The invention, together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings.
One embodiment of a multiple pump unit according to the present invention will now be described with reference to the accompanying drawings.
The multiple pump unit includes a plurality of pumps driven by a single drive shaft or a plurality of drive shafts arranged coaxially to each other, and is configured so as to independently supply hydraulic pressure from the plurality of pumps to hydraulic actuators.
In the present embodiment, the multiple pump unit includes a first to a third pumps.
Specifically, as shown in
As shown in
In the present embodiment, the first end 11 of the pump shaft 10 is connected to an output shaft 2a of the driving power source 2 by way of a flywheel 3 and a damper 4 (see
Further, in the present embodiment, the pump shaft 10 has a second end 12 on a side opposite to the first end 11, the second end 12 also extending outward from the pump housing 30 (see
The pump housing 30 includes a housing main body 31 provided with an opening 31c, which is sized to allow the piston pump 20 to pass therethrough, at one end side in the axis line direction, and a port block 35 connected to the housing main body 31 so as to close the opening 31c.
The housing main body 31 has a first end wall 31a extending in a direction orthogonal to the pump shaft 10 and configured to allow the first end 11 of the pump shaft 10 to pass therethrough, and a peripheral wall 31b extending from a peripheral edge of the first end wall 31a to the one end side in the axis line direction, the peripheral wall 31b having the opening 31c on the one end side in the axis line direction.
In the present embodiment, as shown in
The port block 35 is removably connected to the housing main body 31 so as to close the opening 31c to form a piston pump accommodating space for accommodating the piston pump 20 in cooperation with the housing main body 31.
The pump housing 30A is formed with fluid passages including supply/discharge fluid passages of the piston pump 20. Details of the fluid passages will be described later.
As shown in
The pump main body 210 includes a cylinder block 211 supported in a relatively non-rotatable manner by the pump shaft 10, and a plurality of pistons 215 accommodated in the cylinder block 211 in a slidable manner along the axis line direction.
The cylinder block 211 has a plurality of cylinder chambers opened to an end surface on a side opposite to the port block 35, and the plurality of pistons 215 is respectively accommodated in the plurality of cylinder chambers in a slidable manner along the axis line direction.
Furthermore, the cylinder block 211 is formed with a plurality of communication ports, which are respectively fluidly connected to the plurality of cylinder chambers, at an end surface facing to the port block 35.
As shown in
In the present embodiment, the piston pump 20 can discharge fluid, which has been sucked in through the single suction opening 221, to two systems through the first and second discharge openings 225a, 225b by including the plate 220.
As shown in
In the present embodiment, the piston pump 20 is a variable displacement type in which supply and discharge fluid amounts of the pump main body 210 can be changed.
Specifically, the piston pump 20 has a movable swash plate 230 defining sliding ranges of the plurality of pistons 215, as shown in
The movable swash plate 230 can swing about a swing axis line orthogonal to the pump shaft 10 while directly or indirectly contacting free ends of the plurality of pistons 215, so that the sliding ranges of the plurality of pistons 215 can be changed according to a tilted position about the swing axis line.
In the present embodiment, the movable swash plate 230 engages the free ends of the plurality of pistons 215 by way of shoes.
Furthermore, the piston pump 20 includes a biasing member 240 for biasing the movable swash plate 230 towards a maximum tilted direction about the swing axis line in the present embodiment, as shown in
Specifically, as shown in
The biasing member 240 is accommodated in the pump housing 30 so as to be substantially in parallel to the pump shaft 10 with its distal end directly or indirectly engaged to the first extending region 233.
In the present embodiment, the piston pump 20 is configured such that an initial biasing force of the biasing member 240 can be adjusted by manual operation.
Specifically, a coil spring is used as the biasing member 240 in the present embodiment, as shown in
The coil spring has a distal end engaged to the first extending region 233 of the movable swash plate 230 by way of a first spring receiving member 241, and a proximal end engaged to a second spring receiving member 242 that is accommodated liquid tightly and slidably in the axis line direction within a pass-through hole formed in the port block 35.
The fluid passage block 50 connected to the port block 35 is provided with a manual operation member 245, which has a distal end engaged to the second spring receiving member 242 and a proximal end extending outward, at a region corresponding to the pass-through hole.
The manual operation member 245 is capable of changing an axial position thereof, and an axial position of the second spring receiving member 242 can be changed by changing the axial position of the manual operation member 245, whereby the initial biasing force of the coil spring could be adjusted.
A bolt and a nut are used as the manual operation member 245 in the present embodiment.
The swing axis line of the movable swash plate 230 is displaced towards a side closer to the biasing member 240 with the axis line of the pump shaft 10 as a reference.
According to such a configuration, when discharge pressure of the pump main body 210 rises as rotation number of the pump shaft 10 increases, the movable swash plate 230 accordingly is tilted towards a neutral side against the biasing force of the biasing member 240 by way of the plurality of pistons 215.
Therefore, the discharge pressure of the pump main body 210 can be effectively prevented from rising to an unnecessary pressure due to increase in rotation number of the pump shaft 10.
The trochoid pump 40 is arranged coaxially with piston pump 20 so as to be operatively driven by the pump shaft 10.
Specifically, the trochoid pump 40 is operatively driven by the pump shaft 10 in a state of being accommodated in a concave portion 45 formed in one or both contacting surfaces of the pump housing 30 and the fluid passage block 50.
In the present embodiment, the fluid passage block 50 is connected to the port block 35 as described above. In this embodiment, the concave portion 45 is formed in one or both contacting surfaces of the port block 35 and the fluid passage block 50.
As shown in
The fluid passage block 50 is removably connected to the port block 35 so as to liquid-tightly close the concave portion 45, as shown in
A detailed configuration of the fluid passage block 50 will be described later.
The gear pump 60 is arranged coaxially with the piston pump 20 and the trochoid pump 40 so as to be operatively driven by the pump shaft 10.
As shown in
The gear pump 60 is driven by the rotation shaft 65.
The gear pump case 70 is removably connected to an end surface on a side opposite to the port block 35 of the fluid passage block 50 so as to surround the gear pump 60.
The fluid passage formed in the pump housing 30 will now be described below.
The pump housing 30 is provided with a suction fluid passage 400 having a first end opened to an outer surface to form a suction port 400P, and a piston pump discharge fluid passage 410 having a proximal end fluidly connected to the discharge opening of the piston pump 20 and a distal end opened to the outer surface to form a piston pump discharge port 410P.
As shown in
As shown in
Specifically, the suction fluid passage 400 has a second end branched into three fluid passages of a piston pump suction fluid passage 402, a trochoid pump suction fluid passage 403, and a gear pump branched fluid passage 404, as shown in
That is, the suction fluid passage 400 includes a main fluid passage 401 having a first end opened to the outer surface of the port block 35 to form the suction port 400P, and the piston pump suction fluid passage 402, the trochoid pump suction fluid passage 403 and the gear pump branched fluid passage 404 each having a proximal end fluidly connected to the main fluid passage 401.
The main fluid passage 401 extends in a direction substantially orthogonal to the pump shaft 10.
The piston pump suction fluid passage 402 extends in a direction substantially orthogonal to the main fluid passage 401 in a state of having the proximal end fluidly connected to the main fluid passage 401 and a distal end fluidly connected to the suction opening 221 of the plate 220.
The trochoid pump suction fluid passage 403 extends in a direction identical to the main fluid passage 401 in a state of having the proximal end fluidly connected to the main fluid passage 401 and a distal end fluidly connected to the first suction opening 41 that is provided in an end surface on a side close to the piston pump 20 of the trochoid pump 40.
The gear pump branched fluid passage 404 extends in a direction substantially orthogonal to the main fluid passage 401 in a state of having the proximal end fluidly connected to the main fluid passage 401 and a distal end opened to a contacting surface with the fluid passage block 50.
As described above, the piston pump 20 has the first and second discharge openings 225a, 225b.
Therefore, the piston discharge fluid passage 410 includes a piston pump first discharge fluid passage 411 having an proximal end fluidly connected to the first discharge opening 225a and a distal end opened to an outer surface to form a piston pump first discharge port 411P, and a piston pump second discharge fluid passage 412 having a proximal end fluidly connected to the second discharge opening 225b and a distal end opened to an outer surface to form a piston pump second discharge port 412P, as shown in
The detailed configuration of the fluid passage block 50 will now be described.
As shown in
As described above, in the present embodiment, the trochoid pump 40 is accommodated in the concave portion 45 formed in one or both contacting surfaces (the contacting surface with the fluid passage block 50 of the port block 35 in the illustrated embodiment) of the pump housing 30 (the port block 35 in the illustrated embodiment) and the fluid passage block 50, the fluid passage block 50 is connected to the pump housing 30 so as to liquid-tightly close the concave portion 45, and the fluid passage block 50 is formed with the trochoid pump discharge port 420P fluidly connected to the trochoid pump 40 functioning as the hydraulic source.
According to such a configuration, it is possible to change specification from one mode where the trochoid pump 40 is provided to the other mode where the trochoid pump 40 is omitted by simply replacing the fluid passage block 50 with a blocking plate (not shown) for liquid-tightly closing the concave portion 45 while using the pump housing 30 as it is.
Therefore, pump units corresponding to various specifications could be easily obtained while using common components as much as possible.
Furthermore, in the present embodiment, as described above, the trochoid pump suction fluid passage 403 is branched from the main fluid passage 401 formed in the pump housing 30 (the port block 35 in the illustrated embodiment) along with the piston pump suction fluid passage 402.
Therefore, it is possible to change specification from the one mode where the trochoid pump 40 is provided to the other mode where the trochoid pump 40 is not provided by simply replacing the fluid passage block 50 with the blocking plate without changing suction-side conduits fluidly connected to the suction port 400P.
Moreover, in the present embodiment, valves 431, 432 for controlling a discharge state of the trochoid pump discharge port 420P are mounted to the fluid passage block 50, as shown in
Specifically, in the present embodiment, the fluid passage block 50 includes a fluid passage plate 51 removably connected to the pump housing 30, and a valve block 55 removably connected to the fluid passage plate 51, as shown in
As shown in
The valve block 55 is connected to the extending portion 53, as shown in
Preferably, the valve block 55 is connected to an end surface identical to an end surface contacting the pump housing 30, out of end surfaces of the fluid passage plate 51.
According to such a configuration, the valve block 55 can be arranged in a dead space defined by the flywheel housing 5, the pump housing 30, and the fluid passage plate 51 (see
The fluid passage plate 51A is formed with a fluid passage plate-side discharge fluid passage 420a forming a part of the trochoid pump discharge fluid passage 420.
The fluid passage plate-side discharge fluid passage 420a has a proximal end fluidly connected to the discharge opening 43 of the trochoid pump 40 and a distal end opened to a contacting surface with the valve block 55, as shown in
As shown in
Specifically, as shown in
In such a configuration, the first branched fluid passage 421a, the first discharge fluid passage 421b, the second branched fluid passage 422a, the second discharge fluid passage 422b and the third branched fluid passage 423a form the trochoid pump discharge fluid passage 420 together with the fluid passage plate-side discharge fluid passage 420a.
The first to third discharge ports 421P, 422P and 423P are preferably provided on a same surface (see
According to such a configuration, piping workability of connecting conduits to the first to third discharge ports 421P, 422P, and 423P can be improved.
Furthermore, a relief valve 438 for setting hydraulic pressure of the trochoid pump discharge fluid passage 420 is mounted to the valve block 55 in the present embodiment.
Specifically, as shown in
A second end of the hydraulic pressure setting fluid passage 425 is fluidly connected to a valve block-side return fluid passage 440 formed in the valve block 55 so as to open to a contacting surface with the fluid passage plate 51.
The valve block-side return fluid passage 440 is fluidly connected to the suction openings of the trochoid pump 40 and the gear pump 60 by way of a fluid passage plate-side return fluid passage 445 and a communication fluid passage 450 (see
A detailed configuration of the communication fluid passage 450 will be described later.
In the present embodiment, the first switching valve 431 is configured so as to take a hydraulic fluid discharging state of fluidly connecting the first branched fluid passage 421a to the first discharge fluid passage 421b to discharge hydraulic fluid through the first discharge port 421P, and a hydraulic fluid returning state of returning return fluid, which has been flown in through the first discharge port 421P, to the valve block-side return fluid passage 440.
Similarly, the second switching valve 432 is configured to take a hydraulic fluid discharging state of fluidly connecting the second branched fluid passage 422a to the second discharge fluid passage 421b to discharge hydraulic fluid through the second discharge port 422P, and a hydraulic fluid returning state of returning return fluid, which has been flown in through the second discharge port 422P, to the valve block-side return fluid passage 440.
Specifically, the valve block 55 is further formed with a first return fluid passage 441 having a first end fluidly connected to a primary side of the first switching valve 431 and a second end fluidly connected to the valve block-side return fluid passage 440, and a second return fluid passage 442 having a first end fluidly connected to a primary side of the second switching valve 432 and a second end fluidly connected to the valve block-side return fluid passage 440.
The first switching valve 431 is configured so as to selectively take a discharging position of fluidly connecting the first branched fluid passage 421a to the first discharge fluid passage 421b and blocking the first end of the first return fluid passage 441, and a returning position of blocking a second end of the first branched fluid passage 421a and fluidly connecting the first discharge fluid passage 441 to the first return fluid passage 421b.
Similarly, the second switching valve 432 is configured so as to selectively take a discharging position of fluidly connecting the second branched fluid passage 422a to the second discharge fluid passage 422b and blocking the first end of the second return fluid passage 442, and a returning position of blocking a second end of the second branched fluid passage 422a and fluidly connecting the second discharge fluid passage 442b to the second return fluid passage 442.
In the present embodiment, the valve block 55 is further formed with a fourth branched fluid passage 429 having a first end fluidly connected to the first branched fluid passage 421a and a second end opened to an outer surface to form a gauge port 429P, as shown in
The gauge port 429P may be used to measure discharge pressure of the trochoid pump 40.
In the present embodiment, the fluid passage block 50 is formed by the fluid passage plate 51 and the valve block 55 that are separate bodies from each other, and the valves 431, 432 are attached to the valve block 55, as described above. Alternatively, a fluid passage block 50′ integrally including the fluid passage plate 51 and the valve block 55 may be provide, and the valves 431, 432 may be attached to the single fluid passage block 50′, as shown in
The communication fluid passage 450 formed in the fluid passage plate 51 will now be described.
As shown in
A second end of the communication fluid passage 450 is opened to a contacting surface with the gear pump case 70 while being fluidly connected to a second suction opening 42 provided on a side opposite to the first suction opening 41 in the trochoid pump 40.
That is, the communication fluid passage 450 is configured so as to guide fluid, which has been sent from the gear pump branched fluid passage 404, to the second suction opening 42 of the trochoid pump 40 and the suction opening 61 of the gear pump 60.
The fluid passage plate-side return fluid passage 445 has a first end opened to a contacting surface with the valve block 55 so as to be fluidly connected to the valve block-side return fluid passage 440, and a second end fluidly connected to the communication fluid passage 450 (see
The fluid passages formed in the gear pump case 70 will now be described.
As shown in
In the present embodiment, at least a part of the concave portion 45 for accommodating the trochoid pump 40 is formed in the pump housing 30, as described above.
In such an embodiment, the first end of the third pump suction fluid passage 461 is preferably arranged so as to overlap at least one of the concave portion 45 and the second end of the third pump branched fluid passage 404 when seen along the axis line direction of the pump shaft 10.
According to such a configuration, in a case where the trochoid pump 40 is not necessary, it is possible to easily change specification to a mode where only the piston pump 20 and the gear pump 60 are provided by simply removing the trochoid pump 40 and the fluid passage block 50 and then connecting the gear pump case 70 to the pump housing 30.
All the discharge ports including the piston pump first and second discharge ports 411P, 412P, the trochoid pump first to third discharge ports 421P, 422P, 423P and the gear pump discharge port 460P are preferably provided on a same side surface of the multiple pump unit 1 (see
According to such a configuration, piping workability in connecting external conduits to the discharge ports can be enhanced and an efficient layout of the external conduits can be obtained.
Furthermore, the movable swash plate 230 biased towards a maximum tilted direction by the biasing member 240 is configured so as to be tilted towards a neutral side according to rise in discharge pressure of the gear pump 60 as well as rise in discharge pressure of the piston pump 20 in the present embodiment.
That is, the multiple pump unit 1 has a neutral-side return line 470 for causing discharge pressure of the gear pump 60 to act on the movable swash plate 230 in addition to the above configurations as shown in
Specifically, the movable swash plate 230 has a second extending region 234 on a side opposite to the first extending region 233 with the pump shaft 10 as the reference, as shown in
As shown in
A plug with throttle hole 476 is interposed in the fluid passage of the piping member 474.
Another embodiment of the multiple pump unit according to the present invention will now be described with reference to the attached drawings.
In the drawing, the same reference characters are denoted for the same members as in the first embodiment, and the detailed explanations thereof are omitted.
The multiple pump unit 1B according to the present embodiment includes a fluid passage block 50B in place of the fluid passage block 50 with respect to the multiple pump unit 1 according to the first embodiment, as shown in
The fluid passage block 50B includes a fluid passage plate 51B having a substantially same configuration as the contacting portion 52 of the fluid passage plate 51, and a valve block 55B having a substantially same configuration as the valve block 55, the valve block 55B being detachably connected to an end surface, which faces in a direction orthogonal to the axial line direction of the pump shaft 10, of the fluid passage plate 51B.
In the thus configured multiple pump unit 1B, it is also possible to change specification from one mode where the trochoid pump 40 is provided to the other mode where the trochoid pump 40 is omitted by simply replacing the fluid passage block 50B with the blocking plate (not shown) for liquid-tightly closing the concave portion 45 while using the pump housing 30 as it is.
Therefore, pump units corresponding to various specifications could be easily obtained while using common components as much as possible.
Further, as similarly to the first embodiment, the multiple pump unit 1B may be configured so that the piston pump 20, the trochoid pump 40 and the gear pump 60 suck the operation fluid through the common suction fluid passage 400, and furthermore all the discharge ports including the piston pump first and second discharge ports 411P, 412P, the trochoid pump first to third discharge ports 421P, 422P, 423P and the gear pump discharge port 460P face towards the same direction as shown in
According to such a configuration, efficiency of piping workability in connecting external conduits to the suction fluid passage and the discharge ports can be improved, and an efficient layout of the external conduits can be obtained.
Furthermore, as similarly to the first embodiment, the multiple pump unit 1B is configured so that the valve block 55B in which the trochoid pump first to third discharge ports 421P, 422P, 423P are provided and to which the valves 431, 432 are mounted is detachably connected to the fluid passage plate 51B.
Therefore, it is possible to easily change the number of the second pump discharge port by replacing the fluid passage block without changing the other components.
In the drawing, the same reference characters are denoted for the same members as in the first and second embodiments, and the detailed explanations thereof are omitted.
The multiple pump unit 1C according to the present embodiment includes a fluid passage block 50C in place of the fluid passage block 50 with respect to the multiple pump unit 1 according to the first embodiment, as shown in
The fluid passage block 50C includes a fluid passage plate 51C detachably connected to the pump housing 30, and a valve block 55C in which the trochoid pump first to third discharge ports 421P, 422P, 423P are provided and to which the valves 431, 432 are mounted.
The fluid passage plate 51C is detachably connected to the pump housing 30 so as to accommodate the trochoid pump 40 between the fluid passage plate 51C and the pump housing 30, as similarly to the above embodiments.
In the present embodiment, the fluid passage plate 51C has a shape corresponding to the pump housing 30 when seen along the axis line direction of the pump shaft 10.
The valve block 55C is detachably connected to an end surface on a side opposite to the fluid passage plate 51C of the gear pump case 70.
In the present embodiment, the trochoid pump discharge fluid passage 420 is formed so as to extend over the fluid passage plate 51C, the gear pump case 70 and the valve block 55C.
In the thus configured multiple pump unit 1C, it is also possible to change specification from one mode where the trochoid pump 40 is provided to the other mode where the trochoid pump 40 is omitted by simply replacing the fluid passage plate 51C with the blocking plate (not shown) for liquid-tightly closing the concave portion 45 while using the pump housing 30 as it is.
Therefore, pump units corresponding to various specifications could be easily obtained while using common components as much as possible.
Further, as similarly to the first and second embodiments, the multiple pump unit 1C may be configured so that the piston pump 20, the trochoid pump 40 and the gear pump 60 suck the operation fluid through the common suction fluid passage 400, and furthermore all the discharge ports including the piston pump first and second discharge ports 411P, 412P, the trochoid pump first to third discharge ports 421P, 422P, 423P and the gear pump discharge port 460P face towards the same direction as shown in
According to such a configuration, efficiency of piping workability in connecting external conduits to the suction fluid passage and the discharge ports can be improved, and an efficient layout of the external conduits can be obtained.
Furthermore, the multiple pump unit 1C is configured so that the valve block 55C in which the trochoid pump first to third discharge ports 421P, 422P, 423P are provided and to which the valves 431, 432 are mounted is detachably connected to the gear pump case 70.
Therefore, it is possible to easily change the number of the trochoid pump discharge ports only by replacing the valve block 55C.
Still another embodiment of the multiple pump unit according to the present invention will now be described with reference to the attached drawings.
In the drawing, the same reference characters are denoted for the same members as in the first to third embodiments, and the detailed explanations thereof are omitted.
The multiple pump unit 1D is different from the multiple pump units 1-1C according to the first to third embodiments in that the trochoid pump first to third discharge ports 421P, 422P, 423P are provided in a pump housing 30D for accommodating the piston pump 20.
Specifically, the multiple pump unit 1D includes the pump housing 30D in place of the pump housing 30 and a fluid passage block 50D in place of the fluid passage block 50 with respect to the multiple pump unit 1 according to the first embodiment.
As shown in
The port block 35D includes a contacting portion 36D contacting the housing main body 31 while closing the opening 31c, and an extending portion 37D extending radially outward from the contacting portion 36D with the axis line of the pump shaft 10 as the reference.
The port block 35D is formed with the trochoid pump discharge fluid passage 420 in addition to the suction fluid passage 400 and the piston pump discharge fluid passage 410.
The trochoid pump discharge fluid passage 420 has a proximal end fluidly connected to the discharge opening of the trochoid pump 40 that is accommodated between the contacting portion 36D and the fluid passage block 50D, and a distal end opened to an outer surface of the extending portion 37D to form the trochoid pump discharge port 420P.
Further, in the present embodiment, the valves 431, 432 are mounted on the extending portion 37D as shown in
The fluid passage block 50D includes a fluid passage plate 51D detachably connected to the pump housing 30D.
The fluid passage plate 51D is detachably connected to the port block 35D while accommodating the trochoid pump 40 between the fluid passage plate 51D and the port block 35D.
As similarly to the first and second embodiments, the multiple pump unit 1D is configured so that the piston pump 20, the trochoid pump 40 and the gear pump 60 suck the operation fluid through the common suction fluid passage 400, and all the discharge ports including the piston pump first and second discharge ports 411P, 412P, the trochoid pump first to third discharge ports 421P, 422P, 423P and the gear pump discharge port 460P face towards the same direction.
Therefore, efficiency of piping workability in connecting external conduits to the suction fluid passage and the discharge ports can be improved, and an efficient layout of the external conduits can be obtained.
In the present embodiment, the trochoid pump first to third discharge ports 421P, 422P, 423P are provided in the port block 35D. Alternatively, the trochoid pump first to third discharge ports 421P, 422P, and 423P may be provided in the housing main body 31D, as shown in
This specification is by no means intended to restrict the present invention to the preferred embodiments or modified embodiments set forth therein. Various modifications to the multiple pump unit may be made by those skilled in the art without departing from the spirit and scope of the present invention as defined in the appended claims.
Number | Date | Country | Kind |
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2006-200186 | Jul 2006 | JP | national |