The invention of this application relates to vises and, more particularly, to multiple jaw vises.
The invention of this application relates to vises and, more particularly, to multiple jaw vises wherein multiple jaw vises are known in the art. In particular, Buck U.S. Pat. No. 5,649,694 discloses a multiple jaw vise and is incorporated by reference herein for showing the same. Similarly, Buck U.S. Pat. No. 6,079,704 discloses a multiple jaw vise and is incorporated by reference herein for showing the same. Buck U.S. Pat. No. 6,139,001 discloses a multiple jaw vise and is incorporated by reference herein for showing the same. Cousins et al. U.S. Pat. No. 5,893,551 discloses a multiple jaw vise with machinable jaws and is incorporated by reference herein for showing the same. Lenz U.S. Pat. No. 5,098,073 discloses a multiple jaw vise with a double threaded screw and is incorporated by reference herein for showing the same. Also incorporated by reference herein in its entirety is JERGENS Production Vise Catalog which is attached and forms part of this specification as does the above incorporation by reference documents.
Vises are well known in the art and have evolved over the years. Further, multiple jaw vises are also known in the art and have been well received. In particular, the vises shown in the Buck patents listed above and incorporated by reference in this application as background material have been well received. These patents disclose two jaw vises that are effective and which have been used in industry for many years. However, the vises shown in the Buck patents are costly to manufacture and are costly and difficult to maintain in the field. One such difficulty in the field is that the chips produced by an associated machining operation can become lodged in the vise's actuation mechanism and can be difficult to remove from portions of the vise. This can cause considerable down time for a machining operation which can be costly. This is especially true in view of the costs associated with operating the machines in which these kinds of vises are used. Further, these costs include both machine cost for the machine being idle during this cleaning work and the labor cost associated with the operator working on non-productive work during this cleaning operation. As is known in the art, both the machining time and operator time for these kinds of machining operations are costly. Further, having one of these operations down to allow for the chip removal or cleaning of the vise also impacts the operation's production numbers.
With special reference to FIG. 3 of Buck U.S. Pat. No. 6,139,001, shown is an end sectional view of Buck's vise or work holding device 11 with a base member 12. Also shown is right movable jaw assembly 16. Jaw assembly 16 is one of the two jaws disclosed in Buck. Particular reference is taken to base member 12 which is a solid block of material wherein a central guide passage or channel 26 must be machined to form this base. More particularly, base member 12, after machining, has upwardly projecting side legs 20, 22 extending on either side of central passage 26. This longitudinally extending guide passage 26 has a generally inverted T-shaped cross-sectional configuration wherein it has an upward opening between the parallel side legs 20, 22 that is smaller than the bottom region of this passage. This guide passage is defined in part by opposed guide surfaces 28, 30 which define opposite sides of the upper portion of guide passage 26. The bottom portion of guide passage 26 is partially defined by a bottom guide surface 32 that is wider than the spacing between surfaces 28 & 30 which forms this âTâ shape. As can be appreciated, passage 26 requires one or more expensive machining operations to transform a solid block of material into the disclosed T-shaped block. While other manufacturing methods could be used, each would require expensive tooling and/or machinery to produce the base. Yet even further, this method of machining block 12 makes producing multiple sizes of these vises difficult and expensive.
The invention of this application relates to vises and more particularly to multiple jaw vises that are more cost effective to produce and which are less costly to operate. More particularly, the vise according to the present invention includes a multi-piece base section that reduces the number of machining operations necessary to produce the vise.
According to one aspect of the invention of this application, the base member is formed by a lower member and an upper member joined by vertically extending supports.
According to another aspect of the invention of this application, the vertical members are a plurality of spaced cylindrical members extending along the side edge of the upper and lower base members.
According to yet a further embodiment of the invention of this application, the base is formed by a bottom block having a generally rectangular cross-sectional configuration with two ends and opposing sides extending between these ends. This base further includes vertically extending support columns positioned along both of these opposing sides in a spaced relationship joining the bottom block to a pair of parallel top blocks extending with the bottom block with are spaced from one another thereby forming a central slot for guiding the jaws of the vise.
The foregoing, and more, will in part be obvious and in part be pointed out more fully hereinafter in conjunction with a written description of preferred embodiments of the present invention illustrated in the accompanying drawings in which:
Referring now to the drawings, in view of the background material of this application, and with special reference to
Base 12 has an overall length OL extending in a longitudinal direction 13 and is a multi-component base as opposed to the machined solid block found in the prior art. In this respect, base 12 includes a bottom or base block 20 that can be a single solid block, multiple components joined together, a non-solid block and variations thereof. In that it has been found that a single unified component block works particularly well, this single block arrangement is shown while this application is not to be limited to a single component bottom block. Bottom block 20 further includes a top surface 20T and an oppositely facing bottom surface 20B with ends 20E1 and 20E2, and sides 20S1 and 20S2. Further, block 20 can be substantially rectangular across a major portion of length OL or at least along portions WP.
Base 12 further includes upper rails 22 and 24 that extend parallel to one another in a longitudinal direction 13. As with bottom block 20, rails 22 and 24 can be formed by any method known in the art including, but not limited to, a machined rail and an extruded rail. Further, these rails can be a single component as is shown or formed by multiple components, such as multiple rail sections, to form the needed profiles to allow controlled motion of the jaws as is needed to produce a vise that can effectively hold a work piece. In one embodiment, rails 22 and 24 are rectangular rails such that rail 22 includes a top 22T, a bottom 22B, an inner edge 221 and an outer side edge 22S; similarly, rail 24 can include a top 24T, a bottom 24B, an inner edge 241 and an outer side edge 24S. Rails 22 and 24 further include ends 22E1 and 22E2; and 24E1 and 24E2, respectively. As with bottom 20, rails can be substantially rectangular across a major portion of length OL or at least along portions WP. Rail 22 and 24 can produce the controlled motion of the jaws by including inwardly facing portions 26 and 28. In other embodiments, the controlled motion of jaws 16 and 18 can be by both portions 26 and 28 and top 20T of block 20.
Further, the rails and/or blocks can also include any known feature in the art to help the vise mount onto and maintain its position relative to a machining operation. This can include, but is not limited to keyways 30 and 32 in block 20 and fastener openings 34 for alignment pins and/or securing bolts 36.
Base 12 further includes vertically extending columns 40 that extend between bottom block 20 and rail 22 and vertical extending columns 42 that extend between block 20 and rail 24. In this embodiment, columns 40 and 42 are mounted columns in that they are separate components mounted between the rails and the bottom block. Columns 40 and/or 42 can be any form of column like structure without detracting from the invention of this application. Further, all of columns 40 do not need to be identical and, similarly, all of columns 42 do not need to be identical. Further, some or all of columns 40 can be different than some or all of columns 42 and visa versa. In one embodiment, columns 40 and 42 are cylindrical columns which can be formed by a column bolt 46 and a sleeve 48 wherein sleeve 48 has a length 48L and a central passage which allows bolt 46 to pass therethrough. In this respect, sleeves 48 and/or columns 40/42 can extend between a top extent 50 and a bottom 52 extent wherein top 50 engages rail bottoms 22B and 24B and bottom 52 engage base top 20T, and define length 48L.
Sleeve 48 can be a wide range of configurations including the cylindrical configuration shown and length 48L can be used to maintain a desired spacing between the rails and the bottom block. Further, these columns could be a unified component or could include multiple fasteners. In yet even other embodiments, one or more columns could be spacers wherein dowels or other components hold them in place. But, these columns can be configured such that they do not include locking fasteners such as a bolt which will be discussed in greater detail below.
A plurality of columns 40 and/or 42 can be spaced longitudinally along the rails to produce side gaps 54 between adjacent columns which also will be discussed in greater detail below. In this particular embodiment, ten columns are used on each rail wherein there are a total of twenty columns. In other embodiments, some of which will be discussed in greater detail below, more or less columns could be used without detracting from the invention of this application.
Base 12 further includes end caps or plates 56 and 58 positioned on the longitudinal ends 20E1 and 20E2 of bottom 20, respectively. End cap 56 extends between rail ends 22E1 and 24E1 and bottom block end 20E1 wherein cap 56 also joins block 20 to rails 22 and 24 and maintains spacing 48L similar to that of columns 40 and 42. Similarly, end cap 58 extends between rail ends 22E2 and 24E2 and bottom block end 20E2 wherein cap 58 also joins block 20 to rails 22 and 24. End caps 56 and 58 can be joined to the rails and the bottom in any way known in the art including, but not limited to removable fasteners. In one embodiment, caps 56 and 58 are joined to the rails and the bottom by way of fasteners 64 which threadingly engage with the rails and the bottom. By using threaded fasteners, vise 10 can be disassembled to allow for cleaning and the repair of internal components. However, in other embodiments, and for certain industries, the vise may be designed to be tamperproof. As with all fasteners referenced in this application, any fastener known in the art can be used for fastener 64 and others.
End plates 56 and 58 can include any feature or configuration known in the art to allow the vise to operate in the field including opening 70 which can allow for access to a driving or actuation mechanism 71 of vise 10 and opening 72 which allows crank 74 to actuate the driving mechanism which will not be discussed in greater detail herein in the interest of brevity in that vise driving mechanisms are known in the art. Crank 74 can be any crank known in the art including a crank which includes a transverse handle 76 joined to a shaft 78. In addition, mechanism 71 can include an adjustable length shaft portion 79 to allow mechanism 71 to be used for more than one size vise which will be discussed in greater detail below.
Rails 22 and 24 can at least partially control the movement of jaws 16 and 18 to allow for their longitudinal movement. Further, this control can be supplemented by portions of the base block. As is shown, this control is assisted by base top 20T.
In the embodiments discussed below, like reference numbers are used to describe like or similar components of the vises described above and further discussions of these components is not being repeated in the interest of brevity.
With reference to
In one embodiment, vise 100 includes two columns 110 and four columns 40 extending between rail 22 and bottom 20. While, in this embodiment, columns 40 can be used to secure or fasten the rail to the bottom and columns 110 can be used to merely maintain a desired spacing 48L, columns 110 could be press fitted into the rail and the bottom to also fasten the two components together at least in part. As is discussed above, this could be used to help make the vise tamperproof. Further, other joining methods could be used, such as welding, to join the columns to the bottom and rails. Similarly, the same column arrangement can be used to secure rail 24 to bottom 20. However, as is mentioned above, while it may be preferred to make both sides the same, this is not necessary and this application should not be limited in that way. Further, this particular column arrangement, including the specific location and columns 110 relative to columns 40, is not required and this application should not be limited to this specific spacing and/or locations.
As with the other embodiments of this application, spacings or gaps are produced in these side portions of the vise. In the embodiments shown in
With reference to
As a result of this construction, base 12 can be formed without the need to perform multiple and deep grinding operations to a solid metal block. Further, these grinding operations can be dimensionally critical wherein precision grinding equipment along with special grinding wheels can be necessary. As can be appreciated, these grinding wheel operations can also require costly wheel dressing operations to achieve the necessary internal dimensions and/or profiles of this machined block. While this can be simplified by using computer control grinding and/or milling operations (CNC), the amount of material that needs to be removed can use a considerable amount of machining time which is also costly.
As can also be appreciated, not only is it expensive to perform multiple machining operations to the base block, a considerable amount of waste is also produced by these machining operations. In this respect, the machining necessary to produce prior art bases can result in a significant amount of scrap metal in that much of the block is machined away. While metal chips can be salvaged, this is wasteful especially in view of the costly metal that is often used to produce these bases and the energy costs associated with this amount of machining. In the embodiments of the invention of this application, significant amounts of scrap and energy can be eliminated in that the bottom, rails and end caps can be purchased such that they are configured similar to their final dimensions and relatively simple machining operations can produce parts within the desired dimensional tolerances.
Furthermore, this base configuration also advantageously produces the openings, spacings or gaps 54, 120-124, 230 and/or 232 spaced about the sides of the base that allow the chips, produced during an associated machining operation using vise 10, 100 and 200, to be easily blown out of these bases. As can be appreciated, when these vises are in use a considerable amount of chips can often be produced as the component part, that is being held by the vises are being machined. These chips need to be cleaned from the vise or the vise could eventually jam which can cause down time for the particular machining operation.
Again, as is discussed above, the vises of this application can have any actuation mechanism known in the art including, but not limited to, manually cranked vises and hydraulic vises.
In even yet other embodiments, combinations and equivalences thereof of the components including, but not limited to, the column arrangements can be used to produce even more vises according to the invention of this application.
Yet another benefit of the vise of this application is the ability to quickly and easily produce a wide range of sizes of these vises. As is known in the art, virtually any item can be machined to produce a finished part or component. In that virtually any component can be machined, there is a need for vises in a wide range of sizes. This situation is difficult for the vise manufacturing of prior art vises in that each component must be machined differently for each size. As a result, it is difficult and costly to stock multiple sizes of vise bases and it is then difficult to fill vise orders quickly in that unique components must be manufactured or inventoried to produce each vise.
However, a vise according to the present invention can be quickly made to order in view of the ability to stock common components to produce a much wider range of vise sizes. In this respect, the primary components of the vises of this application can be quickly formed into a vise of a desired size without the need for high cost inventory. For example, the rails and the bottom blocks discussed above are much less costly to produce than the prior art machined base in that they can be extruded and/or require much less costly machining operations. This alone greatly reduces inventory costs. In addition to this benefit, these less costly parts can be made in lengths much longer than overall length OL of each vise. Then, once an order arrives, these components can be quickly cut or trimmed to the desired overall length of the particular vise. This can be a relatively simple trimming operation in that the overall length dimension does not require the tight tolerances of the internal machining operation of the prior art vises. Further, multiple lengths of the actuating shafts and/or adjustable shaft sections 79 of the vise can also be utilized to allow for these differing lengths. As a result, different size vises can be quickly made with common components and these common components can be inventoried at much lower costs than was possible with prior art vises. This can further include stocking a single base for different widths of vises wherein a relatively simple trimming operation could also be used to transform a universal base block into more than one size vise.
While not shown, the vise according to the present invention can be used for any known application, and even newly found applications, for these styles of vises. This includes powered versions of these vises wherein hand crank 74 is replaced with a powered crank (not shown). Further, the vise according to the present invention could be incorporated as a component of a clamping system without detracting from the invention of this application.
While considerable emphasis has been placed on the preferred embodiments of the invention illustrated and described herein, it will be appreciated that other embodiments and/or equivalents thereof can be made and that many changes can be made in the preferred embodiments without departing from the principles of the invention. Accordingly, it is to be distinctly understood that the foregoing descriptive matter is to be interpreted merely as illustrative of the invention and not as a limitation.
This application claims priority in Provisional Patent Application Ser. No. 61/112,859 filed on Nov. 10, 2008 which is incorporated by reference herein in its entirety.
Number | Name | Date | Kind |
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4413818 | Lenz | Nov 1983 | A |
5098073 | Lenz | Mar 1992 | A |
5163662 | Bernstein | Nov 1992 | A |
5623757 | Durfee, Jr. | Apr 1997 | A |
5649694 | Buck | Jul 1997 | A |
5735513 | Toffolon | Apr 1998 | A |
5893551 | Cousins et al. | Apr 1999 | A |
6079704 | Buck | Jun 2000 | A |
6139001 | Buck | Oct 2000 | A |
6217014 | Wolfe | Apr 2001 | B1 |
7163201 | Bernstein | Jan 2007 | B2 |
7434775 | Wilcox | Oct 2008 | B2 |
D640521 | Tschida et al. | Jun 2011 | S |
Entry |
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Jergens Vise Catalog, Jergens, Inc., Cleveland, Ohio, 2008, pp. 1-25. |
Number | Date | Country | |
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20100117283 A1 | May 2010 | US |
Number | Date | Country | |
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61112859 | Nov 2008 | US |