Multipurpose tool including folding scissors

Information

  • Patent Grant
  • 6389625
  • Patent Number
    6,389,625
  • Date Filed
    Friday, August 4, 2000
    24 years ago
  • Date Issued
    Tuesday, May 21, 2002
    22 years ago
Abstract
A folding multipurpose tool incorporating a latch release mechanism including a lever, a cam, and a rocker-shaped grip body to easily effect release of a catch for holding knife or screwdriver blades extended. A spring and cams are arranged to hold each of a pair of handles either extended or folded with respect to the tangs of a pair of pliers jaws or the like. The handles include inwardly directed comfortable rounded rims. Portions of folding blades interlock with other folding blades on an opposite handle when the tool is folded, to stabilize the handles while using a knife or screwdriver. Blades of folding scissors include edges that are serrated only near their tips. A container opener includes a hook defining a recessed throat.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a multipurpose folding tool, and particularly to such a tool including folding scissors, a blade latch release mechanism, and handles that provide comfort during use of pliers incorporated in such a tool.




As shown in Leatherman U.S. Pat. No. 4,238,862, Rivera U.S. Pat. No. 5,743,582 and Berg, et al., U.S. Pat. No. 5,745,997, multipurpose folding tools are well known and may contain folding pliers, various folding tool bits such as screwdrivers, files, and knife blades, and folding scissors that can be stored in cavities defined within handles configured as generally U-shaped channels. Tools of this type may include latches that hold a selected one of various screwdrivers or blades in an extended, operational position with respect to one of the handles, as shown in U.S. Pat. No. 5,979,059. Such tools may incorporate numerous types of handles, folding and latching arrangements, and folding scissors.




As useful as such folding multipurpose tools are, they still leave improvement desirable in certain details of their construction and operation. In particular, releasing certain latch mechanisms that hold selected blades in an extended position may require another blade or tool to be opened, or may entail use of a latch release lever that is located within a tool handle, occupying space that would better be occupied by a useful tool bit or blade. Accordingly, an improved latch release mechanism is desired. Preferably, such a latch release mechanism should be able to be operated easily, without the tool having to be held in a particular way in order to release a latched blade.




While functional blade latch mechanisms have previously been known in folding tools whose handles are of sheet metal construction, greater security for keeping a selected blade latch in an extended position is desired.




Most folding multipurpose tools having handles in the form of U-shaped channels have the open sides of the channels facing outwardly away from each other when the handles are unfolded to use a pair of pliers or similar tool jaws, in order to be able to receive the tool jaws within the channels when such a tool is folded. The channel sides, however, often have narrow edges that make use of such pliers uncomfortable. It is therefore desired to provide comfortable surfaces to be gripped when a multipurpose tool with handles in the form of channels is unfolded to permit use of the incorporated pliers or similar tools.




Construction of a folding multipurpose tool has previously required costly adherence to close manufacturing tolerances. Assembly of the pivot joint interconnecting a folding tool handle with a pliers jaw or the like has required adjustment by skilled personnel for the handles to be held securely in either an extended configuration or a folded condition with respect to a pair of tool jaws, yet also be folded and unfolded easily. It is therefore desired to provide a mechanism that permits smoothly folding and unfolding the handles, that operates reliably to hold the handles in a selected position with respect to such pliers jaws or the like, and that is less costly than the previously known corresponding mechanisms.




It is sometimes difficult to cut certain fibrous cords or bundles of strong fibers with scissors small enough for stowage in a folding multipurpose tool's handles. Small, tough fibers are sometimes squeezed out from between the scissors blades, and it is therefore desired to provide easily used folding scissors that overcome that problem.




Folding multipurpose tools have previously incorporated container openers intended to remove crown caps from bottles, to pierce the tops of beverage cans, and to remove the tops from cans used to preserve foods and the like. Such previously available openers have either been undesirably large, or if small enough to fit well within the space available in a folding multipurpose tool, such openers have tended not to function well in removing the tops from cans, often leaving rough or burred edges. It is therefore desired to provide a combination opener that performs well and reliably, without leaving excessively burred edges, yet is easily and inexpensively manufactured.




In using screwdrivers included in a folding multipurpose tool twisting forces may cause the handles of previously available tools to move undesirably with respect to each other. Also, where several blades may be stowed in a handle it is often difficult to open blades located between others. Tool construction that will keep a pair of handles securely located as they should be with respect to each other during use of such screwdriver blades, and that will also facilitate opening of a folded blade is therefore desired.




What is desired, then, is an improved multipurpose folding tool including improvements in some or all of the above-mentioned areas.




BRIEF SUMMARY OF THE INVENTION




The present invention provides answers to the needs mentioned above for improvements in various aspects of a folding multipurpose tool. In particular, in accordance with one aspect of the present invention, a blade latch release mechanism includes a latch release lever located within a channel-shaped handle for a multipurpose tool, adjacent one side of the handle. The latch release lever includes a protruding part which is moved to press against a latch spring and thus remove a catch from a notch defined in the base of a folding blade or tool bit.




In one preferred embodiment of a latch release mechanism according to the present invention a latch operating lever provides a force-multiplying mechanical advantage to move a cam arranged to move a latch release lever.




In one preferred embodiment of such a latch release mechanism an arcuate grip surface is located so as to provide an increasing lever arm length at the position where a person's thumb or finger is most likely to contact the grip surface during movement of the latch release operating lever, so that the mechanical advantage available to the user increases as the mechanism moves the latch spring further, and the force required to continue to move the latch release operating lever in releasing latch increases only slightly throughout the entire length through which the latch release operating lever has to be moved.




According to another aspect of the invention, the sides of the channel-shaped handle include rims merging with an outer surface of the handle in a smoothly arcuate surface. Such rims extend inwardly within the handle, defining a space for a portion of a latch release lever.




As another principal aspect of the present invention, the rim along the margin of each sidewall of the channel-shaped handle continues without interruption from one end of the handle to an opposite blade pivot end of the handle, providing a smooth, comfortable surface to be gripped, even in the areas where the margin of the sidewall is indented to give access to blades or tool bits stowed within cavities defined by the handles.




In one embodiment of this aspect of the invention the rim extends inwardly far enough to engage the back of a blade adjacent the sidewall of the handle to keep such a blade stowed within the handle while other blades located closer to the center of the handle are raised from their stowed positions.




According to another major aspect of the invention, a spring is attached to the handle and rides on a cam surface on a tang of a pliers jaw to control pivoting motion of each handle with respect to the tangs of a pair of pliers jaws and, by camming action, to urge the handles into the fully extended position or into a folded position with respect to the pliers jaws once the handles approach such a position with respect to the tangs of the pliers jaws.




In one embodiment of this aspect of the invention, a raised portion of the tang of a pliers jaw cooperates with a lateral surface on the spring to keep the spring aligned properly with the tang.




In such an embodiment of this aspect of the invention, the spring may have a forked outer end including a pair of prongs located on opposite sides of a centrally located raised portion of the tang of a pliers jaw.




In another embodiment of this aspect of the invention an interference bump is provided on the raised portion of the tang of a pliers jaw to engage an interior surface of the channel-shaped handle at the same time the spring acts in a cam-following manner on the cam surface of the pliers jaws to hold a handle securely in a fully extended position with respect to the tang of a pliers jaw.




Another aspect of the present invention is the provision of a folding scissors whose blades include edges that are straight except for a serrated portion on either or both of the blades near their outer tips.




In one preferred embodiment of the folding scissors aspect of the present invention, a spring extends alongside a base portion of one of the legs of the scissors and engages the other leg of the scissors to return the scissors blades to an open position after a cutting stroke of the scissors. In a preferred embodiment of this aspect of the invention, the spring extends from a base which is coupled to the first scissors leg with some freedom to pivot to provide clearance to permit the scissors to be folded and stowed within a cavity defined within one of the handles, with the-spring relaxed when the scissors are stowed. In a preferred embodiment of the invention, the spring extends generally in the shape of a “U”, providing ample length to avoid excessive stress.




According to another aspect of the present invention a container opener includes a hook with a throat area behind the tip of the hook to provide clearance for a crimped rim of a container such as a “tin” can, and a sharp edge on the front part of the opener faces back toward the tip of the hook to cut free the top of such a container efficiently.




As yet another aspect of the present invention, interlocking portions of folded blades stowed within the cavities defined by the handles of the tool extend closely alongside each other, between such interlocks and other blades or tool bits stowed within the opposite handles, preventing the handles from moving laterally with respect to each other when the handles are folded together about the associated pliers jaws or the like.




The foregoing and other objectives, features, and advantages of the invention will be more readily understood upon consideration of the following detailed description of the invention, taken in conjunction with the accompanying drawings.











BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS





FIG. 1

is a perspective view of a folding multipurpose tool embodying the present invention with a large screwdriver extended for use.





FIG. 1A

is a perspective view of the folding multipurpose tool shown in

FIG. 1

, with the handles unfolded to deploy a pair of pliers jaws for use, and showing how a person may use a thumb to operate a blade latch release mechanism.





FIG. 2

is an end view taken from the left end of the multipurpose tool shown in

FIG. 1

, in a folded configuration, with the screwdriver shown in

FIG. 1

folded.





FIG. 3

is a section view, taken generally along line


3





3


in

FIG. 1

, showing a portion of the blade latch release mechanism as well as the bases of exemplary tool blades.





FIG. 4

is an elevational view from the near side of the lower handle of the multipurpose tool as shown in

FIG. 1

, partially cut away to show clearly the blade latch release mechanism, with the blade latch fully engaged to hold a screwdriver blade in an extended position as shown in FIG.


1


.





FIG. 5

is a view similar to

FIG. 4

, with the blade latch release operating lever moved a short distance in the direction required for releasing the latch catch from the screwdriver blade.





FIG. 6

is a view similar to that of

FIGS. 4 and 5

showing the latch release mechanism disengaging the catch fully from the extended screwdriver blade.





FIG. 7

is a view similar to that of

FIG. 4

, but with the screwdriver blade partly folded toward its stowage position so that a cam portion of the base of the screwdriver blade displaces the latch spring away from the latch release lever of the latch release mechanism.





FIG. 8

is a view similar to that of

FIG. 4

, but with the screwdriver blade folded into its position for stowage in the handle, and with the latch release mechanism in a relaxed state.





FIG. 9

is a top plan view of a portion of a handle and a portion of a blade for a multipurpose tool similar to that shown in

FIG. 1

, but including a different latch release mechanism associated therewith.





FIG. 10

is a partially cutaway side elevational view of the portions of a tool handle and extended blade shown in

FIG. 9

, with the latch release mechanism holding the catch disengaged from the base of the extended tool blade.





FIG. 11

is a top plan view of a portion of a handle and a portion of a blade for another multipurpose tool similar to that shown in

FIG. 1

, but including another different latch release mechanism.





FIG. 12

is a partially cutaway side elevational view of the portions of a tool handle and extended blade shown in

FIG. 11

, with the latch release mechanism holding the catch disengaged from the base of the extended tool blade.





FIG. 13

is a top plan view of a portion of a handle and a portion of a blade for yet a further multipurpose tool similar to that shown in

FIG. 1

, but including yet a different latch release mechanism associated therewith.





FIG. 14

is a partially cutaway side elevational view of the portions of a tool handle and extended blade shown in

FIG. 13

with the latch release mechanism holding the catch disengaged from the base of the extended tool blade.





FIG. 15

is a partially exploded isometric view from above one end of one of the handles of the tool shown in

FIG. 1

, showing a pair of jaws and a portion of the other handle.





FIG. 16

is a section view of a portion of the tool shown in

FIG. 1

, with the handles engaged with the tangs of the jaws of a pair of pliers which are included in the tool.





FIG. 17

is a section view taken along line


17





17


of

FIG. 1

, at an enlarged scale, omitting some tool blades for the sake of clarity.





FIG. 18

is a perspective view of a spring which forms a part of a jaw handle retention mechanism which is incorporated in the invention.





FIG. 19

is a view, taken in the direction of line


19





19


in

FIG. 16

, showing a portion of one of the handles of the multipurpose tool.





FIG. 20

is a section view taken along line


20





20


in

FIG. 16

, showing the relationship of a spring to the base of the pliers jaw and to the handle shown in FIG.


19


.





FIG. 21

is a view of the multipurpose tool shown in

FIG. 1

, in a folded configuration, taken from the right end of the tool as shown in

FIGS. 1 and 17

.





FIG. 22

is an isometric view taken from the blade pivot end of the multipurpose tool shown in

FIG. 1

, but with the tool rotated 180° and thus showing the opposite side of the tool from that shown in

FIG. 1

, and showing a pair of folding scissors and a combination bottle opener and can opener both latched into their extended positions with respect to the handles.





FIG. 23

is a side elevational view of the folding scissors in its fully-extended operational position, together with a partially cutaway portion of a portion of the tool handle with which it is associated, with the latch release mechanism shown in

FIGS. 1-8

omitted for the sake of clarity.





FIG. 24

is a view of the folding scissors and somewhat larger partially cutaway portion of the handle shown in

FIG. 23

, with the scissors in a partially folded position approaching their stowage position within the tool handle.





FIG. 25

is a view similar to

FIG. 24

, but with the scissors blades and handle moved further toward their stowage position and in the position with respect to each other required for stowage of the folding scissors within the tool handle.





FIG. 26

is a view similar to

FIG. 25

, showing the folding scissors stowed within the tool handle.





FIG. 27

is an isometric view from the upper left front of a combined can opener and bottle opener included in the multipurpose folding tool shown in

FIGS. 1 and 22

.





FIG. 28

is a right side elevational view of the combined can and bottle opener shown in FIG.


27


.





FIG. 29

is an isometric view, taken from the upper left front, of a combined bottle opener and can opener which is another embodiment of one aspect of the present invention.





FIG. 30

is an exploded isometric view taken from the upper left front of the opener shown in FIG.


29


.





FIG. 31

is a right side elevational view of the opener shown in

FIGS. 29 and 30

.





FIG. 32

is a section view taken on line


32





32


of

FIG. 17

, showing an interlocking relationship between two of the folded tool blades contained within the handles of the tool.





FIG. 33

is a view similar to

FIG. 32

showing a tool including two pairs of interlocking blades.





FIG. 34

is an isometric view of a screwdriver which is one of the two interlocking tool blades shown in

FIGS. 17 and 32

.





FIG. 35

is a view similar to part of

FIG. 17

, showing a portion of a folding tool including two interlocked tool blades of a form somewhat different from that shown in

FIG. 17 and 32

.





FIG. 36

is an isometric view of a screwdriver which is one of the two interlocking tool blades shown in FIG.


35


.





FIG. 37

is a view similar to

FIG. 35

showing two interlocked tool blades of another form somewhat different from that shown in

FIGS. 35 and 36

.





FIG. 38

is an isometric view of a screwdriver which is one of the two interlocking tool blades shown in FIG.


37


.





FIG. 39

is a side elevational view, at an enlarged scale, of a detail of the blade latch mechanism of the folding multipurpose tool shown in

FIG. 1

, showing the catch engaged in a notch to hold a folding blade in its extended position with respect to the tool handle including the latch mechanism.





FIG. 40

is a view similar to that of

FIG. 39

, showing a latch spring without a catch, holding a tool blade in an extended position with respect to the handle of a multipurpose tool similar to that shown in FIG.


1


.





FIG. 41

is a right side elevational view of a handle for a folding multipurpose tool embodying the present invention and corresponding generally with one of the handles of the tool shown in FIG.


1


.





FIG. 42

is an outside, or top plan view of the tool handle shown in FIG.


41


.





FIG. 43

is an inside, or bottom plan view of the tool handle shown in

FIGS. 41 and 42

.





FIG. 44

is a left side elevational view of the tool handle shown in

FIGS. 41-43

.





FIG. 45

is an end elevational view taken from the blade pivot end of the handle shown in

FIG. 41

, in the direction indicated by line


45





45


.





FIG. 46

is an end elevational view taken from the tool jaw end of the tool handle shown in

FIG. 41

, in the direction indicated by line


46





46


.





FIG. 47

is a left side elevational view of the tool handle shown in

FIG. 44

, together with an outer blade stowed in the side trough.





FIG. 48

is a left side elevational view of the tool handle shown in

FIG. 47

, shown with the outer blade extended.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring now to the drawings which form a part of the disclosure herein, a multipurpose folding tool


40


has a pair of handles


42


and


44


shown in a folded configuration in

FIGS. 1 and 2

, and unfolded in

FIG. 1A. A

straight screwdriver blade


46


is shown in an extended position in

FIGS. 1 and 1A

, but is shown folded into a stowage position in FIG.


2


. Each handle


42


,


44


has a first, or blade pivot end


48


, at which various tool bits such as screwdriver blades, knife blades, files, and folding scissors are attached to the handle


42


or


44


by a respective pivot pin


50


extending through and between the opposite sidewalls


52


,


54


of each handle


42


,


44


. The handles


42


, and


44


are of sheet metal, blanked and pressed into the form of a generally U-shaped channel in which a channel base


56


is the back or outer side of each handle


42


or


44


when the multipurpose tool


40


is folded as shown in FIG.


2


. The sidewalls


52


,


54


join the channel base


56


along bends providing rounded corners for a comfortable grip.




Blade Latch Release




A latch spring


58


is an extension of the channel base


56


, and at an outer end of the latch spring


58


the sheet metal is bent downwardly, forming a catch


60


that extends generally perpendicular to the spring


58


over substantially the entire width, or combined thicknesses, of all of the folded tool bits and blades attached to the end


48


of the handle


42


or


44


. As will be explained in greater detail subsequently, the catch


60


is available to engage one or more extended tool bits or blades to keep each in its extended position.




An inwardly directed rim


62


extends along the margin of each sidewall


52


, and a similar inwardly directed rim


64


extends along the margin of each sidewall


54


. The rims


62


,


64


merge smoothly with the sidewalls


52


,


54


in a rounded surface along the margins of the sidewalls


52


,


54


. The rims


62


,


64


are directed inwardly toward each other, extending along a portion of the end


48


of each handle


42


,


44


and thence continuously along the remainder of the margin of each sidewall


52


,


54


toward the opposite second, or tool jaw, end


66


of each handle. The rims


62


,


64


follow the contour of each of the sidewalls


52


,


54


, also extending along indentations


68


(

FIG. 4

) in the margins of the sidewalls. The indentations


68


provide access to nail nicks of blades stored adjacent the sidewalls in the cavities


70


in the handle


42


and a cavity


72


defined in the handle


44


. The rims


62


and


64


, together with the rounded surfaces where the rims


62


,


64


merge with the sidewalls


52


and


54


, give a larger area to be gripped and squeezed, and thus provide for a more comfortable grip on the handles


42


and


44


when they are unfolded as shown in

FIG. 1A

, with respect to a pair of pliers jaws


200


.




The latch spring


58


is separated from the adjacent sidewalls


52


and


54


along its length and is narrower, at least adjacent its outer end


74


, than the space between the opposed interior edges of the rims


62


and


64


, as may be seen in FIG.


2


. As a result, the outer end


74


of the latch spring


58


is accessible between the sidewalls


52


and


54


, and may be trimmed to the appropriate length and be bent down to form the catch


60


after the sidewalls


52


and


54


and rims


62


and


64


have been formed, if desired, during manufacture of the handles


42


and


44


.




Additionally, space is provided as shown in

FIG. 2

for an axial spacer


77


fitted on the pivot pin


50


adjacent the sidewall


54


of the handle


44


, where the spacer


77


can be rotated alongside the margin


76


of the latch spring


58


to carry an attached lanyard eye


78


into the cavity


72


for stowage if desired.




The other side of each latch spring


58


, nearer to the sidewall


52


of each handle, extends closely alongside the margin of the sidewall


52


for a majority of its length and then is tapered inward, as shown at


80


. The portion of the latch spring


58


extending alongside the channel sidewall


52


is available to be contacted by a protruding shoulder


82


on a latch release lever


84


mounted on the pivot pin


50


. The latch release lever


84


preferably has a portion


85


which extends radially outward away from the pivot pin


50


to conform with the profile of the cam portions of the bases of the tool bits and blades, thus offering some lateral stabilizing support against the bases of those blades, and contributing to a neat appearance of the blade pivot end


48


of the handle.




A latch release operating lever


86


includes a knob or handle portion in the form of a rocker body


88


that extends outward from the cavity


70


or


72


within each handle through an opening


90


defined by both the sidewall


52


and the channel base


56


or back of each of the handles


42


and


44


. It will be understood that the openings


90


in the two handles are mirror images of each other, as are the latch release operating levers


86


located in the two handles


42


and


44


. While the latch release operating lever


86


may be manufactured by traditional machining processes, it may also be manufactured by powder metallurgy or metal injection molding methods.




Each latch operating lever


86


is attached to the adjacent sidewall


52


by a fastener such as a rivet


92


, defining a latch release operating lever pivot or fulcrum whose axis


94


extends normal to the sidewall


52


, so that the operating lever


86


can rotate about the fulcrum in a plane parallel with and adjacent to the sidewall


52


. Preferably, the rivet


92


is countersunk in the latch operating lever


86


to preserve clearance for folding tool blades to be stowed within the handles


42


and


44


.




Opposite ends


96


and


98


of the rocker body


88


include limit surfaces, and portions


100


and


102


, respectively, of the surfaces defining the opening


90


through the handles


42


and


44


are limit stops to be encountered by the limit surfaces of the ends


96


and


98


to limit the rotation of the latch release operating lever


86


about the fulcrum


94


.




An outer face or grip surface


104


of the rocker body


88


is arcuate, and has a shape approximating a sector of a short cylinder. Preferably, outer grip surface


104


is knurled or grooved to facilitate being gripped by a persons thumb or finger. The rocker body


88


extends laterally beyond an outer face


105


of the sidewall


52


, and also is exposed proud along the back


56


of the respective handle


42


or


44


, making it easy to pivot the latch release operating lever


86


about its fulcrum


94


, by moving either one's thumb or finger along the surface of the channel base


56


or along the sidewall


52


. The somewhat larger end


96


of the rocker body


88


contributes to comfort when pushing against that end of the rocker body


88


as shown in

FIG. 1A

rather than against the grip surface


104


to release the catch


60


from engagement with one of the folding blades or tool bits that has been latched into a position extending from one of the handles


42


or


44


. As may be seen in

FIG. 1A

it is practical to operate the latch release mechanism with respect to either of the handles


42


or


44


while holding the tool


40


with its handles


42


and


44


extended with respect to a pair of pliers jaws


200


.




As may be understood more clearly with reference to

FIGS. 4-8

, when a blade or tool bit attached to the handle


42


by the pivot pin


50


, such as the screwdriver blade


46


, is latched in its open, extended position as shown in

FIGS. 1 and 4

, the catch


60


extends into a notch


106


in the base


114


of the blade. A shoulder


108


is engaged by an outer face of the catch


60


to prevent the blade from rotating too far in the direction of extension, while an inner face of the catch


60


engages an inner face


110


of the notch


106


to prevent the latched, extended blade from rotating about a pivot axis


112


defined by the pivot pin


50


toward a stowed position within the cavity


70


.




A peripheral surface of the base


114


of the screwdriver


46


or other blade or tool bit acts as a cam, with a lobe


116


that presses against the latch spring


58


, deflecting it slightly outward from its relaxed position parallel with the channel base or back


56


of the handle


42


, when the catch


60


is engaged in the notch


106


. Pressure of the latch spring


58


against the cam lobe


116


urges the screwdriver blade


46


toward its extended position by creating a counterclockwise moment about the pivot axis


112


.




The elastic force of the latch spring


58


pressing against the lobe


116


must be overcome in moving the outer end


74


and the catch


60


far enough to disengage the catch


60


from the notch


106


in order to fold the screwdriver blade


46


into the cavity


70


. This is accomplished by rotating the latch release lever


84


far enough (in a clockwise direction as shown in

FIGS. 4-8

) about its axis of rotation to move the shoulder


82


into contact with the latch spring


58


and by continuing movement of the latch release lever


84


in the same direction, to cause the shoulder


82


to deflect the latch spring


58


far enough to release the catch


60


from the notch


106


.




In the latch release mechanism depicted in

FIGS. 4-8

, the latch release lever


84


is moved when the latch release operating lever


86


is moved by a person engaging the rocker body


88


with a thumb or finger.




As may be seen best in

FIG. 3

, the pivot pin


50


is preferably a hollow-ended pin and a screw with mating threads extending through corresponding bores in the sidewalls


52


and


54


. Preferably, a shoulder


118


is provided on the pivot pin


50


, keeping the folding tool bits and blades including the screwdriver


46


away from the sidewall


52


to provide ample room axially along the pivot pin


50


for free rotation of the latch release lever


84


about the larger-diameter portion of the pivot pin


50


.




Using this construction the axis of rotation of the latch release lever


84


coincides with the pivot axis


112


about which the folding blades and tool bits rotate between their respective extended positions and their stowed positions within the cavities


70


and


72


. It will be understood, however, that it would be feasible to provide a separate axis of rotation for the latch release lever


84


, as by providing a rivet connecting the latch release lever


84


with the sidewall


52


.




It will be seen in

FIG. 4

that the latch release operating lever


86


includes two effective lever arms. A longer lever arm


120


is present between a fulcrum


94


and an effective point of contact


121


between a person's thumb or finger and the grip surface


104


of the rocker body


88


. A shorter lever arm


122


is present between the fulcrum


94


and a point of contact of an end


124


of the latch release lever


84


, following a cam surface


126


of a lever lifting cam portion of the latch release operating lever


86


.




It will be appreciated also that the grip surface


104


is not centered upon the pivot axis or fulcrum


94


of the latch release operating lever


86


, but is eccentrically located with respect to the fulcrum


94


. The grip surface


104


thus approximates a portion of a spiral expanding outward in a clockwise direction about the fulcrum


94


. The effective length of the longer lever arm


120


of the latch release operating lever


86


increases as the latch release operating lever


86


is moved, because the latch release operating lever


86


is moved by pressing one's thumb toward the back


56


of the handle


42


to engage the grip surface


104


and then moving the thumb longitudinally along the back


56


of the handle in the direction away from the blade pivot end


48


. Since the thumb's effective point of contact


121


moves along the grip surface


104


, the longer lever arm


120


increases in length as the latch release operating lever


86


is rotated counterclockwise, away from the blade pivot end


48


, to the position shown in FIG.


5


. The lever arm


120


continues to increase in effective length as the latch release operating lever


86


is rotated further to the position in which the limit surface


98


encounters the stop


102


, as shown in FIG.


6


.




Because of the shape of the cam surface


126


, however, the length of shorter lever arm


122


first increases and then decreases. Thus, for a force directed longitudinally along the back


56


of the handle


42


and applied at a point


121


where one's thumb or finger is tangent to the surface


104


, as the latch release operating lever


86


is rotated to approach the position shown in

FIG. 6

where the catch


60


is released from the notch


106


, the combined mechanical advantage provided by the changing lengths of the longer lever arm


120


and the shorter lever arm


122


first decreases and then increases to be greater than the initial mechanical advantage. This mechanical advantage, provided as the latch release lever is moved by the latch release operating lever


86


, compensates partially for the increasing force required at the end


124


to rotate the latch release lever


84


as the shoulder


82


deflects the latch spring


58


further from its relaxed position. As a result, the force that must be exerted on the grip surface


104


by one's thumb or finger, in a direction parallel with the back


56


, is much less than the force required at the end


124


, even as the spring


58


is deflected further and requires greater force. Also, the shoulder


82


moves slightly toward the outer end


74


of the spring


58


as the latch release lever


84


moves about its axis of rotation


112


, as shown by the arrow


125


in FIG.


4


and the shorter arrow


127


in FIG.


6


. This slightly lessens the increase in force required at the end


124


to move the latch release operating lever


86


further.




When the limit surface of the end


98


of the rocker body


88


encounters the stop


102


, the latch release lever


84


preferably does not protrude through the opening


90


more than a very small amount, as shown in

FIG. 6

, but the spring


58


is deflected sufficiently to raise the catch


60


and to release it from the notch


106


, as shown in

FIG. 6

, allowing the screwdriver blade


46


to be rotated clockwise toward its stowed position. The stop


102


, moreover, prevents the latch release lever


84


from flexing the latch spring


58


beyond its elastic limit.




As shown in

FIG. 7

, a peripheral surface of the base


114


of the screwdriver blade


46


acts as a cam followed by the catch


60


as the spring


58


moves back toward its substantially relaxed position shown in FIG.


8


. Preferably, sufficient pressure is provided against the sides of the bases of the tool bits and blades, by the shoulder


118


and the head of the pivot pin


50


adjacent the outer side of the sidewall


54


, to keep the tool bits and blades from flopping too easily out from their respective stowed positions in the cavities


70


and


72


. Once a tool bit or blade has been moved a part of the way toward its respective extended position, the base


114


of each will act as a cam to lift the catch


60


, which can follow the cam surface until the catch


60


can engage itself into the respective notch


106


.




Preferably, the latch release lever


84


has a thickness


128


(

FIG. 3

) which is greater than the thickness


129


(

FIG. 1

) of the latch release operating lever


86


, assuring that the adjacent one of the blades stowed within the cavity


70


or


72


does not interfere with the latch release operating lever


86


.




When all of the tool bits or blades in one of the handles


42


and


44


are in their stowed positions, as shown in

FIG. 8

, the latch spring


58


preferably rests on the shoulder


82


of the latch release lever


84


with a small amount of pressure biasing the latch release lever


84


in a counterclockwise direction as shown in FIG.


8


. This urges its outer end


124


against the cam portion, in turn urging the latch release operating lever


86


to rotate clockwise and thus bringing the limit surface of the end


96


of the rocker body


88


into engagement against the stop


100


. The latch release lever


84


includes a crook in its shape, fitting around the shape of the stop surface


100


, yet leaving a small amount of clearance, as shown in FIG.


8


. Thus, when all of the tool bits and blades in the handle


42


or


44


are stowed within the respective cavity


70


or


72


, the rocker body


88


is held against the stop


100


with a small force originating from the latch spring


58


, and the latch release lever


84


and operating lever


86


are not free to rattle.




As shown in

FIGS. 9

,


10


,


11


,


12


,


13


, and


14


various other latch releasing mechanisms could also be used in conjunction with the configuration of the handles


42


and


44


. The rims


62


and


64


define a convenient space to receive a latch release lever without taking up space in which folding blades can be stowed within a handle and moved to an extended position with respect to the handle.




In particular, as shown in

FIG. 9

, a latch release lever


130


corresponds in function with the latch release lever


84


in the handle


42


or


44


and a main arm of the latch release lever


130


extends alongside an inner face of the sidewall


134


. Similar to the shoulder


82


on the latch release lever


84


, there is a shoulder


132


on the latch release lever


130


that presses against the latch spring


58


to deflect it and disengage the catch


60


from the notch


106


of an extended tool blade such as the screwdriver


46


when the latch release lever


130


is pushed to the position shown in FIG.


10


.




A portion of the sidewall


134


of the tool handle


136


shown in

FIGS. 9 and 10

defines an opening


138


extending from the outer margin of the sidewall


134


toward the back


140


, or channel base portion of the handle


136


. The opening


138


thus interrupts the rim


142


, corresponding to the rim


62


, providing a space through which a U-shaped portion


144


of the latch release lever


130


can move as it is rotated about a pivot axis


146


defined in this embodiment of the invention by the pivot pin


50


. It will be understood that the pivot axis


146


could be located elsewhere, although it is convenient to allow the latch release lever arm


130


to rotate about the pivot pin


50


as shown.




On the outside of the tool handle


136


a flat handle or grip portion depends from the U-shaped portion


144


and includes an outwardly facing grip surface


148


. The flat grip portion extends closely alongside the outer face


150


of the sidewall


134


. The bottom of the opening


138


encounters the U-shaped portion


144


as a stop to prevent the shoulder


132


from flexing the latch spring


58


beyond its elastic limit.




When the latch release lever


130


is not being utilize to unlatch an extended blade, the U-shaped portion


144


is aligned with the rim


142


, and a lower margin


152


of the flat grip portion rests alongside the outer face


150


, as shown in broken line in FIG.


10


. This keeps the latch release lever


130


mainly within space defined and protected by the rim


142


, so that contact of the upper side of the latch release lever arm


130


against the lower surface of the rim


142


keeps the U-shaped portion


144


from pivoting outward beyond a related position aligned with the margin of the sidewall


134


.




In another embodiment of the invention, as shown in

FIGS. 11 and 12

, a tool handle


156


includes a latch release lever


158


, with a shoulder


159


engaging the latch spring


58


, similar in its operation to the latch release lever


130


. In the handle


156


, however, a sidewall


160


defines a slot


162


through which extends a portion of the latch release lever


158


including a hook


164


that extends alongside and parallel with an outer face


166


of the sidewall


160


. When the latch release lever


158


is in its relaxed, or inoperative position, not being used to release the catch


60


from the notch


106


of the blade


46


, the outer end or hook


164


is located slightly below the indented portion


68


of the rim


168


, with an upper surface of the latch release lever


158


engaging an inner surface of the slot


162


. The latch release lever


158


is similarly prevented from moving too far toward the spring


58


by encountering a bottom surface of the slot


162


.




The rim


168


corresponds with the rim


62


described previously, and also extends along the indented portion


68


of the sidewall


160


, as in the handles of the tool


40


described above. As in the handles


42


and


136


, the latch release lever


158


is mounted to rotate about the pivot pin


50


, and thus its axis of rotation


170


coincides with the central axis of the pivot pin


50


, although the latch release lever


158


could be attached to the handle


156


to rotate about a different axis of rotation if desired.




As shown in

FIGS. 13 and 14

, in another embodiment of the invention, a handle


172


is also of generally channel-like form, and includes a sidewall


174


defining an opening


176


extending downward from its outer margin toward the back


178


. A rim


180


, similar to the rim


62


, extends along the outer margin of the sidewall


174


apart from the opening


176


.




A latch release lever


182


includes a shoulder


184


acting on the latch spring


58


, and is mounted for rotation about the pivot pin


50


, with an axis of rotation


186


of the latch release lever


182


coinciding with the central axis of the pivot pin


50


. The latch release lever


182


has a lower margin


188


that encounters the base or back


178


and prevents the latch release lever


182


from moving downward beyond the position shown in FIG.


14


and from flexing the latch spring


58


beyond its elastic limit.




The upper margin


190


of the free end of the latch release lever


182


engages the rim


180


to limit upward movement of the latch release lever


182


from the position shown in

FIG. 14

, so that an outwardly directed rim


192


on the latch release lever


182


is aligned with the rim


180


of the sidewall


174


and provides a correspondingly rounded and comfortable shape to be encountered when the handle is gripped in using folding pliers or similar tools associated with a pair of handles such as the handle


172


. The rounded rim portion


192


also extends along an indentation


194


that provides convenient access to a nail nick in a folding tool bit or blade such as the screwdriver


46


located adjacent the sidewall


174


and the latch release lever


182


.




As may be seen best in

FIG. 15

, the rims


64


may extend inward to overlap a knife blade


196


or a file


198


, requiring the knife


196


or file


198


to be pushed into the respective cavity


70


or


72


before being extended so that removal of one of the other blades or tool bits does not carry the knife


196


or file


198


along unnecessarily.




Handle Folding




In a preferred embodiment of one aspect of the present invention, a pair of pliers jaws


200


shown in

FIGS. 15-17

include respective tangs


202


,


204


of the jaws, and each tang is attached to a respective one of the handles


42


and


44


by a respective pivot pin


206


. The pivot pins


206


are preferably fasteners similar to the pivot pins


50


, such as matingly threaded screws and tubular pins, and extend through corresponding holes defined in a pair of opposite flanges


208


,


210


in each of the handles


42


,


44


, located at a second, or jaw pivot end


212


of the tool


40


.




The two parts of each pivot pin


206


are tightened together and fixed with a suitable adhesive to hold the flanges


208


,


210


alongside each of the tangs


202


,


204


, but the pivot pins


206


are long enough for the flanges


208


,


210


to cause little or no frictional resistance to movement of each tang


202


or


204


with respect to the handle


42


or


44


to which it is attached.




In order to provide a controlled amount of friction resisting movement of the handles


42


and


44


with respect to the tangs


202


and


204


, a spring


216


is attached to the channel base


56


inside each of the handles


42


,


44


at the jaw pivot end


212


. A fastener such as a rivet


218


extends through corresponding apertures in a rear end or inner end


220


of the spring


216


and in the channel base or back


56


of each handle


42


and


44


.




An outer end


222


of each spring


216


rests upon a cam


224


, which may have a raised arcuate middle portion


226


and a cam lobe


227


leading to an end portion


228


. As shown in

FIG. 16

, the end portions


228


are located at a smaller radial distance from the pivot pins


206


and are relatively flat. The outer ends


222


rest on the cam lobes


227


with a small clearance from the end portions


228


when the handles


42


,


44


are extended with respect to the jaws


200


. The outer ends


222


of the springs


216


rest on cam lobes


229


adjacent relatively low flattened portions


230


when the handles


42


,


44


are folded about the pair of jaws


200


as shown in FIG.


17


.




As may be seen in

FIG. 18

, the spring


216


is a tapered, generally flat spring. Its outer end


222


is bent a few degrees away from the channel base


56


and out of alignment with the inner end


220


, and bears upon the tang


202


or


204


. The outer end


222


is forked, defining a pair of prongs that have lateral surfaces


232


that face toward each other and are located alongside radial surfaces


234


of a centrally located raised portion or land


236


located alongside the cam


224


on each tang


202


and


204


, as shown in

FIGS. 19-21

. The flat radial surfaces


234


cooperate with the lateral surfaces


232


to keep the outer end


222


of the spring


216


properly aligned with the tangs


202


,


204


.




It would also be possible to provide the flat radial surfaces on raised portions on opposite sides of the cam


224


on each of the tangs


202


,


204


and for the lateral surfaces


232


to be on opposite outer lateral sides of an outer end


222


of a spring


216


, which then need not be in the form of a fork.




When the handles


42


,


44


are being folded or unfolded with respect to the tangs


202


,


204


of the pliers jaws


200


, the outer end


222


of the spring


216


rides upon and is elastically biased toward the arcuate surface


226


, providing some friction to prevent the handles


42


,


44


from moving too easily with respect to the jaws. As the handles


42


,


44


approach the fully extended position shown in

FIG. 16

, the outer ends


222


ride onto the cam lobes


227


and extend toward the flat end portions


228


to urge the handles


42


,


44


toward the fully extended position shown in FIG.


16


. Similarly, the outer ends


222


ride onto cam lobes


229


, providing a small clearance from the flat portions


230


on the opposite side of each tang


202


,


204


when the handles


42


,


44


approach the fully folded position shown in

FIGS. 17 and 21

, and by spring force against the cam lobes


229


, the springs


216


then urge the handles


42


,


44


toward the folded configuration with respect to the tangs


202


and


204


as shown in

FIGS. 1 and 17

.




When the tool is in the configuration shown in

FIG. 16

, for use of the pliers jaws


200


, an end stop or abutment surface


238


of the channel base


56


or back portion of each handle


42


or


44


rests against a shoulder


240


defined on the confronting side of each of the tangs


202


,


204


. Consequently, squeezing forces exerted on the handles


42


,


44


to close the pliers jaws


200


toward each other are carried through the end stop or abutment surfaces


238


and shoulders


240


, and not by the springs


216


, so that the rivet


218


needs only enough strength to retain the spring


216


attached to the channel base portion


56


against the elastic force of the spring


216


.




While the force of the outer end


222


of the spring


216


against the cam lobe


227


tends to keep the handles extended with respect to the tangs


202


,


204


, a raised retention bump or interfering body


242


is also provided on the central land


236


, close to the shoulder


240


, to press against the inner surface of the channel base


56


when the handles


42


,


44


are in or nearly in the fully opened configuration shown in FIG.


16


. Pressure of the retention bumps


242


against the channel bases


56


provides additional frictional resistance against folding of the handles


42


,


44


with respect to the pliers jaws


200


. Such resistance is useful, for example, when using wire-cutter portions of the pliers jaws. With the spring


216


acting on the spring cam


224


, it is unnecessary to provide interference between the central land


236


and the inner surface of the channel base


56


, except when the handles


42


,


44


are intended to be more securely held in the open position shown in

FIGS. 1A and 16

. Nevertheless, there is ample friction provided by the spring


216


to prevent the handles from flopping freely about the tangs


202


,


204


of the pliers jaws


200


. As a result, it is unnecessary to provide tension in the pivot pin


206


to hold the flanges


208


,


210


tightly against the tangs


202


,


204


, and it is unnecessary to manufacture the tangs


202


,


204


with tolerances as demanding as is necessary when the central land


236


or a corresponding surface is required to provide friction against the inside surface of the channel base


56


throughout the entire range of motion of the handles


42


,


44


with respect to the pliers jaws


200


.




Folding Scissors




As shown in

FIGS. 22 and 23

, a pair of folding scissors


250


included in the folding multipurpose tool


40


is latched in its operational configuration, extending from the tool blade end


48


of the handle


42


. The folding scissors


250


may be made of sheet steel and include a first scissors leg


252


, whose base portion


254


is mounted on the pivot pin


50


for rotation between the extended operational position shown in

FIG. 22 and a

stowed position within the cavity


70


defined between the sidewalls


52


and


54


of the handle


42


. A fixed blade portion


256


extends outward from the base portion


254


beyond a blade pivot joint


258


preferably including a rivet extending through corresponding bores in the first scissors leg


252


and a second scissors leg


260


to interconnect the two scissors legs with each other.




The second scissors leg


260


includes a moving blade portion


262


and a handle


264


extending oppositely away from the blade pivot joint


258


. A thumb tab


266


extends laterally from an outer end of the handle portion


264


to contribute to comfortable operation of the scissors


250


. It may be formed by bending a sheet metal blank from which the second scissors leg


260


is made and, preferably, has an arcuately curved margin to be comfortably pressed.




Each of the blade portions


256


and


262


has a sharp, generally straight smooth edge portion


268


, which could be curved, if desired, and which can be used to cut easily through paper with a pushing movement and little movement of those edge portions


268


relative to each other. Additionally, sharpened serrations


270


are provided on each of the blades


256


,


262


near the outer end or tip of each blade. The serrations


270


may be in the form of narrow, round-bottomed, grooves inclined with respect to the blades, or in the form of continuously wavy or sinuous curves, and may have a depth of 0.003 inch and a radius of curvature of 0.015 inch, for example. The serrations


270


may be spaced apart at a pitch of 0.023 inch, in a preferred embodiment, although variations of these dimensions on the order of a few thousandths of an inch will also be serviceable. Serrations


270


may be provided on either one or both of the blade portions


256


and


262


, and the serrations on each blade may be aligned with or staggered with respect to serrations on the opposite blade. Provision of the serrations


270


improves the ability to use the folding scissors


250


to cut materials including small strong fibers, as the serrations


270


can resist a tendency of materials being cut to be squeezed outward from between the tips of the blades


256


and


262


.




The first scissors leg


252


is held in its extended position with respect to the handle


42


by the engagement of the catch


60


in a notch


272


, corresponding with the notch


106


in the base of the folding screwdriver


46


described previously. Alternatively, an outer end of a flat spring (not shown), similar to the spring


58


without the catch


60


, could rest on a cam lobe


273


shown in

FIG. 26

to hold the first scissors leg


252


in the position shown in FIG.


22


.




Pressure on the tab


266


toward the handle


42


, when the first scissors leg is in its extended position, pivots the moving blade portion


262


alongside the fixed blade portion


256


for a cutting stroke. In order to reopen the scissors blades from each other after each cutting stroke, a slender finger-like spring


274


, which may be of sheet steel cut to the appropriate shape, extends away from the handle


42


alongside the base portion


254


. The spring


274


, or at least its base


280


, is preferably slightly thicker than the second scissors leg


260


to give clearance for movement of the second scissors leg


260


between other blades or tool bits associated with the handle


42


. The spring


274


has a tip


276


or outer end that rests against a back surface


278


of the handle


264


when the scissors blades portions


256


and


262


are in a cutting relationship with each other, as with the pair of scissors


250


in the operational configuration shown in FIG.


22


.




As shown more clearly in

FIG. 23

, the spring


274


has a base


280


located alongside the base portion


254


of the first scissors leg


252


. A spring pivot includes a protruding portion such as a spring pivot pin


283


fixed in the base


280


and extending rotatably into a hole of a corresponding size defined in the base


254


of the first scissors leg


252


a small distance form the notch


272


and spaced radially outward from the pivot pin


50


by a small distance


287


, such as about 0.07 inch. The base


280


includes a notch


282


that is aligned with but wider than the notch


272


in the base portion


254


of the first scissors leg


252


, so that the base


280


of the spring


274


is free of the catch


60


to rotate through a small angle about the spring pivot when the folding scissors


250


are in the extended position shown in FIG.


22


. The base


280


is carried along with the base


254


when the first scissors leg


252


rotates about the pivot pin


50


, when the catch


60


is not engaged in the notch


272


in the base portion


254


of the first scissors leg


252


. Movement of the base


280


of the spring


274


about the spring pivot is limited to an angle of several degrees, for example, 8°, with respect to the base portion


254


, by engagement of a limiting structure such as a pin


284


protruding within an opening such as the hole


286


defined in the base portion


254


. The spring pivot pin


283


and the pin


284


may be separate pieces fixedly fitted in corresponding holes defined in the base


280


of the spring


274


, or, preferably, the spring pivot pin


283


and the pin


284


may be produced by coining or semi-piercing the base


280


using suitable punch and die combinations.




The pin


284


is located at a front end of a leg


288


of the base


280


extending generally parallel with a leg


289


of the spring


274


. The spring


274


extends rearwardly from the pin


284


and has a curved, or U-shaped portion


291


that is located alongside the base


254


of the first leg


252


, and then extends forward along the first scissors leg


252


. The generally U-shaped portion


291


extends around the pivot pin


50


but is always clear of it by at least a small distance so that the spring


274


, except for the base


280


, is free to flex along its entire length and with respect to the base


280


during use of the scissors


250


in response to pressure exerted by the back surface


278


of the handle


264


.




Thus, in use of the scissors


250


, when the thumb tab


266


is pressed toward the handle


42


, the spring


274


urges the base


280


to rotate counterclockwise about the spring pivot pin


283


as seen in

FIG. 23

until the pin


284


engages the interior surface of the hole


286


. Further movement of the handle


264


in a clockwise, blade closing direction about the blade pivot joint


258


causes the spring


274


to flex elastically. By reaction, the spring


274


urges the handle


264


in the opposite direction to reopen the moving blade


262


away from the fixed blade portion


256


when pressure on the thumb tab


266


is relaxed. Rotation of the handle


264


with respect to the base portion


254


of the first scissors leg


252


is limited by the leg


288


, which blocks the back surface


278


once the edges


268


have closed alongside each other, and thus prevents further movement of the moving blade


262


toward or past the fixed blade portion


256


.




When it is desired to stow the scissors


250


in the handle


42


the blade latch release mechanism is operated as described previously to remove the catch


60


from the notches


272


and


282


, allowing the base portion


254


of the first scissors leg


252


to be rotated about the pivot pin


50


toward the position shown in

FIG. 24

, carrying the second scissors leg


260


and the spring


274


along with it. The second scissors leg


260


is also rotated counterclockwise as shown in

FIG. 23

about the blade pivot joint


258


, toward the position shown in

FIG. 25

, in which the moving blade


262


extends along the base portion


254


of the first scissors leg


252


, opposite the direction of the fixed blade portion


256


, so that the edges


268


extend substantially oppositely away from the blade pivot joint


258


. In order for there to be room for the moving blade


262


to extend alongside the base portion


254


, the spring


274


and its base


280


rotate clockwise about the spring pivot with respect to the base portion


254


of the first scissors leg


252


, until the pin


284


reaches the position in the hole


286


shown in FIG.


25


. Further movement of the folding scissors


250


relative to the handle


42


counterclockwise from the position shown in

FIG. 25

, as by pushing against the base portion


254


and the handle


264


, takes the folding scissors


250


the remaining distance into the cavity


70


, to the stowed position shown in

FIG. 26

, in which the spring


274


is free of contact with the back surface


294


. Nevertheless, there is room for the spring


274


to rotate counterclockwise slightly with respect to the base portion


254


of the first scissors leg


252


and come into contact with the back surface


294


, as a result of the freedom of the pin


284


to move within the hole


286


. When the folding scissors


250


are stowed within the cavity


70


the thumb tab


266


lies against the interior surface of the channel base portion


56


leaving room for the jaws


200


of the pliers to be folded into the cavity.




The scissors


250


can be unfolded from the stowed position to prepare them for use by engaging the hook


290


in the base portion


254


of the first scissors leg


252


to rotate it up a small distance from the base portion


56


of the handle


42


, about the pivot pin


50


, until the peripheral surface


293


of the base portion


254


encounters the catch


60


. As the first scissors leg


252


reaches the position shown in

FIG. 25

, a peripheral, or outer surface


292


of the U-shaped portion


291


of the spring


274


also encounters the catch


60


, which urges the spring


274


to pivot about the pivot pin in a clockwise direction with respect to the base


254


of the first scissors leg


252


, until the pivot pin


283


moves past the catch


60


. This keeps the tip


276


of the spring


274


clear of a back surface


294


of the moving blade


262


as the scissors are moved toward the operational configuration shown in

FIGS. 22 and 23

. Finally, once the first scissors leg


252


is fully extended and latched with respect to the handle


42


, the second scissors leg


260


is manually moved clockwise about the blade pivot joint


258


, bringing the handle


264


toward the base portion


254


of the first scissors leg


252


. This makes the scissors ready for use.




In order to distribute the pressure of the catch


60


sufficiently to resist undesirable wear on the peripheral, or outer surface


293


of the base portion


254


of the first scissors leg


252


, the shape of the outer base surface


292


corresponds closely with the arcuate peripheral surface


293


of the base portion


254


, except for the difference between the notch


282


and the notch


272


.




Container Opener




One of the folding tool bits of the folding multipurpose tool


40


, as shown in

FIG. 22

, is a combined can opener and bottle opener


300


mounted at the blade pivot end


48


of the handle


44


, where its base


302


is mounted on the pivot pin


50


, for rotation between a stowed position within the cavity


72


and an extended position, in which the catch


60


on the latch spring


58


of the handle


44


engages a notch


106


, as shown in

FIGS. 27 and 28

. A bore


304


which fits about the pivot pin


50


defines a pivot axis


306


that coincides with the central axis of the pivot pin


50


.




The container opener


300


has a generally planar body


308


with opposite sides defining opposite side planes, a right side plane


310


and a left side plane


312


, as viewed when using the opener


300


. A generally flat back surface


314


is perpendicular to the side planes


310


and


312


and defines a reference plane. Although the back surface


314


need not be precisely planar it does, nevertheless, define generally the location of the reference plane extending perpendicular between the side planes


310


and


312


. A nose portion


316


has a front end


318


and is directed forward at a downward angle


319


from the back surface


314


and the corresponding reference plane.




A hook


320


has a tip


322


located in or adjacent the side plane


310


. The tip


322


is directed forwardly, generally in line with a bottom margin


324


of the body


308


. A surface


323


extends diagonally rearward from the tip


322


toward the right side plane


312


, and is seen clearly in FIG.


28


. The tip


322


is thus pointed and able to engage a rim of a crown cap easily. A surface


325


parallel with the left side plane


310


is recessed laterally from the side plane


310


and defines a throat space between the tip


322


of the hook


320


and a more rearwardly located portion of the body


308


. A rearward surface of the tip portion


322


extends transversely with respect the body


308


and is generally vertical and thus approximately perpendicular to the side plane


310


and the reference plane corresponding to the back surface


314


. A sharp edge


326


lies substantially in the side plane


310


, aligned with the tip


322


, and is defined by a beveled or diagonally extending surface


328


extending obliquely forward from the edge


326


toward the side plane


312


. The tip


322


may be spaced rearwardly from the front end


318


by a distance


329


of 0.72 inch in a preferred embodiment of the invention.




The shape of the tip


322


and the location of the throat space enable the tip


322


to extend to the left to be hooked beneath the crimped rim of a “tin” can or similar container whose top is to be removed using the opener


300


so that the rim extends into the throat space while the edge


326


cuts the top of the can. This configuration also enables the opener


300


to have a conveniently small depth


327


of 0.5 inch or less between the back


314


and the bottom


324


, to avoid needing excessive space for stowage in the cavity


72


or in another tool handle.




A groove or nail nick


330


may be provided to facilitate raising the opener


300


from a stowage position within the handle


44


to extend it to the position shown in FIG.


22


.




A wire stripper


332


in the form of a beveled notch is provided along the bottom


324


and includes a sharpened edge


334


.




The opener


300


may be machined from a suitable steel blank, or may be manufactured by metal injection molding and sintering methods, if desired.




As shown in

FIGS. 29

,


30


, and


31


, a somewhat similar opener


340


may be manufactured by laminating to one another a pair of layers which may be fine blanked and coined or semi-pierced. A first layer


342


, which is the left side when the opener is in use, includes a nose portion


344


on a body


346


. A forward lower margin portion


348


of the body


346


faces diagonally downward and forward. A second layer


350


, which is the right side when the opener is in use, is located closely alongside the first side layer


342


, and the two layers


342


and


350


are aligned with each other by pin-like projections


352


and a bar-like projection


354


on the second side layer


350


which extend into corresponding apertures


356


and


358


defined in the first side layer


342


. The projections


352


and


354


may be produced by semi-piercing the second side layer


350


while the openings


356


and


358


may be provided by fine blanking procedures.




At the bottom of the second side layer


350


is a hook


360


extending forward from the body portion


346


of the opener. The hook


360


is bent at an angle of about 15°, for example, to project forward diagonally into the space beneath the first layer


342


, ahead of the lower margin


348


. The hook


360


and the lower margin


348


cooperatively define a throat space


362


behind the tip of the hook


360


, so that the tip of the hook


360


can engage the bottom of the crimped rim of a “tin” can with the rim extending into the throat


362


as the nose portion


344


of the opener


340


is used to pierce and cut away the top member of the container. Since the first side layer


342


has a thickness of only 0.050 inch and has sharp corner edges


364


as a result of being cut from a sheet of steel stock, it performs effectively, if not particularly efficiently, in cutting away the lid of a “tin” can.




A wire stripper


366


, similar to the wire stripper


332


, may be provided in the lower margin of the left side layer


342


.




It will be understood that the openers


300


and


340


could also be made as mirror opposites of the openers described.




Interlocking Blades




In order to stabilize the handles


42


,


44


with respect to each other during use of one of the folding blades of the multipurpose folding tool, an interlock portion


370


may be provided on one of the tool bits such as a straight screwdriver


372


stowed within the handle


42


, while a mating interlock portion


374


is provided on another folding tool bit such as a cruciform screwdriver


376


stowed within the handle


44


in a position opposite the screwdriver


372


. As may be seen in

FIGS. 17 and 32

, the interlock portions


370


and


374


include respective sloping, inclined surfaces that fit against each other, while face surfaces


378


and


380


that are extensions of the sides of the screwdrivers


372


and


376


extend alongside other tool blades or bits stowed within the opposite handles, so that the relationship between the interlock portions


370


and


374


resists lateral movement of the handles


42


and


44


in respect to each other during use of one of the tool blades or bits stowed ordinarily in either of the handles


42


and


44


. Since the interlocks


370


and


374


protrude only a small distance above an imaginary plane defined generally by the rims


62


,


64


and the generally coplanar back surfaces of the blades and tools stowed in each of the handles


42


and


44


, the interlocks


370


and


374


do not detract noticeably from comfort during use of the pliers jaws


200


. They do, however, provide hooks to be engaged by one's fingernail to open a blade or tool bit from its position of storage within a respective one of the handles of a multipurpose tool so that tool bits or blades stowed between other tool bits can be opened easily from the handle in which they are stowed.




It will be understood, as may be seen in

FIG. 33

, that an additional pair of interlocks


370


′ and


374


′ may be provided on another pair of oppositely located tool blades in the handles


42


and


44


, so that two pairs of interlocks are available to keep the handles


42


and


44


aligned with each other during use of a selected tool bit or blade including one of the interlocks.




As may be seen with reference to

FIGS. 34

,


35


,


36


,


37


, and


38


, not only may such interlocks be in the form of portions


370


and


374


with inclined mating surfaces and defining hooks, but a respective portion of each tool blade may be machined to a reduced thickness, leaving interlocking flat portions


382


and


384


of reduced thickness able to interlockingly overlap one another as shown in

FIGS. 35 and 36

. Such overlapping interlocking portions


382


and


384


may each include an almond-shaped opening


385


serving as a nail nick extending through the interlock portion, or overlapping portions


386


and


388


as shown in

FIGS. 37 and 38

, may be shaped to present a hook to be engaged by one's fingernail to open a particular blade or tool bit from position between other blades or tool bits.




Blade Latch Security Referring next to

FIGS. 4

,


39


, and


40


, a flat surface


400


, between the cam lobe


116


and the inner face


110


of the notch


106


, in a base


114


of a folding blade or tool bit such as the screwdriver


46


, rather than being precisely parallel with the channel base or back surface


56


, is inclined outwardly, away from the pivot axis


112


seen in

FIG. 4

, by an angle


402


which is slightly smaller than the angle


404


by which the inner surface


403


of the latch spring


58


diverges outward from the plane


405


defined by the channel base


56


as a result of deflection of the latch spring


58


by the cam lobe


116


. The outwardly inclined orientation of the flat surface


400


relative to a surface parallel with the plane


405


of the channel base


56


gives the notch


106


a slightly, but significantly, deeper surface


110


located opposite the inner face of or in contact with the catch


60


when the inner surface of the latch spring


58


rests on the cam lobe


116


. Where the angle


402


is 2°, sloping the flat surface


400


closer to the orientation of the spring


58


, while still maintaining an angular divergence of about 1° of arc, gives a depth of engagement of about 0.003 inch, or 6% greater than when the flat surface


400


is parallel with the plane


405


. Pressure of the latch spring


58


against the cam lobe


116


still urges the blade, for example, the screwdriver


46


, in a counterclockwise direction until the outer face of the catch


60


encounters the shoulder


108


of the blade, as shown in enlarged view in FIG.


39


.




Preferably, the notch


106


has a depth


406


beneath the flat surface


400


that is great enough to permit manufacture by use of a blanking die with a radius large enough to have ample strength. This depth


406


will be greater than the depth


408


of the catch


60


, which is limited by the ability of the latch spring


58


to flex far enough for the catch


60


to be removed from the notch


106


without exceeding the elastic limit of the latch spring


58


.




As shown in

FIG. 40

, in a multipurpose tool in which the latch spring


58


′ includes no catch corresponding with the catch


60


, the flat surface


400


is inclined outward at an angle


402


with respect to the plane


405


defined by the base portion


56


. The flat surface


400


thus diverges slightly, preferably by about 1°, from the orientation of the inner surface of the deflected latch spring


58


′ that bears on the base


114


of the blade. As a result, the spring


58


′ presses against the cam lobe


116


and urges the blade in a counterclockwise direction as seen in

FIG. 4

, keeping the shoulder


108


engaged against the outer end


410


of the latch spring


58


′, as shown in FIG.


40


.




Alternative Handle Configuration




The present invention may also be embodied in a folding multipurpose tool including a handle


412


, shown in

FIGS. 41-48

. Such a tool might be similar to the tool


40


described above and shown in

FIG. 1

, but would incorporate the handle


412


in place of the handle


44


, and a similar, mirror-image handle could be substituted also for the handle


42


of the tool


40


shown in FIG.


1


.




The handle


412


has generally the form of an elongate channel with a pair of opposite ends, a blade pivot end


414


, and a tool jaw end


416


.




Folding blades (not shown) such as the straight screwdriver blade


46


and other screwdriver blades, knife blades, files, and folding scissors may be mounted in the same fashion as in the folding tool


40


at the tool blade end


414


of the handle


412


, arranged to pivot about an axis defined by a pivot pin


418


similar to the pivot pin


50


described above. For the sake of simplicity, while the heads of the pivot pin


418


are shown in

FIGS. 41

,


44


,


47


, and


48


, the pivot pin


418


is omitted from

FIGS. 42

,


43


,


45


, and


46


.




The handle


412


is of sheet metal blanked and pressed into the form shown, in which a main channel includes a channel base


420


and a pair of sidewalls


422


and


424


. The sidewall


422


is connected with the channel base


420


in a smoothly curved bend providing a rounded corner for a comfortable grip. A latch spring


426


extends from the channel base


420


and carries a catch


428


.




A latch release mechanism similar to that provided in the tool


40


may be associated with the handle


412


, as is shown by the inclusion of a latch release operating lever


430


attached to the sidewall


422


by a fastener such as a rivet


432


. The operating lever


430


projects outwardly through an opening


434


defined in the channel base


420


and outer sidewall


422


, as seen best in

FIGS. 41 and 42

.




An inwardly directed rim


436


extends along a margin of the sidewall


422


from the tool blade end


414


toward the jaw pivot end


416


, following the contour of the margin of the sidewall


422


, including a nail nick access indentation


438


. The rim


436


merges with the outer sidewall


422


giving a smoothly rounded surface and additional area to be gripped and squeezed, as described above with respect to the rims


62


and


64


.




A hole


440


is provided in the channel base portion


420


of the handle


412


to receive a fastener to attach a spring such as the spring


216


shown in

FIG. 15

, to act on a tang of a tool such as a pliers jaw.




As in the handle


44


shown in

FIG. 15

, the sidewalls


422


and


424


include a pair of flanges


442


and


444


at the jaw pivot end


416


of the handle


412


, and the flanges


442


,


444


define respective openings


446


and


448


to receive a jaw pivot pin


449


shown partially cutaway in FIG.


44


. The channel base


420


includes an end surface


450


corresponding with the end surface


238


described above in connection with the tool handle


44


.




Interconnected with the sidewall


424


is a side wing portion


452


that initially extends away from the sidewall


424


, curving arcuately as shown at


454


, and then extends flat and approximately parallel with the sidewall


424


, to define a side trough


456


facing in a direction opposite that of the main channel defined between the sidewalls


422


and


424


. This aspect of the handle


412


is similar to a portion of the tool described in copending U.S. patent application Ser. No. 08/961,055, of which the disclosure is hereby incorporated herein.




The sidewall


424


is cut to define a blade locking member


458


, bent with respect to the sidewall


424


to project at a small angle into the side trough


456


, in position for its front surface


459


to engage the base of a folding outer blade


460


shown in its extended position in

FIG. 48. A

large radially extending axial bearing


461


mounted on the jaw pivot pin


449


keeps the blade


460


attached to the handle


412


, supporting it and allowing it to pivot between a folded position shown in FIG.


47


and the extended position shown in

FIG. 48. A

small detent bump


462


is provided on the blade locking member


458


, and an upper surface of the blade locking member


458


defines a notch


464


to receive a projecting member (not shown) associated with the folding outer blade


460


, to establish properly the folded position of the outer blade


460


, shown in FIG.


47


.




A front margin portion


466


of the side wing portion


452


is arcuately curved so as to provide access to push the blade locking member


458


. A portion


468


of the margin of the side wing portion


452


is shaped to provide access to a nail nick


470


in the tip of the folding outer blade


460


in order to begin moving it from its folded position in which it is held by interaction of the detent bump


462


with a corresponding dimple (not shown) in the folding outer blade


460


.




A bolster


472


is mounted on the handle


412


at the blade pivot end


414


, closing the end of the side trough


456


and presenting a smoothly rounded surface having a desirable appearance.




The terms and expressions which have been employed in the foregoing specification are used therein as terms of description and not of limitation, and there is no intention, in the use of such terms and expressions, of excluding equivalents of the features shown and described or portions thereof, it being recognized that the scope of the invention is defined and limited only by the claims which follow.



Claims
  • 1. A folding scissors, comprising:(a) a handle defining a cavity; (b) a first pivot pin interconnected with said handle; (c) a first scissors leg having a base attached to and moveable about said first pivot pin with respect to said handle, between a stowed position in said cavity and a deployed position, said first scissors leg having a fixed blade portion extending from said base thereof; (d) a second scissors leg interconnected with said first scissors leg by a blade pivot joint, said second scissors leg including a moving blade portion and a handle portion located opposite each other with respect to said blade pivot joint, and said handle portion of said second scissors leg having a back surface; and (e) a finger-like spring extending alongside said base of said first scissors leg, said spring having a base portion located alongside said base of said first scissors leg and interconnected therewith by a spring pivot spaced apart from said first pivot pin, said spring being movable with respect to said first scissors leg about said spring pivot, said spring also having an outer end resting on said back surface of said handle portion of said second scissors leg when said blade portions are in a cutting relationship, whereby said back surface of said handle portion of said second scissors leg moves said outer end and thereby causes said spring to flex elastically as said scissors legs are moved about said blade pivot in a blade closing direction.
  • 2. The folding scissors of claim 1 wherein said second scissors leg is moveable with respect to said first scissors leg about said blade pivot joint in a blade opening direction to a stowage configuration in which said blade portions extend oppositely away from each other, said back surface of said handle portion being spaced apart from said outer end when said folding scissors are in said stowage configuration.
  • 3. The folding scissors of claim 2 wherein said base portion of said spring is movable about said spring pivot with respect to said base of said first scissors leg only within a predetermined angle, between a first position occupied when said blade portions are in said cutting relationship and a second position occupied when said scissors are in said stowage configuration, said moving blade of said second scissors leg lying alongside said base of said first scissors leg, and said back surface of said moving blade portion of said second scissors leg being free from contact with said spring when said base portion of said spring is in said second position.
  • 4. The folding scissors of claim 1 wherein a portion of said spring extends around said first pivot pin and is spaced apart from said first pivot pin, thereby being free to flex without coming into contact against said pivot pin.
Parent Case Info

This application is a continuation-in-part of U.S. patent application Ser. No. 09/479,411, filed Jan. 12, 2000.

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Number Name Date Kind
79191 Bergner Jun 1868 A
542601 Baker Jul 1895 A
858003 Klever Jun 1907 A
2392118 Cacarillo Jan 1946 A
2512862 Ingwer Jun 1950 A
2524653 Dalley Oct 1950 A
3196540 Porzky Jul 1965 A
3834022 Students Sep 1974 A
4203208 Tausendfreundt et al. May 1980 A
4238862 Leatherman Dec 1980 A
4563833 Aucoin Jan 1986 A
4942637 Yeang-Yai Jul 1990 A
5168629 Willard Dec 1992 A
5745997 Berg et al. May 1998 A
5946752 Parrish Sep 1999 A
5979059 Leatherman et al. Nov 1999 A
5979959 Rivera Nov 1999 A
6014787 Rivera Jan 2000 A
6065213 Rivera May 2000 A
6098225 McIntosh et al. Aug 2000 A
Foreign Referenced Citations (5)
Number Date Country
2322229 May 1974 DE
0 714 736 Jun 1996 EP
0 771 622 May 1997 EP
0 854 014 Jul 1998 EP
1 023 972 Nov 2000 EP
Non-Patent Literature Citations (5)
Entry
Kershaw, small pocket knife with scissors, on sale prior to Jan. 12, 1999 SOG “PowerLock”™ tool Model S-60.
SOG, PowerLock folding tool model S-60, on sale at least as early as May 1999, instruction sheet and photographs.
Buck Knives, Bucklite multipurpose folding tool, model 355, on sale prior to May 1999, photographs.
Folding scissors marked INOX France, on sale at least as early as 1994, photographs.
Folding scissors with chain, on sale at least as early as 1994, photographs.
Continuation in Parts (1)
Number Date Country
Parent 09/479411 Jan 2000 US
Child 09/632630 US