This application relates to door locks, and more specifically, to multipoint door locks for commercial doors, such as sliding doors.
Multipoint locks for commercial doors, such sliding doors are well-known in the art. A multipoint lock generally includes an active lock assembly and one or more passive lock assemblies. Each of the lock assemblies can include a latch, or other similar device, that is releasably engageable with a receiving component, such as a keeper, positioned within a door jamb.
Generally, a handle assembly having an actuator pin is fastened to the active lock assembly at a pre-defined location through the positioning of fastener apertures located on the active lock assembly. Upon application of a force to a portion of the handle, such as a lever assembly, the actuator pin activates the locking mechanism in the active locking device, which in turn activates the locking mechanism in the passive locking devices such that the latches of each locking device simultaneously engage or disengage their corresponding receiving components.
However, these existing multipoint sliding door locks, however, have a number of disadvantages. For example, the active locking device of multipoint locks is not mountable to a handle set or handle sets having an actuator pin, or escutcheon, positioned differently in relation to fastening members of the handle set. The active and passive locking devices are unable to accommodate locks having different sizes. The depth of multiple locks within locking devices is not individually adjustable. The multipoint lock is unable to effectively translate relatively minimal rotation of the actuator pin into relatively large transverse displacement of lock components. Therefore, there is a need for a multipoint lock that overcomes these disadvantages.
The present invention addresses the aforementioned needs in providing a multipoint lock for a commercial door, such as a sliding door. In embodiments of the invention, an active locking device is operably connected to upper and lower passive locking devices. By rotating an actuator pin inserted into the active locking device, an operator can simultaneously engage depth-adjustable latches with the receiving components, or keepers, in a door jamb. Various components of the active locking device translate rotation of an actuator pin into transverse movements of other components that actuate the upper and lower passive locking devices. An anti-slam mechanism prevents the adjustable latches from occupying a locked position unless an anti-slam button is pushed, such as would occur when a sliding door is closed. The depths of the adjustable latches can be individually adjusted by rotating a depth-adjustment screw located in each of the locking devices.
In one embodiment of the invention, the multipoint locking device generally includes a faceplate secured to a door, an active locking assembly and a plurality of passive locking assemblies, each fastenable to the faceplate. The active locking assembly can include an active latch shiftable between a locked position and an unlocked position, at least two sets of handle fastener apertures, and a handle actuator pin aperture. The handle assembly can be mounted to the active locking assembly in at least two different positions relative to the door. The active locking assembly and each of the passive locking assemblies can further include depth-adjustment mechanism, including a depth-adjustment screw defining a screw head and a screw body; and a depth-adjustment bolt engaged with the screw body such that a position of the threaded depth-adjustment bolt on the screw body defines a depth position of the corresponding latch relative to the faceplate. Each of the latches can be independently adjusted.
In another embodiment of the invention a lockable sliding door assembly having a multipoint lock mechanism is mountable within a door jamb. The sliding door assembly can include a sliding door shiftable between an open and closed position, and while in the closed position, between an unlocked position and a locked position. A multipoint lock device, as described above, is mounted to an edge of the sliding door. A handle assembly including a lever and an actuator pin operably coupled to the lever is mounted to the multipoint lock device. The lever of the handle assembly is selectively positionable within channels defined along the body of the handle assembly. A set of handle fastener apertures of the locking device corresponds to a first position of the lever, such that the handle assembly is oriented in a first position relative to the sliding door. Other sets of handle fastener apertures correspond to second, third, or further positions of the lever such that the handle assembly is oriented in second, third or further different positions relative to the sliding door.
More particularly, in some embodiments of the invention, the handle assembly defines a set of fastener apertures. The channels are positioned between the set of fastener apertures. The set of fastener apertures on the handle assembly align with one set of the at least two sets of handle fastener apertures when the lever is positioned within a first channel, and the set of fastener apertures on the handle assembly align with a different set of the handle fastener apertures when the lever is positioned within a different channel from the first channel. The actuator pin aligns with the actuator pin aperture of the locking device when the lever is positioned within any one of the channels.
a is a perspective view of a sliding door assembly according to an embodiment of the invention;
While the present invention is amendable to various modifications and alternative forms, specifics thereof have been shown by way of example in the drawings and will be described in detail. It should be understood, however, that the intention is not to limit the present invention to the particular embodiments described. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the present invention.
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Lock assemblies generally include active locking device 106 and passive locking devices 108. Passive locking devices 108 include upper passive locking device 108a and lower passive locking device 108b. Linking members 110 have teeth 111 and grooves 113. Active locking device 106 and upper passive locking device 108a are operably connected by upper linking member 110a. Active locking device 106 and lower passive locking device 108b can be operably connected by lower linking member 110b. Upper passive locking device 108a and lower passive locking device 108b are substantially similar passive locking devices 108 other than for their orientation on faceplate 104 in relation to active locking devices 106. Upper passive locking device 108a and lower passive locking device 108b can also include similar components and operate in a similar manner. Thus, description of upper passive locking device 108a can also describe lower passive locking device 108b, and vice versa.
The terms “upper” and “lower” used to describe passive locking devices 108 generally refer to positions in relation to a sliding door (not shown) on which multipoint sliding door lock 100 may be mounted. Upper passive locking device 108a is positioned near the top of a sliding door, while lower passive locking device 108b is positioned near the bottom of sliding door. The positions of upper passive locking device 108a and lower passive locking device 108b on a sliding door can also be switched without departing from the spirit or scope of the present invention.
Each lock assembly 102 generally comprises a discrete housing for enclosing, mounting, and protecting the functions performed by lock assembly 102. Active locking device 106 includes active locking-device base 112 secured to active locking-device cover 114. Upper passive locking device 108a includes passive locking-device base 116 secured to passive locking-device cover 118. Lower passive locking device 108b including passive locking-device base 116 secured to passive locking-device cover 118.
Faceplate 104 generally has top end 120, bottom end 122, latch channels 124, mounting holes 126, attachment holes 128, anti-slam actuator hole 130, and large depth-adjustment screw hole 132. Adjustable latches 134 can move within and through lock channels 124. Faceplate 104 can be mounted to a sliding door by way of suitable fasteners positioned within mounting holes 126. Suitable fasteners for this purpose can include screws, bolts, rivets, nails, adhesives, combinations thereof, and the like. As an optional feature, mounting holes 126 can provide for fasteners to be countersunk for greater aesthetic appeal and safety.
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Generally, multipoint sliding door lock 100 is assembled as depicted in
As depicted in
During installation or maintenance of a sliding door, it may become necessary or desirable to change the position of lever 504 on handle set 500. Multipoint sliding door lock 100 can accommodate handle set 500 having lever 504 positioned in either upper, middle, or lower lever-receiving channels 520a-c. The distance between handle-fastener holes 192a-c, handle-fastener holes 192d-f, and lever-receiving channels 520a-c is generally substantially the same, thereby enabling the handle set 500 to be positioned in two, three, or more positions relative to lock 100. The similarity of this spacing allows handle-fastener housings 518a-b of handle mount 508 to be aligned with handle-fastener holes 192 of active locking-device cover 114 regardless of lever-receiving channel 520 in which lever 504 is positioned.
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During installation or maintenance of a sliding door, it may also become necessary or desirable to adjust the distance that adjustable latches 134 extend from faceplate 104. This enables multipoint sliding door lock 100 to properly interface with the receiving component (keeper) disposed in the door jamb even if the doorway becomes out-of-square or the position of the keep in relation to faceplate 104 otherwise changes. Referring to
Depth-adjustment mechanism 152 is generally actuated by rotating depth-adjustment screw 180, such as, for example by using a hand tool. Depth-adjustment screw 180 can be positioned about front wall 156, 336 of active or passive locking-device base 112, 116. As depicted in
Depth-adjustment bolt 222 can be threaded onto distal end 320 of depth-adjustment screw body 316. In active locking device 106, depth-adjustment bolt 222 is generally situated in depth-adjustment bolt recess 218 of active lock positioner 138. In upper and lower passive locking devices 108a-b, depth-adjustment bolt 222 is generally situated in depth-adjustment bolt recess 370 of passive lock positioner 328. The size and shape of depth-adjustment bolt recess 218, 370 substantially prevent depth-adjustment bolt 222 from rotating in relation to depth-adjustment bolt recesses 218, 370.
As depth-adjustment screw 180 is rotated, depth-adjustment screw head 310 and depth-adjustment screw collar 314 substantially maintain the position of depth-adjustment screw 180 within active locking device 106 or upper or lower passive locking device 108a or 108b. Depth-adjustment screw 180b in passive locking device 108 may be larger than depth-adjustment screw 180 in active locking device 106. Since the position of depth-adjustment screw 180 is substantially transversely fixed and depth-adjustment bolt 222 is rotationally fixed, rotation of depth-adjustment screw 180 can effect lateral displacement of depth-adjustment bolt 222. Depending upon the direction of the threads on depth-adjustment screw body 316 and depth-adjustment bolt 222 and the direction of rotation of depth-adjustment screw 180, depth-adjustment screw bolt 222 can be displaced toward front wall 156, 336 and back wall 158, 338 of active and passive locking-device base 106,108. Depth-adjustment mechanism 152 can also be adapted so that depth-adjustment bolt 222 is operably connected to anti-slam mechanism 150. When depth-adjustment bolt 222 is operably connected to anti-slam mechanism 150, displacement of depth-adjustment bolt 222 can effect a similar displacement of anti-slam body 302, thereby affecting the position of anti-slam actuator 182 within faceplate 104.
Depth-adjustment mechanism 152 can be positioned in active locking device 106, as depicted in
Depth-adjustment mechanism 152 can be positioned in upper or lower passive locking device 108a or 108b, as depicted in
The following description primarily describes operation of multipoint sliding door lock 100 in causing adjustable latches 134 to occupy a locked position. One skilled in the art will recognize, however, that reversing the direction of movement of the components describes operation of multipoint sliding door lock 100 in causing adjustable locks to occupy an unlocked position without departing from the spirit or scope of the invention. To open or close a sliding door, it may be necessary to lock or unlock the sliding door. Multipoint sliding door lock 100 permits a user to actuate a plurality of adjustable latches 134 that can engage or disengage a plurality of keepers through a single manipulative step of moving lever 504. When a sliding door is open, anti-slam actuator 182 of anti-slam mechanism 150 generally occupies an extended position, as depicted in
Anti-slam spring 308 situated between anti-slam body 150 and back wall 158 of active locking-device base 112 exerts a force on anti-slam body 150 that causes anti-slam actuator 182 to extend through anti-slam actuator holes 130, 178 of front wall 156 of active locking-device base 112 and faceplate 104. If an opposing force is not applied to anti-slam actuator 182, anti-slam actuator 182 remains in an extended position. Anti-slam body 150 can, however, be pushed toward back wall 158 of active locking-device base 112 to enable lever 504 to actuate active locking device 104. For example, by closing a sliding door against a door jamb, the force exerted against the sliding door causes anti-slam body 150 to compress anti-slam spring 308 and move toward back wall 158. When front surface of anti-slam body 150 is pushed past back edge of anti-slam recess 246, active-lock actuator 144 can be freely extended toward bottom end 122 of faceplate 104, as depicted in
If active-lock actuator 144 is freely extendable, crank member 136 can be made to rotate. Since proximal end 512 of lever 504 is disposed to active locking device 106 by actuator pin 502, raising or lowering distal end 510 of lever 504 through an arc defined by the length of lever 504 causes actuator pin 502 to rotate. Rotation of actuator pin 502 generally produces a corresponding rotation of crank member 136 around axis A-A within crank holes 214 of active-lock positioner 138.
In the unlocked position, crank member 136 is generally oriented so that top crank arm 202 is situated against or near back wall 158 of active locking-device base 112, as depicted in
Longitudinal displacement of active-lock actuator 144 directly affects the motion of three additional components. Active-lock actuator 144 generally longitudinally displaces active-lock drive plate 142 and front gear drive 280 toward bottom wall 162 and lower linking member 110b toward bottom end 122 of faceplate 104. Since the purpose of lower linking member 110b is to actuate lower passive locking device 108b, additional description of lower linking member 110b will follow in connection with description of lower passive-locking device 108b.
Active-lock actuator 144 is operably connected to active-lock drive plate 142 by actuator rivet 260, Actuator rivet 260 is fixedly secured through large actuator-pin hole 258 in drive-plate head 250 of active-lock drive plate 142 and small actuator-pin hole 234 in active-lock actuator 144. As active-lock actuator 144 is longitudinally displaced, active-lock drive plate 142 is generally longitudinally displaced by a similar distance and in a similar direction. The direction of movement of active-lock drive plate 142 is maintained by pivot pin 220. Pivot pin 220 is fixedly secured through small pivot-pin holes 216 of active-lock positioner 138, rotatably secured through large pivot-pin hole 266 of active latch 134a, and transversely secured in pivot-pin slot 252 of active-lock drive plate 142. As depicted in
Displacement of active-lock drive plate 142 toward bottom wall 162 generally exerts a force upon drive pin 256. As depicted in
Active-lock actuator 144 is also operably connected to front gear drive 280 by front-gear protrusion 294. As depicted in
Displacement of active-lock actuator 144 toward bottom wall 162 generally exerts a force upon front gear drive 280 that causes front gear drive 280 to be displaced toward bottom wall 162. Displacement of front gear drive 280 causes gears 288 of front gear drive 280 to engage gears 286 of cog 278. Cog 278 is rotatably secured in place by cog protrusions 284. Cog protrusions 284 are rotatably secured in cog-protrusion holes 166a-b of main wall 154 and cover plate 184.
Gears 286 of cog 278 can also engage gears 296 of back gear drive 298. Generally, as the displacement of front gear drive 280 causes cog 278 to rotate, the rotation of cog 278 displaces back gear drive 282 in a direction opposite the direction of displacement of front gear drive 280, or toward top wall 160 of active locking-device base 112. To ensure that lower linking member 110b and upper linking member 110a are displacement by a substantially similar amount, the gear ratio between gears 288 of front gear drive 280 and gears 286 of cog 278 and the gear ratio between gears 296 of back gear drive 282 and gears 286 of cog 278 are 1:1.
Back gear drive 282 is operably connected to upper linking-member engager 148 by back-gear protrusion 300. Back gear protrusion 300 is fixedly secured through back-gear protrusion hole 276 in lower region 270 of upper linking-member engager 148. As back gear drive 282 is longitudinally displaced, upper linking-member engager 148 is generally longitudinally displaced by a similar distance and in a similar direction.
Upper linking-member engager 148 and lower-linking member engager 146 of active-lock actuator 144 generally operate in a similar manner to actuate passive latches 134b. Upper linking-member engager 148 has teeth 272 and grooves 274 matingly engaged to teeth 111 and grooves 113 of upper linking member 110a. As upper-linking member engager 148 is displaced toward top end 120 of faceplate 104, upper-linking member engager 148 can cause upper linking member 110a to be displaced by a similar amount and in a similar direction. Similarly, lower linking-member engager 146 has teeth 242 and grooves 244 matingly engaged to teeth 111 and grooves 113 of lower linking member 110b. As lower-linking member engager 146 is displaced toward lower end 122 of faceplate 104, lower-linking member engager 146 can cause upper linking member 110a to be displaced by a similar amount and in a similar direction. Referring to
The description that follows primarily describes the operation of lower passive locking device 108b. One skilled in the art will recognize, however, that the direction of operation of upper passive locking device 108a can be similarly described without departing from the spirit or scope of the invention. Referring to
Passive-lock actuator 332 is operably connected to passive-lock drive plate 330 by actuator rivet 526. Actuator rivet 526 is fixedly secured through large actuator-pin hole 402 in drive-plate head 396 of passive-lock drive plate 330 and small actuator-pin hole 386 in actuator shelf 384. As passive-lock actuator 332 is longitudinally displaced, passive-lock drive plate 330 is generally longitudinally displaced by a similar distance and in a similar direction. The direction and movement of passive-lock drive plate 330 is maintained by pivot pin 524. Pivot pin 524 is fixedly secured through small pivot-pin holes 368 of passive-lock positioner 328, rotatably secured through large pivot-pin hole 362 of passive-latch 134b, and transversely secured in pivot-pin slot 398 of passive-lock drive plate 330. As depicted in
Displacement of passive-lock drive plate 330 toward bottom wall 342 of passive locking-device base 322 generally exerts a force upon drive pin 522. As depicted in
Because numerous modifications of this invention may be made without departing from the spirit thereof, the scope of the invention is not to be limited to the embodiments illustrated and described. Rather, the scope of the invention is to be determined by the appended claims and their equivalents.
The present application claims the benefit of U.S. Provisional Application No. 60/939,211 entitled MULTI-POINT LOCK MECHANISM, filed May 21, 2007, and to U.S. Provisional Application No. 60/944,259 entitled MULTI-POINT LOCK MECHANISM, filed Jun. 15, 2007, both of which are incorporated herein by reference in their entireties.
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