Dishwashers are used in many single-family and multi-family residential applications to clean dishes, silverware, cutlery, cups, glasses, pots, pans, etc. (collectively referred to herein as “utensils”). Most conventional dishwashers rely on a single-use detergent dispenser, often located on the interior of the door of the dishwasher. Such conventional dispensers include an opening allowing for a volume of liquid, powder, or dissolvable pod or capsule detergent to be loaded for a single wash. During a wash cycle such a dispenser is opened allowing the entirety of the contents of be expelled; as such, a user is required to reload the dispenser before each wash cycle is started. In certain instances, it may be desirable to minimize the number of times user is required to fill the detergent dispenser. A need therefore exists in the art for a multi-use dispenser.
The herein-described embodiments address these and other problems associated with the art by providing a dishwasher using a multiple use detergent dispenser. In some aspects, a dishwasher described herein includes: a wash tub; and a detergent dispenser positioned to dispense detergent into the wash tub including: a detergent carrier including a plurality of detergent units, each of the detergent units including: one or more walls defining a cavity having a dispensing opening, and a door movable between an open and a closed position; a housing configured to receive the detergent carrier, the housing including a dispensing outlet; a carrier driver configured to move the detergent carrier between a plurality of positions, each position orienting one of the plurality of dispensing units proximate the dispensing outlet, where when one of the plurality of dispensing units is proximate the dispensing outlet the door of the one of the plurality of dispensing units is open, otherwise the door is closed.
In some embodiments, each door further includes a guide and the housing further includes a track configured to receive the guide of each door. In such embodiments, the track may be arranged and configured such that for the door of each detergent unit that is not oriented proximate the dispensing outlet, the guide of such door is received within the track to position such door in the closed position. In some instances, the plurality of positions may include a first position where a first detergent unit among the plurality of detergent units is oriented proximate the dispensing outlet and a second position where a second unit among the plurality of detergent units is oriented proximate the dispensing outlet, where the track is arranged and configured such that when the carrier driver moves the detergent carrier from the first position to the second position, the track guides the door of the first detergent unit from the open position to the closed position and guides the door of the second detergent unit from the closed position to the open position. In other instances, each door may be biased to the open position, where the plurality of positions includes a first position where a first detergent unit among the plurality of detergent units is oriented proximate the dispensing outlet and a second position where a second unit among the plurality of detergent units is oriented proximate the dispensing outlet, where the track is arranged and configured such that when the carrier driver moves the detergent carrier from the first position to the second position, the track guides the door of the first detergent unit from the open position to the closed position and releases the door of the second detergent unit such that the bias of the door of the second detergent unit moves the door of the second detergent unit from the closed position to the open position.
In some embodiments, the housing further includes a cam disposed proximate the dispensing opening and configured to move the door from the open position to the closed position following dispensing of detergent. In other embodiments, the housing is coupled to a dishwasher door that provides external access to the dishwasher.
In some embodiments, each detergent unit includes a spring that biases the door for such detergent unit to the open position. In other embodiments, each detergent unit further includes a seal coupled to one of the door for such detergent unit and the dispensing opening for such detergent unit to seal the cavity of such detergent unit when the door of such detergent unit is in a closed position. In still other embodiments, the cavity of each detergent unit further includes a loading opening. In such instances, the detergent dispenser may further include a removable lid and a seal coupled to one of the detergent carrier and the removable lid to seal the loading opening of each detergent unit when the removable lid is secured to the detergent dispenser. Such a removable lid may secure to and move with the detergent carrier.
In some embodiments, the carrier driver includes a motor that rotates the detergent carrier between the plurality of positions. In such instances, the motor may be a stepper motor. In other embodiments, the carrier driver includes one or more micro switches configured to detect if one of the plurality of dispensing units is proximate the dispensing outlet.
In other aspects, a dishwasher described herein includes: a wash tub; and a rotating detergent dispenser positioned to dispense detergent into the wash tub including: a detergent carrier including a plurality of detergent units, each of the detergent units including: one or more walls defining a cavity having a dispensing opening and a loading opening, a door movable between an open and a closed position, the door biased to the open position and having a guide, and a seal coupled to one of the door for such detergent unit and the dispensing opening for such detergent unit to seal the cavity of such detergent unit when the door of such detergent unit is in a closed position, a removable lid and a seal coupled to one of the detergent carrier and the removable lid to seal the loading opening of each detergent unit when the removable lid is secured to the detergent dispenser; a housing for receiving the detergent carrier, the housing including a dispensing outlet and a track for receiving the guide of each door; a carrier driver configured to rotate the detergent carrier between a plurality of positions, each position orienting one of the plurality of dispensing units proximate the dispensing outlet, and where when one of the plurality of dispensing units is proximate the dispensing outlet the door of the one of the plurality of dispensing units is open, otherwise the door is closed.
In some embodiments, the carrier driver includes one or more micro switches configured to detect if one of the plurality of dispensing units is proximate the dispensing outlet. In other embodiments, the carrier driver includes a stepper motor.
In some embodiments, the housing further includes a cam disposed proximate the dispensing opening and configured to move the door from the open position to the closed position following dispensing of detergent.
In still other aspects, a detergent dispenser positioned to dispense detergent into a household appliance described herein includes: a detergent carrier including a plurality of detergent units, each of the detergent units including: one or more walls defining a cavity having a dispensing opening, and a door movable between an open and a closed position; a housing for receiving the detergent carrier, the housing including a dispensing outlet; a carrier driver for moving the detergent carrier between a plurality of positions, each position orienting one of the plurality of dispensing units proximate the dispensing outlet; and where when one of the plurality of dispensing units is proximate the dispensing outlet the door of the one of the plurality of dispensing units is open, otherwise the door is closed.
In some embodiments, the household appliance is a dishwasher and the housing is coupled to a dishwasher door that provides external access to the dishwasher. In other embodiments, the household appliance is a washing machine.
These and other advantages and features, which characterize the invention, are set forth in the claims annexed hereto and forming a further part hereof. However, for a better understanding of the invention, and of the advantages and objectives attained through its use, reference should be made to the figures, and to the accompanying descriptive matter, in which there is described example embodiments of the invention. This summary is merely provided to introduce a selection of concepts that are further described below in the detailed description, and is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of the claimed subject matter.
Turning now to the drawings, wherein like numbers denote like parts throughout the several views,
In addition, consistent with some embodiments of the invention, dishwasher 10 may include a movable detergent dispenser 29 with multiple dishwashing cycles' worth of detergent within the dispenser 29, so that it is not necessary for a user to add additional detergent before each dishwashing cycle. Such a detergent dispenser 29 may be positioned, as illustrated in
The embodiments discussed hereinafter will focus on the implementation of the hereinafter-described techniques within a hinged-door dishwasher. However, it will be appreciated that the herein-described techniques may also be used in connection with other types of dishwashers in some embodiments. For example, the herein-described techniques may be used in commercial applications in some embodiments. Moreover, at least some of the herein-described techniques may be used in connection with other dishwasher configurations, including dishwashers utilizing sliding drawers or dish sink dishwashers, e.g., a dishwasher integrated into a sink.
Now turning to
As shown in
Controller 30 may also be coupled to the detergent dispenser 29 to trigger the dispensing of detergent into the wash tub at appropriate points during a wash cycle. More particularly, the controller 30 may be coupled to a carrier driver of the detergent dispenser 29, which may include one or more micro switches or a stepper motor in order to control and/or determine the positioning of the various detergent cavities (discussed in greater detail herein). Additional sensors and actuators may also be used in some embodiments, including a temperature sensor 46 to determine a wash fluid temperature, a door switch 48 to determine when door 12 is latched, and a door lock 50 to prevent the door from being opened during a wash cycle. Moreover, controller 30 may be coupled to a user interface 52 including various input/output devices such as knobs, dials, sliders, switches, buttons, lights, textual and/or graphics displays, touch screen displays, speakers, image capture devices, microphones, etc. for receiving input from and communicating with a user. In some embodiments, controller 30 may also be coupled to one or more network interfaces 54, e.g., for interfacing with external devices via wired and/or wireless networks such as Ethernet, Bluetooth, NFC, cellular and other suitable networks.
Moreover, in some embodiments, at least a portion of controller 30 may be implemented externally from a dishwasher, e.g., within a mobile device, a cloud computing environment, etc., such that at least a portion of the functionality described herein is implemented within the portion of the controller that is externally implemented. In some embodiments, controller 30 may operate under the control of an operating system and may execute or otherwise rely upon various computer software applications, components, programs, objects, modules, data structures, etc. In addition, controller 30 may also incorporate hardware logic to implement some or all of the functionality disclosed herein. Further, in some embodiments, the sequences of operations performed by controller 30 to implement the embodiments disclosed herein may be implemented using program code including one or more instructions that are resident at various times in various memory and storage devices, and that, when read and executed by one or more hardware-based processors, perform the operations embodying desired functionality. Moreover, in some embodiments, such program code may be distributed as a program product in a variety of forms, and that the invention applies equally regardless of the particular type of computer readable media used to actually carry out the distribution, including, for example, non-transitory computer readable storage media. In addition, it will be appreciated that the various operations described herein may be combined, split, reordered, reversed, varied, omitted, parallelized and/or supplemented with other techniques known in the art, and therefore, the invention is not limited to the particular sequences of operations described herein.
Numerous variations and modifications to the dishwasher 10 illustrated in
Now turning to
In some embodiments, each detergent unit 3041-n of the detergent carrier 302 may additionally contain an upper wall, such that only a single opening is defined. In such an embodiment, a single wash cycle worth of detergent may be loaded into the cavity and dispensed from the cavity using the same opening.
In some embodiments, the detergent carrier 302 may be removable from the housing 330 so that a user may load the dispensing units 3041-n with detergent or clean the detergent carrier 302 at a secondary location (e.g. a kitchen countertop, etc.). However, in other embodiments, the detergent carrier 302 may be permanently affixed to the housing 330.
As stated, each detergent unit 3041-n may be configured to hold one dishwashing cycle's worth of detergent; this includes detergent of all varieties, including, but not limited to, liquid detergent, powder detergent, and/or dissolvable pod or capsule detergent. As illustrated in
Furthermore, each detergent unit 3041-n may include a door 324 or closure configured to cover the dispensing opening 318. Each door 324 may be moveable between an open position (e.g. when the detergent contained therein may be released) and a closed position. In some embodiments, each door 324 may be spring-operated (for example through use of a torsional spring) for movement between the open and closed positions. In other embodiments, the door 324 may be moved between the open and closed positions by an actuator, solenoid, or any other mechanical means known in the art. In still other embodiments, the door 324 may be moved between the open and closed positions via a track that guides a guide, pin, wheel or other structure on the door coincident with movement of the carrier between different positions.
In some embodiments, each door 324, loading opening 316, and/or dispensing opening 318 of the detergent unit 3041-n may additionally include a seal 326 designed to minimize or prevent entry of water or other liquid into each of the cavities 306 when the door 324 is in a closed position. In some instances, these seals 326 may utilize compression forces in order to seal the opening and prevent leakage. As a non-limiting example, these seals 326 may be face seals, which are typically utilized to prevent leakage in the radial direction with respect to the axis of the seal.
In some embodiments, such as illustrated in
In some instances, a spring-operated door 324 that is biased to an open position may complement the use of such a guide 334 and track 336 system. For example, the physical contact of the guide 334 with the track 336 may provide the compression necessary to hold the spring-operated door 324 (biased to an open position) in a closed position. Once compression provided by the track 336 is removed, the spring-operated door 324 will move (e.g. spring to its biased position) to an open position. As illustrated in
In other instances, the door 324 may not be spring-operated. In such instances, the track 336 may be shaped so as to guide the door 324 to an open position. For example, the broken line illustrated in
In some instances, it may be desirable to close a particular door 324 after the detergent contained therein has been dispensed into the washtub of the dishwasher. As such, in some embodiments, the track 336 may additionally include a cam 338 located near the dispensing opening 332 that is configured to engage the door 324 of the now-empty detergent unit 3041-n and facilitate the door 324 in moving from a from an open position to a closed position by providing force against the spring-operated door.
As briefly described previously, a housing 330 may (removably or fixedly) receive the detergent carrier 302. In some embodiments, the housing 330 may be a separate component of the detergent dispenser 300 separable from the dishwasher and the detergent carrier 302; while in other embodiments, the housing 330 may in incorporated (e.g. by molding or the like) directly into the door 320 of the dishwasher. The housing 330 may additionally include a dispensing outlet 332 configured to guide or direct the detergent contained in each detergent unit 3041-n to the proper location within the washtub when dispensed.
The detergent dispenser 300 may further include a carrier driver 602 (described in more detail with respect to
In some embodiments, such as illustrated in
In some embodiments, such as illustrated in
Turning now to
The carrier driver 602 may, in some embodiments, be positioned partially (as illustrated in
In some embodiments, the carrier driver 602 may include one or more micro switches 604 that are configured to detect if one of the detergent units 3041-n is near the dispensing outlet 332. These micro switches, if present, may be actuated through minimal physical force by use of a tipping-point mechanism, and as such they may, in some instances, be desirable for the detection of a location of a detergent unit 3041-n. In such embodiments, therefore, a motor other than a stepper motor may be used to rotate the carrier. Further, in some embodiments, other drives may be used to perform the rotation, e.g., a solenoid and ratchet arrangement that indexes the carrier to a next position upon each actuation of the solenoid.
In other embodiments, such as illustrated in
In some instances, particularly in embodiments where the detergent units 3041-n include a loading opening 316, the detergent dispenser 300 may additionally include a removable lid 606. Such a removable lid 606 may be configured to seal the cavity 306 at each of the loading openings 316 and minimize and/or prevent the entry of water or other liquid into each cavity 306 of the detergent units 3041-n. In some instances, the lid 606 may use compression sealing, which may reduce friction while also ensuring that the cavities 306 of the detergent units 3041-n are sealed. Additionally, the lid 606 may also include one or more latching protrusions 608 that are configured to be received by a corresponding void 340 of the detergent carrier 302 in order to form a watertight seal. In some embodiments, the void 340 and latching protrusion 608 are shaped so as to require movement (e.g. twisting, rotation, or the like) of the lid 606 by a user in order for a seal to be formed, which allows for a user to easily apply and remove the lid 606 with a simple motion. As such, it may be desirable in some instances for the lid to further contain a handle 610 or a gripping point for a user. Additionally, the lid 606, particularly when attached through the use of latching protrusions 608, may move with the detergent carrier 302 as it moves. In some embodiments, such as illustrated in
In some embodiments, the lid 606 may be constructed of a translucent material so that a user may be able to view the contents of each detergent unit 3041-n. In other embodiments, the lid 606 may be colored so as to match the remainder of the detergent dispenser 300 and/or the door 320 of the dishwasher so as to be aesthetically pleasing to a user. In still other embodiments, the lid 606 may be any other color or opacity desired. In still other embodiments, the carrier may be permanently mounted to and enveloped by the housing, and no separate lid may be used. In such embodiments, each detergent unit may be loaded sequentially, e.g., through the dispensing outlet or through a separate loading outlet disposed at another radial position around the housing (e.g., proximate a top of the dishwasher door to facilitate loading by the user).
Although described herein with respect to a dishwasher, this is not intended to be limiting. The technology and techniques disclosed herein may be utilized in any household appliance that requires dispensing of a detergent, such as, for example a washing machine.
Various additional modifications may be made to the illustrated embodiments consistent with the invention. Therefore, the invention lies in the claims hereinafter appended.
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20200178756 A1 | Jun 2020 | US |