope of the invention but as merely providing illustrations of some of the presently preferred embodiments of this invention.
Thus the scope of the invention should be determined by the appended claims and their legal equivalents, rather than by examples given.
The numerous advantages in the aforementioned items generally relate to flow area, size, cost and versatility. The newly invented cartridge can be used in many different applications where the smaller size is desired. Also, the cartridge can be used in applications where a cheaper alternative cartridge is desired. There may be numerous applications for which this cartridge may be preferred over the prior art.
This application claims the benefit of provisional patent application Ser. No. 60/646,344 filed Jan. 24, 2005 by the present inventor.
Number | Date | Country | |
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60646344 | Jan 2005 | US |