Multiple position sewing system

Information

  • Patent Grant
  • 6536362
  • Patent Number
    6,536,362
  • Date Filed
    Tuesday, May 1, 2001
    23 years ago
  • Date Issued
    Tuesday, March 25, 2003
    21 years ago
  • Inventors
  • Examiners
    • Izaguirre; Ismael
    Agents
    • Renz, Jr.; Eugene E.
Abstract
A system facilitating the use of multiple sewing machines mounted on a sewing cabinet is disclosed. A circular turntable on which multiple sewing machines are mounted can be activated either manually or with an electric motor to rotate a desired sewing implement to the working position. The cabinet is designed for maximum storage space in a minimum of wall space. Different models provide up to five drawers and eight shelve as well as a drop leaf for increased table area. The system has surge protected outlets with an on/off switch and an electric cord that can be plugged into any household outlet.
Description




The present invention relates to a system for facilitating the use of several appliances, machines, tools from a single work position and without the necessity of removing and replacing a desired sewing machine or tool implement. More particularly, the invention relates to a system comprising a turntable apparatus adapted to the top of any cabinet/workbench/table wherein several appliances, machines, tools are mounted or placed and can be rotated into the work position. Rotating the turntable can be manually or electric motor driven.




SUMMARY OF THE INVENTION




It is noted that the features of the present invention have application in many fields as noted above. However, the features have particular application to sewing systems.




In accordance with the present invention, there is provided a sewing system comprising a unique rotating turntable for mounting several sewing implements and a cabinet with drop leaves, drawers and shelves. For space utilization efficiency, equal amounts of the front and back of the turntable rotating mounting platform can be removed so as to form a straight edge on the front and back of the cabinet top. All drawers use all the depth available, some with the use of full extension drawer slides. The remaining available space has adjustable shelves.




The present invention provides a space-saver model for use in areas where space is at a premium are provided. This sewing system is designed to utilize the cabinet top for mounting several types of machines, such as a sewing machine, and provide adequate storage space in the form of up to five drawers and eight shelves. A minimum of four surge protected outlets are provided with an on/off switch and a heavy-duty electric cord out the back of the table that can be plugged into any household outlet.




The turntable assembly comprises a turntable attached to the upper plate of a ball bearing metal raceway. The lower plate of the ball bearing race is bolted to the cabinet top. The upper plate and the attached turntable, therefore, are free to rotate on the ball bearing lower plate race. A circular groove in the cabinet top forms a track way for a spring-loaded locking pin that protrudes through the turntable into the circular track way. Locking holes in the circular groove allow the spring-loaded locking pin to drop into the locking holes thereby providing means for locking the turntable in a desired position. A knob-like handle on the spring-loaded locking pin provides the means for manually rotating the turntable.




A second embodiment provides a motor and gear arrangement to rotate the turntable. The mounting platform, in this embodiment, is attached to a large circular gear whose teeth engage a smaller drive gear attached to the drive shaft of an electric motor. The electric motor is switch activated to rotate the turntable. Stops on the large driven gear engage a switch arrangement to reverse motor current thereby reversing the direction of the turntable and preventing the turntable from continuing to rotate beyond 355°.




With the above in mind, an object of the present invention is to provide a system for rotating multiple implements into a work position which is characterized by novel features of construction and arrangement including means for plugging in the appliances, machines, tool, etc., incorporating a surge protection.




Another object of the present invention is to provide a system for rotating multiple implements into a work position incorporating a turntable which can only be rotated 355° and in this matter preclude any of the cord extensions from becoming entangled.




Still another object of the present invention is to provide a system of the type disclosed wherein a wire race keeps the cores from interfering with a drawer directly under the turntable.




Still a further object of the present invention is to provide a system for rotating multiple implements into a work position, incorporating a knee switch for revolving and changing direction of the turn table.




A still further object of the present invention is to provide a system wherein the stops at the end of the 355° rotation reverses rotation of the switch as well as being able to change direction with turning the switch off and then back on.




Still another object of the present invention is to provide a system wherein the manual turntable locks into aposition with a spring-loaded locking pin at a predetermined location which the electric turntable locks into position wherever it stops and is held by a gearing system.











BRIEF DESCRIPTION OF THE FIGURES




These and other objects of the present invention and various features and details of the operation and construction thereof are hereinafter more fully set forth with reference to the accompanying drawings, wherein:





FIG. 1

is a perspective view of a typical configuration of the present invention with two sewing machines mounted on a rotating table that is integral with a sewing cabinet.





FIG. 2

is a top view of the turntable with a sewing machine in the work position and a power cord leading from the sewing machine to a center opening in the turntable and wherein the groove within the rotating turntable is shown in phantom. Only one sewing implement is shown although several machines can be mounted on the turntable.





FIG. 3

is a top view similar to

FIGS. 1 and 2

and illustrates the process of rotating the sewing machine to another position.





FIG. 4

is a top view similar to

FIGS. 2 and 3

with a sewing machine rotated 180° from its original position.





FIG. 5

is a partial front view of the turntable system with the turntable elevated showing the turntable, locking pin, and groove.





FIG. 6

is an enlarged exploded view of the locking pin and track.





FIG. 7

is an enlarged, fragment sectional view taken on line


7





7


of

FIG. 2

with locking pin engaged in a stop position in the track.





FIG. 7A

is a further enlarged view of

FIG. 7

showing details of the locking pin.





FIG. 7B

is a view similar to

FIG. 7A

with the locking pin disengaged from its stop position.





FIG. 8

is an exploded view of turntable construction elements and assembly.





FIG. 8A

is a partial section elevation view of the turntable support illustrating the power cord cutout and cutout cap.





FIG. 8B

is a view taken along line


8


B—


8


B of

FIG. 8A

showing the power cord cutout and cutout cap.





FIG. 9

is a top view of the turntable assembly with the mounting plate removed to show the motorized gear mechanism for rotating the turntable.





FIG. 10

is a fragmentary view of the gear mechanism with the drive gear rotating in a counter clockwise direction. The stop projection on the driven gear is approaching the fixed reversing switch.





FIG. 11

is a fragmentary view of the drive gear mechanism showing the stop projection depressing the plunger of the reversing switch.





FIG. 12

is a fragmentary view with the motor turning the drive gear in a clockwise direction, the stop projection on the driven gear has rotated approximately 355° and is approaching the reversing switch in the opposite direction.





FIG. 13

is a sectional front view of the turntable assembly and motor taken along line


13





13


of FIG.


9


.





FIG. 14

is an enlarged view of circled view


14


of

FIG. 13

illustrating details of the attachment of ball bearing supported turntable assembly.





FIG. 15

is an enlarged view of circled view


15


of

FIG. 13

illustrating details of the drive and driven gears of the motorized turntable assembly.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




It will be appreciated by those skilled in the art that the turntable system described hereinafter has application to many different kinds of appliances, machines, and tools. For example, the turntable system of the present invention may find application in a motorized turntable wherein several kitchen appliances are mounted such as a mixer, electric can opener, blender and the like. To illustrate the principles of the present invention, a sewing machine application is described.




Referring now to

FIG. 1

, there is shown a sewing system


10


of the present invention comprising a generally rectangular shaped sewing cabinet


11


, turntable


20


, and sewing machines S


1


and S


2


. Sewing cabinet


11


is illustrative of one of several sewing cabinet models having a cabinet top


12


, drop leaf


13


on one side of sewing cabinet


11


, drawers


14


for storing sewing accessories and file folders, adjustable shelves


15


, a center kneehole drawer


16


, and a knee activated switch


17


. Shelves (not shown) may also be provided at the form and potion of knee hole. Sewing system


10


is illustrated in a typical configuration with drop leaf


13


in a down position, sewing machine S


1


on turntable


20


is in the work position and sewing machine S


2


in an idle position. Electrical power cords C


1


and C


2


extending from S


1


and S


2


are routed through spindle opening


19


(see

FIG. 2

) on turntable


20


to a power receptacle (not shown) attached within kneehole of sewing cabinet


11


. Turntable


20


is positioned in a recessed circular cut out


18


(

FIG. 5

) on cabinet top


12


of sewing cabinet


11


such that cabinet top


12


and turntable


20


are coplanar with no height discontinuities. Equal amounts of the front and back of turntable


20


are removed so as to form straight edges


27


and


28


on the front and back so as to conform to cabinet


11


width dimension.




Top views of turntable


20


on cabinet top


12


of cabinet


11


shown in

FIGS. 2

,


3


, and


4


with sewing machine S


2


removed for clarity purposes, illustrate positional accommodation of sewing system


10


. A 355° channel cut into cabinet top


12


of cabinet


11


constitutes a circular track


21


that guides turntable


20


to user desired positions. In

FIGS. 5

,


6


and


7


rotation handle


31


and locking pin


23


ride on a circular metallic insert


32


embedded in circular track


21


providing means for manually rotating sewing machines S


1


and S


2


from one position to another. Locking holes are formed by drilling through metallic insert


32


and partially into cabinet top l


2


within the channel of circular track


21


. Locking holes


24


,


25


, and


26


are typical examples of pre-positioned stops on circular track


21


although stops may be positioned anywhere along circular track


21


at the discretion of the user. Spring


30


is compressed when locking pin


23


is riding on metallic insert


32


. When a locking hole is encountered, spring


30


forces locking pin


23


into a locking hole thus preventing further rotation until locking pin


23


is manually lifted out of the locking hole. In

FIG. 2

, locking pin


23


is engaged in locking hole


24


. Likewise, in

FIG. 3

, turntable


20


has been rotated 90° and locking pin


23


is engaged in locking hole


25


. In

FIG. 4

, sewing machine S


1


is shown rotated approximately 180° from its original position with locking pin


23


inserted in locking hole


26


. Electrical power cords C


1


and C


2


are fed through spindle opening


19


in the center of turntable


20


and routed through cutout


40


shown in

FIGS. 8A and 8B

to electrical receptacle (not shown) on the underside of cabinet top


12


. Closure


41


retains electrical cord C


1


in cutout


40


and prevents electrical cord C


1


from sagging and becoming entangled. This arrangement allows electric power cords C


1


and C


2


to move with sewing machine S


1


an S


2


without constraining rotational motion.




Details of the manual version of sewing system


10


are illustrated in

FIGS. 5

,


6


, and


7


and is comprised of turntable


20


, spindle shaft


22


, locking pin


23


, circular track


21


, spring


30


, rotation handle


31


, and metallic insert


32


in circular track


21


.

FIG. 7

is an enlarged assembly view of locking pin


23


and rotation handle


31


. Spring


30


is compression biased between upper and lower spring retainers


33


and


33




a


respectively so that a downward force is continually exerted on locking pin


23


. Cotter pin


34


maintains lower spring retainer


33




a


on locking pin


23


while shoulder


20




a


in inverted T shaped circumferential groove


20




b


in turntable


20


retains upper spring retainer


33


on locking pin


23


.

FIGS. 7A and 7B

are expanded detail views showing the operation of locking pin


23


. The flanged upper end


23




a


of locking pin


23


is retained within an internal slot


31




a


of rotation handle


31


such that when rotating turntable


20


, handle


31


is free to rotate on locking pin


23


thereby allowing locking pin


23


to remain in a fixed orientation. In

FIG. 7A

, it can be seen that locking pin


23


through the action of compression biased spring


30


has been inserted in locking hole


24


while in

FIG. 7B

a manual upward force has released locking pin


23


from locking hole


24


allowing turntable


20


to be rotated.




When assembled turntable


20


is secured to cabinet top


12


by ball bearing raceway


42


as shown in

FIGS. 13 and 14

. To rotate turntable


20


, on ball bearing raceway


42


, locking pin


23


is released from its locking hole


24


with an upward pull on rotation handle


31


compressing spring


30


. Turntable


20


can then be rotated in circular track


21


to a new position. When the new position is reached rotation handle


31


is released forcing locking pin


23


into a new locking hole as shown in

FIGS. 3 and 4

.




A motorized embodiment of sewing system


10


is shown in an exploded view in FIG.


8


and is comprised of turntable


20


, spindle shaft


22


, drive gear


35


, drive shaft


35




a


, driven gear


36


, ball bearing raceway


42


, reversing switch


38


, and electric motor


39


. Motorized turntable


20


is positioned in a recessed circular cut out


18


on cabinet top


12


such that cabinet top


12


and turntable


20


are coplanar with no height discontinuities. Equal amounts of the front and back of turntable


20


are removed so as to form straight edges


27


and


28


conforming to sewing cabinet


11


width dimension. Electrical Cord C


1


from sewing machine S


1


to electrical outlet (not shown) is routed through cutout


40


on the under surface of cabinet top


12


. Electrical cord C


1


is supported in cutout


40


by closure


41


which snaps into cutout


40


thereby constraining electrical cord C


1


and preventing entanglement as shown in

FIGS. 8A and 8B

. Referring again to

FIG. 8

, drive shaft


35




a


is connected to electric motor


39


. Driven gear


36


has internal gear teeth


36




a


and is attached to the underside of turntable


20


. Referring now to

FIG. 9

in conjunction with

FIGS. 13

,


14


, and


15


, top plate


43


of ball bearing raceway


42


and driven gear


36


are bolted to turntable


20


. Bottom plate


44


of ball bearing raceway


42


is bolted to recess


18


of cabinet top


12


. Top plate


43


is free to rotate on ball bearings


45


while bottom plate


44


remains stationary. When power is applied to electric motor


39


, it rotates drive gear


35


whose teeth


35




b


are in meshed contact with gear teeth


36




a


of driven gear


36


causing driven gear


36


, turntable


20


, and top plate


43


to rotate. Turntable


20


may be stopped at any position within its 355° travel by simply removing power to electric motor


39


. When turntable


20


has reached its travel limit in one direction, means are provided to reverse motor


39


polarities to rotate turntable


20


in the opposite direction. Referring now to

FIGS. 10

,


11


, and


12


, pin


36




b


on the outer perimeter of driven gear


36


rides in channel


37


and when in contact with reversing switch


38


, power to motor


39


is reversed turning drive gear


35


in the opposite direction and counter rotating driven gear


36


. In this motorized embodiment, switch


45


prevents rotation beyond 355°. When pin


36




b


on the outer perimeter of driven gear


43


as shown in

FIGS. 10 and 11

, contacts switch


38


, power to motor


39


is reversed turning drive gear


35


in the opposite direction and counter rotating driven gear


36


as shown in FIG.


12


.




Even though particular embodiments of the present invention have been illustrated and described herein, it is not intended to limit the invention and changes and modifications may be made therein within the scope of the following claims.



Claims
  • 1. A sewing system for rotating multiple sewing implements into the work position and mounted on a multi-purpose sewing cabinet, said system comprising:a turntable apparatus adapted to the top of said cabinet and wherein multiple sewing implements can be mounted and rotated into a work position; a circular mounting surface for positioning said sewing implements; a drive gear attached to an electric motor for rotating said circular mounting surface; a circular gear attached to said circular mounting surface and meshed with said drive gear and wherein said circular gear has a protruding element on its outer periphery; a ball bearing raceway between an upper and lower plate wherein said upper plate is attached to said circular mounting surface and said lower plate is attached to said cabinet top; an electric motor for providing drive torque to said drive gear; and a switch activated by said protruding element on said periphery of said circular gear for controlling and reversing current to said motor.
  • 2. A system for rotating multiple implements into the work position and mounted on a multi-purpose cabinet, said system comprising:a) a turntable apparatus adapted to the top of said cabinet and wherein multiple implements can be mounted and rotated into a work position; b) a circular mounting surface for mounting said implements; a circular track in top of said cabinet for guiding the rotation of said circular mounting surface; c) a ball bearing raceway between an upper and lower plate wherein said upper plate is attached to said circular mounting surface and said lower plate is attached to said cabinet top; d) means for manually rotating said circular mounting surface on said ball bearing raceway; e) locking means in said circular track for positioning and locking said circular mounting surface; f) spring loaded means for guiding said circular mounting surface in said circular track and for inserting into said locking means locking said implements in a work position; and g) means for preventing rotation of said circular mounting surface through an angle of more than 360°.
  • 3. A system for rotating multiple implements into the work position and mounted on a multi-purpose cabinet, said system comprising:a) a turntable apparatus adapted to the top of said cabinet and wherein multiple implements can be mounted and rotated into a work position, b) a circular mounting surface for mounting said implements; c) a circular track in top of said cabinet for guiding the rotation of said circular mounting surface; d) a ball bearing raceway between an upper and lower plate wherein said upper plate is attached to said circular mounting surface and said lower plate is attached to said cabinet top; e) means for manually rotating said circular mounting surface on said ball bearing raceway; f) locking means in said circular track for positioning and locking said circular mounting surface; g) spring loaded means for guiding said circular mounting surface hi said circular track and for inserting into said locking means locking said implements in a work position; h) wiring means connecting the implements to a source of power running from the implement through an opening centrally located in the turntable to the source of power; i) means for preventing rotation of said circular mounting surface through an angle of more than 360°.
  • 4. A sewing system, for rotating multiple sewing implements into the work position and mounted on a multi-purpose sewing cabinet, said system comprising:a) a turntable apparatus adapted to the top of sad cabinet and wherein multiple sewing implements can be mounted and rotated into a work position; b) a circular mounting surface for mounting said sewing implements; c) a circular track in top of said cabinet for guiding the rotation of said circular mounting surface; d) a ball bearing raceway between an upper and lower plate wherein said upper plate is attached to said circular mounting surface and said lower plate is attached to said cabinet top; e) handle means for manually rotating said circular mounting surface on said ball bearing raceway, f) locking holes in said circular track for positioning and locking said circular mounting surface; g) spring loaded locking pins for guiding said circular mounting surface in said circular track and for inserting into said locking holes locking said sewing implements cuts in position; and h) means for preventing rotation of said circular mounting surface through an angle of more than 360°.
  • 5. A sewing system for rotating multiple sewing implements into the work position and mounted on a multi-purpose sewing cabinet, said system comprising:a) a turntable apparatus adapted to the top of said cabinet and wherein multiple sewing implements can be mounted and rotated into a work position; b) a circular mounting surface for mounting said sewing implements; c) a circular track in top of said cabinet for guiding the rotation of said circular mounting surface; d) a ball bearing raceway between an upper and lower plate wherein said upper plate is attached to said circular mounting surface and said lower plate is attached to said cabinet top; e) handle means for manually rotating said circular mounting surface on said ball bearing raceway; f) locking holes in said circular track for positioning and locking said circular mounting surface; g) spring loaded locking pins for guiding said circular mounting surface in said circular track and for inserting into said locking holes locking said sewing implements in position; h) means for preventing rotation of said circular mounting sure through an angle of more than 360°; and i) wiring means connecting the implements to a source of power running from the implement through an opening centrally located in the turntable to the source of power.
  • 6. A top for a system accommodating multiple implements which may be selectively positioned in various work positions comprising:a) an elongated, generally rectangular base panel; b) a pair of spaced top panels having sides conforming generally to the side and end edges of the base panel and having arcuate spaced confronting edges, which lie on the circumference of a common circle; c) a turn table panel for mounting the multiple implements of generally oval-shaped configuration having diametrically opposed arcuate edges conforming to the confronting arcuate edges in the top panels; d) intermediate planar side edges which are parallel and spaced apart at a distance equal to the width of the base panel; and e) means for preventing rotation of said circular mounting surface through an angle of more than 360°.
  • 7. A top for a system accommodating multiple implements which may be selectively positioned in various work positions comprising:a) an elongated, generally rectangular base panel; b) a pair of spaced top panels having sides conforming generally to the side and end edges of the base panel and having arcuate spaced confronting edges, which lie on the circumference of a common circle; c) a turn table panel for mounting the multiple implements of generally oval-shaped configuration having diametrically opposed arcuate edges conforming to the confronting arcuate edges in the top panels; and d) intermediate planar side edges which are parallel and spaced apart at a distance equal to the width of the base panel; and e) wiring means connecting the implements to a source of power running from the implement through an opening centrally located in the turntable to the source of power.
  • 8. A top for a system accommodating multiple implements which may be selectively positioned in various work positions comprising:a) an elongated, generally rectangular base panel; b) a pair of spaced top panels having sides conforming generally to the side and end edges of the base panel and having arcuate spaced confronting edges, which lie on the circumference of a common circle; c) a turn table panel for mounting the multiple implements of generally oval-shaped configuration having diametrically opposed arcuate edges conforming to the confronting arcuate edges in the top panels; and d) intermediate planar side edges which are parallel and spaced apart at a distance equal to the width of the base panel; e) wiring means connecting the implements to a source of power running from the implement through an opening centrally located in the turntable to the source of power; and f) means for preventing rotation of said circular mounting surface through an angle of more than 360°.
FIELD OF THE INVENTION

This application claims the benefit of U.S. Provisional Application No. 60/252,056 filed Nov. 20, 2000.

US Referenced Citations (10)
Number Name Date Kind
2065428 Chason Dec 1936 A
3450080 Klose Jun 1969 A
3936026 Hampel et al. Feb 1976 A
4116147 Matthews Sep 1978 A
4279453 Haas Jul 1981 A
4304385 Farouche et al. Dec 1981 A
5024175 Epstein Jun 1991 A
5749556 Matsuoka et al. May 1998 A
5765796 Lanus Jun 1998 A
6231020 Willson May 2001 B1
Foreign Referenced Citations (2)
Number Date Country
3245549 Aug 1983 DE
163063 May 1964 RU
Provisional Applications (1)
Number Date Country
60/252056 Nov 2000 US