The invention relates to a multiple side processing machine by means of which a workpiece can be processed on several surfaces or a plurality of sides as well as to a positioning device by means of which a workpiece can be positioned for multiple side processing.
From document DE 41 42 121 A1 a transfer line is known for processing a workpiece on several sides or from several sides. Several processing stations are arranged in parallel and the workpieces are further transferred from processing station to processing station on a conveyor device in a predetermined processing cycle. The workpiece is rotated 90° by means of a turning station being arranged between the processing stations in order to enable thus a processing from a different direction in the subsequent processing station. Each processing station features a separate clamping device, with which the workpiece is clamped into this station for being processed. For being turned the workpiece is re-clamped and released also in the turning station. For adjusting the workpiece while clamping, additional elements are provided in each processing station. The repeated clamping of the workpiece can result in orientation inaccuracy between the successively processed surfaces, in particular, if the contacting locations for positioning the workpiece themselves underlie processing-related tolerance variations.
Document DE 100 02 053 C2 describes a pick-up arrangement comprising two workpiece spindles operating according to the pick-up method. Thereby a workpiece spindle can be vertically moved on its slide to receive a workpiece from a workpiece transport system. The slide is supported on two horizontal guidings such that the workpiece spindle can be moved from a loading station to a processing position. On the one side it is thereby not necessary to supply a workpiece of the workpiece spindle by means of a handling, on the other side however the additional degree of freedom of the workpiece spindle (vertical displacement on the slide) results in a heavy spindle construction and thus in a limited moving speed along the horizontal guiding.
In document DE 100 54 856 A1 a workpiece spindle can be moved in horizontal direction between two processing locations. The axis of the workpiece spindle is vertically oriented.
It is thus an object of the invention to provide a multiple side processing machine and a positioning device which enables a processing of the workpiece from several sides under high dimensional accuracy of the processed sides to each other.
A multiple side processing machine comprises at least two processing stations or devices for processing a workpiece. The workpiece is clamped into a clamping device of a positioning device and is supported in the clamping device without being re-clamped during the processing in the at least two processing stations. The positioning device is supported on a displacement device, so that the positioning device and thus a clamped workpiece are moveable between the processing positions of the at least two processing stations. A re-clamping of the workpiece between the two processing stations is not necessary, so that from processing position to processing position no maladjustment or a clamping-tolerance-related deviation of the processing can occur.
The clamping device can be rotated or pivoted around its longitudinal axis and/or around a transverse axis perpendicular to the longitudinal axis of the clamping device, so that the workpiece can be re-orientated in one of the processing stations or during the transfer between the processing stations and can be processed from another side by means of the processing station. If, for example, the clamping device can be rotated around its longitudinal axis and if the longitudinal axis is horizontally orientated, a processing of the workpiece in a vertical processing machine can be carried out from all sides by successively rotating the workpiece around the longitudinal axis of the clamping device. If, on the other hand, the clamping device is pivotable around its transverse axis and if also a processing by means of a vertical processing machine is carried out, the workpiece can be processed from two sides and from the end face. The combination of the rotatability and pivotability around the longitudinal and transverse axis of the clamping device results in a five-surfaces-processability, wherein preferably by the ability of positioning in all intermediate positions an all-side-processing of the workpiece is possible, except of this end face of the workpiece, which points towards the clamping device.
In a preferred embodiment, the clamping device itself is arranged on a drive spindle adapted for high rotational speed, so that the workpiece can be rotatingly driven, preferably with up to 1000 r/min. If now in at least one of the processing stations a fixed or non-turning tool is provided, the workpiece can be rotatingly processed with the clamping device being rotating. Preferably, the fixed tool can be displaced in radial and axial direction in respect of the rotational axis of the clamping device. Preferably, the fixed tool is clamped into a stopped tool spindle, so that an exchange of processing can be carried out between the drive of the clamping device and stoppage of the tool spindle to the drive of the tool spindle and stoppage of the clamping device.
Even more preferably, the tools or the tool drives of both processing stations are supported on a common machine base frame, so that on the one hand the required space reduces by using only one common machine base frame and on the other hand the precision increases by more precise orientation of the two processing stations to each other. The processing accuracy can be further increased, when additionally also the displacement device of the positioning device is supported on the machine base frame.
The displacement devices for positioning the processing machine(s), the tools in the processing stations and/or the displacement device of the positioning device are preferably linear drives having linear motors by means of which a reproducible high-precision positioning of the workpiece in the processing positions is ensured.
Preferably, a processing station is a tool spindle for rotationally driving a tool. Such a spindle drive can be a high speed spindle or a rotational drive arranged on a tool turret. In the processing station also a fixed tool can be fed to the workpiece for processing, for example if the clamping device including the clamped workpiece is rotatingly driven.
A processing device in the processing station, in particular a tool spindle, preferably comprises a (tool) fitting for holding exchangeable tools (e.g. lathe chisel, drill, milling cutter, grinding head). Thus several processing cycles can be carried out at the workpiece in a processing station, such as drilling, milling or grinding the workpiece. In particular the exchange of tools is preferably carried out in a fitting by means of a placement device, wherein in this case the tool spindle has not to be horizontally moveable, as the tool to be exchanged is transferred by the placemet device to the axis of the tool spindle. The tool is alternatively provided by a tool supply device in a predetermined loading position of the tool spindle, so that the tool spindle has only to be moved by a short distance between the processing position and the loading position.
If in the processing machine at least two processing stations are provided, which can be tipped with exchangeable tool, the workpiece—after the processing in a first processing station—can be transferred to the second processing station by the positioning device, while in the first processing station a tool exchange is carried out. This correspondingly applies for a tool exchange in the second processing station, so that all in all the processing time is not limited by the tool exchange, as the transfer time between the first and second processing station is very short. For example, in case of metal cutting processing, the auxiliary processing time, i.e. the transfer time between the first and second processing station, is less than 0.3 seconds by using a high speed linear guiding for the positioning device. Especially for processing a workpiece using various different tools the tool exchange is thus not anymore the limiting factor and solely two processing stations are required for a complete processing. As mentioned above, despite the processing by means of different tools, no re-clamping of the workpiece is necessary, so that even with a lot of various different processing steps an extremely high accuracy is maintained.
In a preferred embodiment a handling device is associated to the processing machine, which feeds a workpiece into the clamping device and/or takes the processed workpiece out of it. Thus a fully automated processing of the workpiece in a processing machine can be carried out. The unprocessed workpiece is preferably provided in a magazine and by means of the handling device the processed workpiece is re-fed in the same magazine or a further magazine with processed workpieces.
A tool positioning device according to claim 20 includes at least one workpiece spindle having a clamping device for clamping a workpiece. The rotating of the clamping device on the workpiece spindle enables the rotation of the workpiece to different positions for radial processing from different side directions. In the clamped state the workpiece is preferably rotatable with the workpiece spindle at high rotational speed, so that by using a fixed tool a rotational processing of the workpiece is enabled.
In a preferred embodiment, the positioning device comprises a displacement device on which the workpiece spindle is arranged and moveable between at least two processing stations or between a processing station and a loading position. Here preferably the movement is made between a plurality of processing stations and a loading position for loading a workpiece in the clamping device.
With reference to
As an option an unprocessed workpiece is fed to the clamping unit 7 by means of a second handling 8C and the processed workpiece is again removed by means of the first handling 8. The second handling 8C fetches the unprocessed workpieces 40 from a second palletizing device 9B including a palletizing table 36.
The first and second tool spindle 3, 4 are each supported on a vertical guiding 12 with which the tool spindle 3, 4 is moveable in vertical direction (in Z-direction as shown by the trihedron of
The clamping unit 7 is supported on a slide 16 being moveable along a horizontal guiding 15. The horizontal guiding 15 is a linear guiding for high-precision positioning of the slide 16 and thus of the workpiece 40. A spindle drive 18 is rotatably supported on the slide 16 around an axis being perpendicular to the drawing plane of
The handlings 8, 8C are arranged on a linear bottom guiding 30 (see also
As indicated in
The processing position of the second tool spindle 4 is on the cross-point of the dash-dotted lines as it is shown by means of the dash line in
The transfer time of the workpiece between the processing positions is usually below 0.3 seconds, while the tool exchange usually takes about 2 seconds. Thus a required tool exchange is preferably bridged by transferring the workpiece between the two tool spindles 3, 4, which is carried out significantly faster than a tool exchange at a tool spindle with the clamping unit 7 waiting in a processing position for the subsequent processing step. For the following tool exchange the first tool spindle 3 has then for example an exchange time for its disposal which is composed of the two transfer times between the two processing positions and the processing time at the second tool spindle 4. By means of the handling 8, 8C the exchange of a workpiece in the clamping unit 7 is carried out in only 2 to 3 second, so that all in all a very high workpiece throughput is achieved.
In an embodiment not shown the gripping arm 33 comprises a double gripper, wherein for loading a first gripper takes the processed workpiece out of the clamping unit 7 and a second gripper being already loaded with an unprocessed workpiece loads the unprocessed workpiece into the clamping unit 7. The gripper change in a double gripper is thereby preferably carried out by pivoting around the gripping arm axis.
A partially processed workpiece can also be reversed by a gripping arm 33 being pivotable around the longitudinal gripper axis of the handlings 8 and/or 8C and be re-fed to the clamping unit 7. Thus also the previously inaccessible end face (6th side in the case of a cube) can be processed.
Besides a series-connected processing between the first rail and the second rail also a parallel processing on both rails (clamping unit 7 and 7B) can be carried out, wherein a tool exchange at the first or second tool spindle 3, 4 is carried out only, when the processing of the workpieces processed in parallel is carried out with the same tool in the tool spindles. This means that the parallel processing in both rails is carried out with a time offset of one processing step.
As shown in the embodiments above the tool exchange is carried out at the tool spindles with a tool exchanger (for example 5, or 51, 52). Receiving the tool from the exchanger and releasing it to the tool exchanger, respectively, can be carried out in one or two transfer positions in which the tool spindles are positioned. The tools are positioned in a carrousel or in a rotating conveyor belt for receiving/releasing, wherein 40 to 60 tools can be supplied. Or a loading device 52 feeds the tool, wherein also herein the tools are fed to the loading device over a tool exchanger in form of a carrousel or a conveyor belt.
The removal and/or the supply of the workpiece 40 to/from the left clamping unit 7D is carried out by means of the handling 8 shown by dotted line. The removal and/or supply of a workpiece 40′ to/from the right clamping unit 7E is carried out by means of an active or a passive clamping socket 62. The clamping unit 7E perpendicularly inserts a workpiece 40′ being clamped in the clamping unit 7E into the clamping socket (in X-direction rightwards in
It is obvious that such a unit consisting of two clamping units 7D, 7E and a horizontal guiding can be used as such in each type of tool machine or processing machine and is not only limited for being used in the machines 1, 45 and 50 of the above embodiments.
In mode 70 (shown by the row indicated by 70) both clamping units 7D, 7E operate independent of each other: 7D only in the left processing position B1 and 7E only in the right processing position B2. No change between the processing positions B1 and B2 and no workpiece transfer C is carried out.
In mode 71 the clamping unit 7D only moves to the left processing position B1 and the clamping unit 7E moves to both processing positions B1 and B2. No workpiece transfer C is carried out.
In mode 72 the clamping unit 7D only moves to the left processing position B1 and the clamping unit 7E only moves to the right processing position B2. A workpiece transfer C is carried out between the clamping units 7D and 7E or vice versa. A transfer C can also be carried out first in the one and then in the other direction.
In mode 73 the clamping unit 7D moves to both processing positions B1 and B2 and the clamping unit 7E also moves to both processing positions B1 and B2. No workpiece transfer C is carried out.
In mode 74 the clamping unit 7D moves to both processing positions B1 and B2 and the clamping unit 7E solely carries out a workpiece transfer C, i.e. in this case the clamping unit 7E operates itself as a handling.
Preferably the clamping unit moves for transfer to a location where the moving times of the clamping unit 7D are minimized.
In mode 75 the clamping unit 7D moves to both processing positions B1 and B2 and the clamping unit 7E only moves to the processing position B2. A workpiece transfer C is carried out between the clamping units.
A plurality of further modes is possible. For example it can be further provided that the workpiece transfer C is carried out while both clamping units 7D, 7E are moving along the guiding 15. All in all the arrangement of
Number | Date | Country | Kind |
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10 2004 049 782.6 | Oct 2004 | DE | national |