This disclosure relates generally to equipment utilized and operations performed in conjunction with subterranean wells and, in one example described below, more particularly provides a multiple zone integrated intelligent well completion.
Where multiple zones are to be produced (or injected) in a subterranean well, it can be difficult to determine how fluids communicate between an earth formation and a completion string in the well. This can be particularly difficult where the fluids produced from the multiple zones are commingled in the completion string, or where the same fluid is injected from the well into the multiple zones.
Therefore, it will be appreciated that improvements are continually needed in the arts of constructing and operating well completion systems.
In this disclosure, systems and methods are provided which bring improvements to the arts of constructing and operating well completion systems. One example is described below in which a variable flow restricting device is configured to receive fluid which flows through a well screen. Another example is described below in which an optical waveguide is positioned external to a completion string, and one or more pressure sensors sense pressure internal and/or external to the completion string.
A system for use with a subterranean well having multiple earth formation zones is provided to the art by the disclosure below. In one example, the system can include multiple well screens which filter fluid flowing between a completion string in the well and respective ones of the multiple zones, at least one optical waveguide which senses at least one property of the fluid as it flows between the completion string and at least one of the zones, multiple flow control devices which variably restrict flow of the fluid through respective ones of the multiple well screens, and multiple pressure sensors which sense pressure of the fluid which flows through respective ones of the multiple well screens.
A completion string for use in a subterranean well is also described below. In one example, the completion string can include at least one well screen, at least one flow control device which selectively prevents and permits substantially unrestricted flow through the well screen, and at least one other flow control device which is remotely operable, and which variably restricts flow through the well screen.
Also described below is a method of operating a completion string in a subterranean well. In one example, the method comprises: a) closing all of multiple flow control devices connected in the completion string, the completion string including multiple well screens which filter fluid flowing between the completion string and respective ones of multiple earth formation zones, at least one optical waveguide which senses at least one property of the fluid as it flows between the completion string and at least one of the zones, the multiple flow control devices which variably restrict flow of the fluid through respective ones of the multiple well screens, and multiple pressure sensors which sense pressure of the fluid which flows through respective ones of the multiple well screens; b) at least partially opening a selected one of the flow control devices; and c) measuring a change in the property sensed by the optical waveguide and a change in the pressure of the fluid as a result of the opening of the selected one of the flow control devices.
These and other features, advantages and benefits will become apparent to one of ordinary skill in the art upon careful consideration of the detailed description of representative embodiments of the disclosure hereinbelow and the accompanying drawings, in which similar elements are indicated in the various figures using the same reference numbers.
Representatively illustrated in
In the
The completion string 12 includes multiple sets 20 of completion equipment. In some examples, all of the sets 20 of completion equipment can be conveyed into the well at the same time, and gravel 22 can be placed about well screens 24 included in the completion equipment, all in a single trip into the wellbore 14.
For example, a system and technique which can be used for installing multiple sets of completion equipment and gravel packing about well screens of the completion equipment is marketed by Halliburton Energy Services, Inc. of Houston, Tex. USA as the ENHANCED SINGLE TRIP MULTI-ZONE™ system, or ESTMZ™. However, other systems and techniques may be used, without departing from the principles of this disclosure.
Packers 26 are used to isolate multiple earth formation zones 28 from each other in the wellbore 14. The packers 26 seal off an annulus 30 formed radially between the completion string 12 and the wellbore 14.
Also included in each set 20 of completion equipment is a flow control device 32 and a hydraulic control device 34 which controls hydraulic actuation of the flow control device. A suitable flow control device, which can variably restrict flow into or out of the completion string 12, is the infinitely variable interval control valve IV-ICV™ marketed by Halliburton Energy Services, Inc. A suitable hydraulic control device for controlling hydraulic actuation of the IV-ICV™ is the surface controlled reservoir analysis and management system, or SCRAMS™, which is also marketed by Halliburton Energy Services.
In each completion equipment set 20, a pressure sensor 36 is included for sensing pressure internal and/or external to the completion string 12. The pressure sensor 36 could be provided as part of the hydraulic control device 34 (such as, part of the SCRAMS™ device), or a separate pressure sensor may be used. If a separate pressure sensor 36 is used, a suitable sensor is the ROC™ pressure sensor marketed by Halliburton Energy Services, Inc.
After the gravel packing operation is completed, a gravel packing work string and service tool (not shown) used to convey the completion string 12 into the well is retrieved, and a production string 38 is lowered into the wellbore 14 and stabbed into the completion string 12. The production string 38 in this example includes seals 40 for sealingly engaging a seal bore 42 in an uppermost one of the packers 26, an expansion joint 44 for convenient spacing out to a tubing hanger in a wellhead (not shown), and a packer 46.
The expansion joint 44 may be similar to a Long Space Out Travel Joint, or LSOTJ™, marketed by Halliburton Energy Services, Inc., except that provision is made for extending the lines 48 across the expansion joint. Preferably, the seals 40 are stabbed into the seal bore 42, and then the expansion joint 44 is actuated to allow it to compress, so that proper spacing out is achieved for landing a wellhead above. The packer 46 is then set, for example, by applying pressure to one of the hydraulic lines 48.
When the production string 38 is landed in the completion string 12, a wet connection is made between lines 48 carried on the production string and lines 50 carried on the completion string. Preferably, the lines 48, 50 each include one or more electrical, hydraulic and optical lines (e.g., at least one optical waveguide, such as, an optical fiber, optical ribbon, etc.). An example of such a wet connection is depicted in
In the
Preferably, the optical waveguide(s) is/are external to the completion string 12 (for example, between the well screens 24 and the wellbore 14), so that properties of fluid 52 which flows between the zones 28 and the interior of the completion string 12 can be readily detected by the optical waveguide(s). In other examples, the optical waveguide could be positioned in a wall of the casing 16, external to the casing, in the cement 18, etc.
Preferably, the optical waveguide is capable of sensing temperature and/or pressure of the fluid 52. For example, the optical waveguide may be part of a distributed temperature sensing (DTS) system which detects Rayleigh backscattering in the optical waveguide as an indication of temperature along the waveguide. For pressure sensing, the optical waveguide could be equipped with fiber Bragg gratings and/or Brillouin backscattering in the optical waveguide could be detected as an indication of strain (resulting from pressure) along the optical waveguide. However, the scope of this disclosure is not limited to any particular technique for sensing any particular property of the fluid 52.
The fluid 52 is depicted in
In one method, all of the flow control devices 32 can be closed, to thereby prevent flow of the fluid 52 through all of the screens 24, and then one of the flow control devices can be opened to allow the fluid to flow through a corresponding one of the screens. In this manner, the properties of the fluid 52 which flows between the respective zone 28 and through the respective well screen 24 can be individually detected by the optical waveguide. The pressure sensors 36 can meanwhile detect internal and/or external pressures longitudinally distributed along the completion string 12, and this will provide an operator with significant information on how and where the fluid 52 flows between the zones 28 and the interior of the completion string.
This process can be repeated for each of the zones 28 and/or each of the sets 20 of completion equipment, so that the fluid 52 characteristics and flow paths can be accurately modeled along the completion string 12. Water or gas encroachment, water or steam flood fronts, etc., in individual zones 28 can also be detected using this process.
Referring additionally now to
In the
Another flow control device 54 (such as, a mechanically actuated sliding sleeve-type valve, etc.) may be used to selectively permit and prevent substantially unrestricted flow through the well screens 24. For example, during gravel packing operations, it may be desired to allow unrestricted flow through the well screens 24, for circulation of slurry fluid back to the earth's surface. In fracturing or other stimulation operations, the flow control device 54 can be closed to thereby prevent flow through the screens 24, so that sufficient pressure can be applied external to the screens to force fluid outward into the corresponding zone 28.
An upper one of the hydraulic control devices 34 is used to control operation of an upper one of the flow control devices 32 (
If the SCRAMS™ device mentioned above is used for the hydraulic control devices 34, signals transmitted via the electrical lines 50 are used to control application of hydraulic pressure from the hydraulic lines to a selected one of the flow control devices 32. Thus, the flow control devices 32 can be individually actuated using the hydraulic control devices 34.
In
Referring additionally now to
The flow control device 32 variably restricts the flow of the fluid 52 from the annular area 56 to a flow passage 64 extending longitudinally through the completion string 12. Such variable restriction may be used to balance production from the multiple zones 28, to prevent water or gas coning, etc. Of course, if the fluid 52 is injected into the zones 28, the variable restriction may be used to control a shape or extent of a water or steam flood front in the various zones, etc.
Referring additionally now to
The lines 50 extend from a connector 66 on the flow control device 32 to an end connection 68 of the well screen 24, wherein the lines are routed to another connector 70 for extending the lines further down the completion string 12. The end connection 68 may be provided with flow passages (not shown) to allow the fluid 52 to flow longitudinally through the end connection from the well screen 24 to the flow control device 32 via the annular area 56. Casting the end connection 68 can allow for forming complex flow passage and conduit shapes in the end connection, but other means of fabricating the end connection may be used, if desired.
Referring additionally now to
One difference in the
In addition, it can be seen in
Referring additionally now to
The
Referring additionally now to
As depicted in
However, it is not necessary for all of the electrical, hydraulic and optical wet connections to be made by axial engagement of connectors 86, 88. For example, radially oriented hydraulic connections can be made by use of longitudinally spaced apart seals and ports on the production string 38 and completion string 12. As another example, an electrical wet connection could be made with an inductive coupling. Thus, the scope of this disclosure is not limited to use of any particular type of wet connectors.
Referring additionally now to
However, note that use of the expansion joint 44 is not necessary in the system 10. For example, a spacing between the uppermost packer 26 and a tubing hanger seat in the wellhead (not shown) could be accurately measured, and the production string 38 could be configured correspondingly, in which case the packer 46 may not be used on the production string.
Although the flow control device 32 in the above examples is described as being a remotely hydraulically actuated variable choke, any type of flow control device which provides a variable resistance to flow may be used, in keeping with the scope of this disclosure. For example, a remotely actuated inflow control device may be used. An inflow control device may be actuated using the hydraulic control device 34 described above, or relatively straightforward hydraulic control lines may be used to actuate an inflow control device.
Alternatively, an autonomous inflow control device (one which varies a resistance to flow without commands or actuation signals transmitted from a remote location), such as those described in US Publication Nos. 2011/0042091, 2011/0297385, 2012/0048563 and others, may be used.
Use of an inflow control device (autonomous or remotely actuated) may be preferable for injection operations, for example, if precise regulation of flow resistance is not required. However, it should be appreciated that the scope of this disclosure is not limited to use of any particular type of flow control device, or use of a particular type of flow control device in a particular type of operation.
Alternatively, a remotely operable sliding sleeve valve which opens on command from the surface could be utilized. An opening signal could be conveyed by electric control line, or the signal could be sent from the surface down the tubing, e.g., via HALSONICS™ pressure pulse telemetry, an ATS™ acoustic telemetry system, DYNALINK™ mud pulse telemetry system, an electromagnetic telemetry system, etc. The sliding sleeve valve could have a battery, a sensor, a computer (or at least a processor and memory), and an actuation system to open on command.
Instead of, or in addition to, the pressure sensors 36, separate pressure and/or temperature sensors may be conveyed into the completion string 12 during the method described above, in which characteristics and flow paths of the fluid 52 flowing between the completion string and the individual zones 28 are determined. For example, a wireline or coiled tubing conveyed perforated dip tube could be conveyed into the completion string during or prior to performance of the method.
It may now be fully appreciated that the above disclosure provides significant advancements to the art of constructing and operating well completion systems. In examples described above, enhanced well diagnostics are made possible by use of a selectively variable flow control device 32 integrated with an optical sensor (e.g., an optical waveguide as part of the lines 50) external to the completion string 12, and pressure sensors 36 ported to an interior and/or exterior of the completion string.
A system 10 for use with a subterranean well having multiple earth formation zones 28 is provided to the art by the above disclosure. In one example, the system 10 can include: multiple well screens 24 which filter fluid 52 flowing between a completion string 12 in the well and respective ones of the multiple zones 28; at least one optical waveguide 50 which senses at least one property of the fluid 52 as it flows between the completion string 12 and at least one of the zones 28; multiple flow control devices 32 which variably restrict flow of the fluid 52 through respective ones of the multiple well screens 24; and multiple pressure sensors 36 which sense pressure of the fluid 52 which flows through respective ones of the multiple well screens 24.
The multiple well screens 24, the optical waveguide 50, the multiple flow control devices 32, and the multiple pressure sensors 36 can be installed in the well in a single trip into the well.
The system 10 can also include multiple hydraulic control devices 34 which control application of hydraulic actuation pressure to respective ones of the multiple flow control devices 32.
A single one of the hydraulic control devices 34 may control application of hydraulic actuation pressure to multiple ones of the flow control devices 32.
The pressure sensors 36 may sense pressure of the fluid 52 external and/or internal to the completion string 12.
The flow control devices 32 may comprise remotely hydraulically actuated variable chokes. The flow control devices 32 may comprise autonomous variable flow restrictors.
The flow control devices 32, in some examples, receive the fluid 52 from the respective ones of the multiple well screens 24.
The system 10 may include a combined hydraulic, electrical and optical wet connection 84.
The system 10 may include an expansion joint 44 with hydraulic, electrical and optical lines 48 traversing the expansion joint 44.
The optical waveguide 50 can be positioned external to the well screens 24. The optical waveguide 50 can be positioned between the well screens 24 and the zones 28.
Also described above is a completion string 12 for use in a subterranean well. In one example, the completion string 12 can include at least one well screen 24; at least one first flow control device 54; and at least one second flow control device 32, the second flow control device 32 being remotely operable. The first flow control device 54 selectively prevents and permits substantially unrestricted flow through the well screen 24. The second flow control device 32 variably restricts flow through the well screen 24.
The completion string 12 can include a hydraulic control device 34 which controls application of hydraulic actuation pressure to the second flow control device 32.
The second flow control device 32 may comprise multiple second flow control devices 32, and the hydraulic control device 34 may control application of hydraulic actuation pressure to the multiple second flow control devices 32.
The completion string 12 can include at least one optical waveguide 50 which is operative to sense at least one property of a fluid 52 which flows through the well screen 24.
A method of operating a completion string 12 in a subterranean well is also described above. In one example, the method can comprise: closing all of multiple flow control devices 32 connected in the completion string 12, the completion string 12 including multiple well screens 24 which filter fluid 52 flowing between the completion string 12 and respective ones of multiple earth formation zones 28, at least one optical waveguide 50 which senses at least one property of the fluid 52 as it flows between the completion string 12 and at least one of the zones 28, the multiple flow control devices 32 which variably restrict flow of the fluid 52 through respective ones of the multiple well screens 24, and multiple pressure sensors 36 which sense pressure of the fluid 52 which flows through respective ones of the multiple well screens 24; at least partially opening a first selected one of the flow control devices 32; and measuring a first change in the property sensed by the optical waveguide 50 and a first change in the pressure of the fluid 52 as a result of the opening of the first selected one of the flow control devices 32.
The method can also include: closing all of the multiple flow control devices 32 after the step of at least partially opening the first selected one of the flow control devices 32; at least partially opening a second selected one of the flow control devices 32; and measuring a second change in the property sensed by the optical waveguide 50 and a second change in the pressure of the fluid 52 as a result of the opening of the second selected one of the flow control devices 32.
The method can include installing the multiple well screens 24, the optical waveguide 50, the multiple flow control devices 32, and the multiple pressure sensors 36 in the well in a single trip into the well.
The method can include closing all of the flow control devices 32, thereby preventing inadvertent flow of the fluid 52 into the completion string 12. This step can be useful in a well control situation.
The method can include closing all of the flow control devices 32, thereby preventing inadvertent flow of the fluid 52 out of the completion string 12. This step can be useful in preventing loss of the fluid 52 to the surrounding zones 28.
Although various examples have been described above, with each example having certain features, it should be understood that it is not necessary for a particular feature of one example to be used exclusively with that example. Instead, any of the features described above and/or depicted in the drawings can be combined with any of the examples, in addition to or in substitution for any of the other features of those examples. One example's features are not mutually exclusive to another example's features. Instead, the scope of this disclosure encompasses any combination of any of the features.
Although each example described above includes a certain combination of features, it should be understood that it is not necessary for all features of an example to be used. Instead, any of the features described above can be used, without any other particular feature or features also being used.
It should be understood that the various embodiments described herein may be utilized in various orientations, such as inclined, inverted, horizontal, vertical, etc., and in various configurations, without departing from the principles of this disclosure. The embodiments are described merely as examples of useful applications of the principles of the disclosure, which is not limited to any specific details of these embodiments.
In the above description of the representative examples, directional terms (such as “above,” “below,” “upper,” “lower,” etc.) are used for convenience in referring to the accompanying drawings. However, it should be clearly understood that the scope of this disclosure is not limited to any particular directions described herein.
The terms “including,” “includes,” “comprising,” “comprises,” and similar terms are used in a non-limiting sense in this specification. For example, if a system, method, apparatus, device, etc., is described as “including” a certain feature or element, the system, method, apparatus, device, etc., can include that feature or element, and can also include other features or elements. Similarly, the term “comprises” is considered to mean “comprises, but is not limited to.”
Of course, a person skilled in the art would, upon a careful consideration of the above description of representative embodiments of the disclosure, readily appreciate that many modifications, additions, substitutions, deletions, and other changes may be made to the specific embodiments, and such changes are contemplated by the principles of this disclosure. For example, structures disclosed as being separately formed can, in other examples, be integrally formed and vice versa. Accordingly, the foregoing detailed description is to be clearly understood as being given by way of illustration and example only, the spirit and scope of the invention being limited solely by the appended claims and their equivalents.
This application is a continuation under 35 USC 120 of International Application No. PCT/US12/57215, filed on 26 Sep. 2012. The entire disclosure of this prior application is incorporated herein by this reference.
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Number | Date | Country | |
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20140083690 A1 | Mar 2014 | US |
Number | Date | Country | |
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Parent | PCT/US2012/057215 | Sep 2012 | US |
Child | 13950674 | US |