Patent Application
20230236465
This invention relates to devices that can controllably vary the properties of graphene with respect to different wavelengths of electromagnetic radiation and particularly its optical properties. The electronically variable optical surfaces of the invention comprise graphene layers with intercalated metal (e.g. lithium) ions.
The ability to control the visible properties of a surface finds application in many different contexts. If you can control the wavelength of the visible light which is reflected or emitted from a surface, you can change the colour of the surface. Smart optical surfaces find potential use in the field of wearable technologies, as well as in multispectral display devices as adaptive reflectors and as indicators of the state of charge of a battery.
External stimuli (e.g., temperature, electric field, light, and reagent) can induce phase transitions from amorphous to crystalline or metallic to insulating states, leading to drastic changes in the optical properties of a material.
These phase transitions have been utilised for non-volatile photonic applications (Nature Photonics, 2017, 11, 465-476). Additionally, Hosseini et al. (Nature, 2014, 511, 206-211) describes optoelectronic frameworks comprising phase-change materials for use in display devices, and Lin et al. (Nat. Mater., 2018, 261-267) describes thermochromic halide perovskite solar cells which undergo thermally-driven, moisture-mediated reversible phase transition, useful in smart photovoltaic window applications. Unfortunately, low mobility of free carriers on these crystals limits the free carrier response in infrared wavelengths, while the free carrier response in the visible wavelengths is governed by interband electronic transitions. As a result, known colour-changing materials display poor efficiency in real-life applications.
Yu et al. (Proc. Natl. Acad. Sci. USA., 2014, 111, 36) describes adaptive optoelectronic camouflage systems which replicate the visual appearance modulation of cephalopod skins without any user input.
More recently, Kocabas et al. (Nano Lett. 2018, 18, 4541-4548) have described the use of graphene layers as controllable emitters of thermal radiation. These devices comprise a porous polyethylene membrane, an ionic liquid and a plurality of atomic layers of graphene. Again, the efficiency of these materials has a strong wavelength dependence, thereby limiting their functionality to a narrow spectral range.
It is an aim of certain embodiments of this invention to provide a graphene-based electro-optical device that is more efficient than prior art devices.
Another aim of certain embodiments of this invention is to provide a graphene-based electro-optical device with a broad optical tunability covering all wavelength regimes in the electromagnetic spectrum from ultraviolet to microwave.
In a first aspect of the present invention, there is provided a device for controlling the optical properties and/or emissivity of an active layer, the device comprising:
In a second aspect of the present invention, there is provided a method of varying the optical properties and/or emissivity of the first surface of the active layer of the device of the first aspect, the method comprising varying the electric potential that is applied between the cathode layer and the active layer.
When an electric potential is applied between the cathode layer and the active layer, metal (e.g. lithium) ions from the liquid electrolyte intercalate between the graphene layers of the active layer, resulting in a change in the electrical, optical and emissive properties of the active layer. When fully charged (˜3.7 V), the intercalation of the metal (e.g. lithium) ions from the liquid electrolyte into the graphene layers causes the first surface of the active layer to present a substantially reflective colour (e.g. gold). The intercalated graphene also exhibits high infrared reflectivity and suppressed infrared emissivity. At 0 V, most of the metal (e.g. lithium) ions of liquid electrolyte are present in the porous membrane and few remain intercalated in the active layer. As a result, the first surface of the active layer presents a substantially absorptive colour (e.g. dark grey/black) and also exhibits high emissivity, e.g. of infrared radiation or terahertz radiation. The changes in optical properties and emissivity of other wavelengths, e.g. infrared radiation, terahertz radiation and ultraviolet radiation, occur at different voltages, meaning that the properties of the active layer with respect to different portions of the electromagnetic can be controlled by varying the applied potential. Additionally, it may be that a portion of the metal (e.g. lithium) ions from the liquid electrolyte are deposited onto the second surface of the active layer as solid metal (e.g. solid lithium metal) when an electric potential is applied between the cathode layer and the active layer.
For the avoidance of doubt, when an electric potential is applied between the cathode layer and the active layer, it may be that all of the metal (e.g. lithium) ions intercalate into the graphene layers, or it may be that a portion of the metal (e.g. lithium) ions intercalate into the graphene layers and another portion of the metal (e.g. lithium) ions are deposited as solid metal (e.g. solid lithium metal) onto the second surface of the active layer.
In a third aspect of the present invention, there is provided a method of making a device of the first aspect of the invention, the method comprising the steps of: (i) contacting the second surface of the porous membrane with the metal (e.g. lithium) ion source (ii) diffusing liquid electrolyte comprising metal (e.g. lithium) ions into the porous membrane; and (iii) contacting the second surface of the active layer with the first surface of the porous membrane.
The device of the first aspect may be suitable for carrying out the method of the second aspect. The method of the second aspect of the invention may be carried out on the device of the first aspect.
The device of the first aspect may be obtainable by (e.g. obtained by) the method of the third aspect. The method of the second aspect of the invention may be carried out on the device obtainable by (e.g. obtained by) the method of the third aspect.
The invention also provides a battery level indicator comprising the device of the first aspect.
The invention also provides a multispectral display device comprising the device of the first aspect.
The metal ions may be selected from the group comprising: lithium, aluminium, sodium, potassium, platinum, gold, silver, copper or nickel. The metal ions may be lithium ions or aluminium ions. Preferably, the metal ions are lithium ions.
The device may further comprise a protective layer, in contact with the first surface of the active layer. If present, the protective layer is typically transparent to visible light. The protective layer may allow greater than 50% transmittance of visible light. The protective layer may allow greater than 70% (e.g. greater than 80%) transmittance of visible light. The protective layer may also be transparent to infrared radiation and/or terahertz radiation. The protective layer may also be transparent to ultraviolet radiation. The protective layer may allow greater than 50% transmittance of visible light. The protective layer may allow greater than 70% (e.g. greater than 80%) transmittance of infrared radiation and/or terahertz radiation. The protective layer may allow greater than 70% (e.g. greater than 80%) transmittance of ultraviolet radiation. The protective layer may comprise one or more of: polyethylene, polypropylene, fluorinated ethylene propylene, diamond-like carbon, polytetrafluoroethylene, parylene, chlorinated parylene, fluorinated parylene, parylene derivatives, silicon and germanium thin films. The protective layer may comprise one or more of: polyethylene, polypropylene, fluorinated ethylene propylene, diamond-like carbon, polytetrafluoroethylene, parylene, chlorinated parylene, fluorinated parylene, silicon and germanium thin films. The protective layer may comprise one or more of: polyethylene, polypropylene, fluorinated ethylene propylene, diamond-like carbon, polytetrafluoroethylene, silicon and germanium thin films. The protective layer may be polyethylene. The protective layer may be low density polyethylene. The protective layer may be diamond-like carbon. The protective layer may have a thickness in the range 1 μm to 100 μm. The protective layer may have a thickness in the range 5 μm to 50 μm. The protective layer may have a thickness in the range 8 μm to 30 μm. The protective layer may have a thickness in the range 10 μm to 25 μm.
There may be adhesive means between the protective layer and the active layer. This adhesive means will typically either be transparent to visible light or it will be patterned such that it covers 50% or less (e.g. 10% or less) of the first surface of the active layer. Where the adhesive means is transparent to visible light, it may also be transparent to infrared radiation and/or terahertz radiation. Where the adhesive means is transparent to visible light, it may also be transparent to ultraviolet radiation. Alternatively, the protective layer may have been treated in such a way as to increase the adhesion between the protective layer and the active layer. The protective layer may have been treated with a plasma, e.g. an oxygen plasma, to increase the adhesion between the protective layer and the active layer.
The active layer comprises 5 to 500 atomic layers of graphene. The active layer may comprise 15 to 500 atomic layers of graphene. The active layer may comprise 25 to 500 atomic layers of graphene. The active layer may comprise at least 50 atomic layers of graphene. The active layer may comprise 50 to 500 atomic layers of graphene. The active layer may comprise at least 100 atomic layers of graphene. The active layer may comprise no more than 400 atomic layers of graphene. The active layer may comprise no more than 300 atomic layers of graphene. The active layer may comprise no more than 200 atomic layers of graphene. The active layer may comprise no more than 150 atomic layers of graphene. The active layer may comprise 100 to 200 atomic layers of graphene. Preferably, the active layer may comprise 50 to 150 atomic layers of graphene. Without wishing to be bound by theory, it is believed that when the active layer comprises more than 500 atomic layers of graphene, diffusion of metal (e.g. lithium) ions into the distal layers of the multilayer graphene is insufficient and thus no discernible change in the optical properties of the active layer is achieved. Likewise, if too few layers are used the net effect in visible light reflectivity may not be sufficient to provide a visible difference detectable to the human eye. Fewer layers of graphene may still be suitable for applications in which the control of emissivity is desired and the control of the visible properties is less important.
It may be that the device is configured such that just a portion of the first surface of the active layer is visible when the device is use. For example, less than 80% of the first surface of the active layer may be visible. It may be that the devices is configured such that substantially all (e.g. greater than 90%) of the first surface of the active layer is visible when the device is in use. The first surface of the active layer may be visible through the protective layer (if present). The device may be configured, e.g. arranged in its housing, in such a way that the visibility of the first surface of the active layer may be unobstructed to the user.
It may be that the layered structure described above is situated in a housing and the first surface of the active layer is visible through an aperture in the housing. Thus the aperture may be a gap in the housing or the aperture may formed of a material that is transparent to visible light , infrared radiation and/or terahertz radiation.
When used as a battery level indicator, the first surface of the active layer may be visible at the surface of the battery. Typically, the visual appearance of the first surface active layer provides the user with an indication of the level of charge in the battery. If the visible portion of the first surface of the active layer presents a substantially reflective colour, the battery may be fully charged. If the visible portion of the first surface of the active layer presents a substantially absorptive colour, the batter may be fully discharged.
Typically, when the devices of the invention are produced, the atomic layers of graphene are bonded together as the atomic layers are in graphite. Where this is the case, typically the first time an electric potential is applied between the cathode layer and the active layer, the ions of the liquid electrolyte intercalate in between the graphene atomic layers, separating them and causing the interlayer bonding in the graphitic structure to cease. More of one set of ions in the liquid electrolyte (e.g. cations, preferably lithium cations) intercalate than the other set of ions (e.g. anions) in this initial intercalation step and in any subsequent application of electric potential. Typically, only the metal (e.g. lithium) cations intercalate in between the graphene atomic layers. The metal (e.g. lithium) ion source provides additional metal (e.g. lithium) ions to the liquid electrolyte for intercalation in between the graphene atomic layers. The inventors used Raman spectroscopy to demonstrate the intercalation of metal (e.g. lithium) ions into the graphene atomic layers. It is believed that the graphitic bonding does not reform once the electric potential is removed and at least some of the intercalated metal (e.g. lithium) ions remain in between the graphene. When the potential is reversed, the metal (e.g. lithium) cations are believed to de-intercalate from between the graphene atomic layers and return to the liquid electrolyte and/or the metal (e.g. lithium) ion source.
The graphene atomic layers may have a graphitic structure.
Alternatively, the atomic layers of graphene may be present in the form of a stack of independent single layer graphene flakes. The atomic layers of graphene may be present in the form of independent few-layer graphene flakes, e.g. graphene flakes that are 2 to 5 atomic layers thick. The atomic layers of graphene may be present in the form of a mixture of independent single layer and few-layer graphene flakes. Independent, in this context means that the bonding between the graphene flakes is non-graphitic. In these embodiments, metal (e.g. lithium) ions are typically intercalated between the graphene flakes.
The graphene is typically pristine graphene, e.g. graphene that is greater than 90 atomic% carbon, graphene that is greater than 95 atomic % carbon, or graphene that is greater than 99 atomic % carbon. The graphene may have a sheet resistance of 20 kΩ/sq or less, 10 kΩ/sq or less, 5 kΩ/sq or less, 1 kΩ/sq or less, 0.5 kΩ/sq or less, or 0.1 kΩ/sq or less. The graphene may be formed by chemical vapour deposition (CVD). CVD graphene is believed to be more effective than graphene obtained by other means.
The graphene in the active layer may act as an anode. Alternatively, the device may further comprise an additional anode in electrical communication with the active layer. The additional anode may be a copper anode.
Where an additional anode is present, it may be that the anode is situated such that it does not prevent the passage of metal (e.g. lithium) ions from the porous membrane to the active layer. Likewise, it may be that the anode is situated such that it does not obstruct the view to the active layer. The anode may be in contact with no more than 50% (e.g. with no more than 20%) of the surface area of the first surface of the porous membrane. The anode may be in contact with no more than 50% (e.g. with no more than 20%) of the surface area of the first or second surface of the active layer.
The active layer may be in contact with at least 50% of the surface area of the first surface of the porous membrane, e.g. at least 75% or at least 95% of the first surface of the porous membrane.
The active layer may be flat. Alternatively, the active layer may be corrugated.
The device may be a planar device. The protective layer (if present), the active layer, the additional anode layer (if present), the porous membrane, the metal (e.g. lithium) ion source and the cathode layer together form a stack.
The device may be a tunable plasmonic device. In such an embodiment, the active layer is corrugated.
The porous membrane may be a non-woven material. The porous membrane may be formed of a natural material, e.g. cotton, cellulose. The porous membrane may be formed of a synthetic material. The porous membrane may be a polymeric membrane. The porous membrane may comprise one or more of polyethylene, polypropylene, poly(tetrafluoroethylene), polyvinyl chloride, cellulose paper, polyvinylidene fluoride (pvdf), polyolefins, polyester, nylon, nanofiber separators. The porous membrane may be a ceramic membrane.
The porous membrane may have a thickness in the range 1 μm to 1 mm. The porous membrane may have a thickness in the range 1 μm to 500 μm. The porous membrane may have a thickness in the range 1 μm to 250 μm. The porous membrane may have a thickness in the range 1 μm to 100 μm. The porous membrane may have a thickness in the range 5 μm to 50 μm. The porous membrane may have a thickness in the range 10 μm to 30 μm.
The porous membrane may have a pore size in the range of from 10 nm to 1 μm. The porous membrane may have a pore size in the range of from 10 nm to 500 nm. The porous membrane may have a pore size in the range of from 10 nm to 250 nm. The porous membrane may have a pore size in the range of from 10 nm to 100 nm. The porous membrane may have a pore size in the range of from 30 nm to 100 nm. The pore size may be selected such that metal (e.g. lithium) ions can pass through the porous membrane.
The porous membrane may have a porosity percentage of about 25% to about 50%. The porous membrane may have a porosity percentage of about 30% to about 50%. The porous membrane may have a porosity percentage of about 30% to about 40%. The porous membrane may have a porosity percentage of about 40% to about 50%.
The liquid electrolyte will typically be absorbed into the porous membrane. The porous membrane may be saturated with the liquid electrolyte. The liquid electrolyte may be absorbed into the fibres of the porous membrane and/or may be situated in the pores of the porous membrane.
The liquid electrolyte may comprise a metal (e.g. lithium) salt dissolved in a solvent, e.g. an organic solvent. The liquid electrolyte may comprise a lithium or aluminium salt dissolved in a solvent, e.g. an organic solvent. The liquid electrolyte may comprise a eutectic mixture comprising a lithium or aluminium salt. The liquid electrolyte will typically comprise a lithium salt dissolved in a solvent, e.g. an organic solvent.
The liquid electrolyte may comprise a metal (e.g. lithium) cation and an organic anion. The liquid electrolyte may comprise a lithium or aluminium cation and an organic anion. The liquid electrolyte may comprise a lithium cation and an organic anion. Examples of anions include: alkylsulfate (e.g. ethyl sulfate, methanesulfonate, trifluoromethylsulfonate), dialkylphosphate (e.g. dimethyl phosphate, diethylphosphatre), tosylate, dichloroacetic acid. acetate bis(trifluoromethylsulfonyl)imide, hexafluorophosphate, tetrafluoroborate, tetrachloroaluminate, and halide (e.g. chloride, bromide, iodide), dicyanamide, dihydrogen phosphate, hydrogensulfate, nitrate and thiocyanate. The liquid electrolyte may comprise a species selected from: lithium hexafluorophosphate, lithium hexafluoroarsenate monohydrate, lithium perchlorate, lithium tetrafluoro borate, lithium triflate, lithium bis(oxalato)borate, lithium hexafluoroarsenate, lithium difluoro(oxalato)borate, and aluminium 1-ethyl-3-methylimidazolium chloride (AlCl3:EMIMCI). The liquid electrolyte may comprise a species selected from: lithium hexafluorophosphate, lithium hexafluoroarsenate monohydrate, lithium perchlorate, lithium tetrafluoro borate, lithium triflate, lithium bis(oxalato)borate, lithium hexafluoroarsenate, and lithium difluoro(oxalato)borate. The liquid electrolyte is preferably selected from: lithium hexafluorophosphate, lithium hexafluoroarsenate monohydrate, lithium perchlorate, lithium tetrafluoro borate, lithium triflate, lithium bis(oxalato)borate, lithium hexafluoroarsenate, and lithium difluoro(oxalato)borate. The liquid electrolyte may comprise aluminium 1-ethyl-3-methylimidazolium chloride (AlCl3:EMIMCI). Preferably, the liquid electrolyte comprises lithium hexafluorophosphate.
The liquid electrolyte may further comprise one or more organic solvents. The one or more organic solvents may comprise cyclic and/or acyclic carbonate-based solvents, e.g. ethylene carbonate, propylene carbonate, dimethyl carbonate, diethyl carbonate, ethyl methyl carbonate, fluoroethylene carbonate. The one or more organic solvents may comprise ethylene carbonate and diethyl carbonate.
The liquid electrolyte may further comprise one or more additives, e.g. vinylene carbonate (VC), LiPO2F2 (LPF), VC+LPF, 1,3-propane sultone, adiponitrile, 2-propynyl methanesulfonate, cyclohexylbenzene, tert-amyl benzene. The additives may prevent the one or more organic solvents of the liquid electrolyte from penetrating the active layer. Typically, the first time an electric potential is applied between the cathode layer and the active layer, the additives form a coating on the second surface of the active layer. This additive coating remains on the second surface of the active layer when the electric potential is removed and in any subsequent application of electric potential.
The additive coating may give rise to selective transmission of metal (e.g. lithium) ions into the active layer. It may be that the additive coating allows more than one set of ions (e.g. cations) in the liquid electrolyte to intercalate than the other set of ions (e.g. anions). For example, the additive coating may allow the metal (e.g. lithium) ions of the liquid electrolyte to intercalate into the active layer while preventing transport of the liquid electrolyte itself into the active layer.
The metal (e.g. lithium) ion source may be in contact with substantially all portions of the second surface of the porous membrane that correspond to the portions of the first surface of the porous membrane that are in contact with the second surface of the active layer. Additionally, the metal (e.g. lithium) ion source may be in contact with substantially all portions of the first surface of the cathode layer. The metal (e.g. lithium) ion source may be patterned such that it comprises a plurality of single patches (pixels') that are electrically isolated from one another.
When an electric potential is applied between the cathode layer and the active layer, metal (e.g. lithium) ions in the metal (e.g. lithium) ion source may dissociate into the liquid electrolyte and intercalate between the graphene layers of the active layer.
The metal (e.g. lithium) ion source typically is in the form of a layer having a first surface and a second surface, the first surface being in contact with the second surface of the porous membrane and a second surface being in contact with the first surface of the cathode layer.
The metal (e.g. lithium) ion source may comprise a material selected from: lithium nickel manganese cobalt oxide (NMC), lithium cobalt oxide (LCO), lithium manganese oxide (LMO), lithium iron phosphate (LPF), lithium nickel manganese spinel (LNMO), lithium nickel cobalt aluminium oxide (NCA), and lithium metal (e.g. lithium foil, lithium chips, lithium-coated foils, lithium metal coating). The metal (e.g. lithium) ion source may comprise lithium nickel manganese cobalt oxide (NMC).
The cathode layer may comprise a material selected from: aluminium, stainless steel, copper, nickel, graphite-coated copper, graphite, or graphene film. The cathode layer may comprise aluminium. The cathode layer may be a foil.
The cathode layer may be substantially opaque to visible light. The cathode layer may prevent the transmission of visible light.
The first surface of the cathode layer may be coated in the metal (e.g. lithium) ion source. Alternatively, both the first surface and the second surface of the cathode layer may be coated in the metal (e.g. lithium) ion source.
The cathode layer and the metal ion source may be the same species. For example, where the metal ion is aluminium, the cathode layer may comprise aluminium and also act as the aluminium ion source.
The cathode layer may be patterned such that it comprises a plurality of single patches (‘pixels’) that are electrically isolated from one another. The cathode layer and/or the metal (e.g. lithium) ion source may be patterned such that the pixels of the ion source correspond to the pixels of the cathode layer. Typically, the cathode layer and the metal (e.g. lithium) ion source are patterned such that the pixels of the ion source correspond to the pixels of the cathode layer. When in use, it may be that the means for providing an electrical potential is such that the electric potential applied between each pixel and the active layer may be adjusted independently. This allows the optical properties and/or emissive properties of the portions of the active layer that correspond to the pixels of the ion source and cathode to be adjusted independently.
The device may comprise a power source which provides an electric potential to the means for applying an electric potential between the cathode layer and the active layer.
The invention also provides a battery and charge level indicator comprising a device of the invention. In these embodiments, at least a portion of the surface of the battery comprises the active layer. In such an embodiment, the active layer may present a substantially reflective colour (e.g. gold) when the battery is fully charged, and may present a substantially absorptive colour (e.g. black/grey) when the battery is discharged. Thus, the battery level indicator provides visual feedback of the level of charge in the battery. This visual feedback of the state of charge occurs without reducing the level of charge in the battery.
The invention also provides a reflector for a satellite comprising a device of the invention. In these embodiments, the material of which the external panels of a satellite are made is typically the active layer. High temperatures or temperature differences may be harmful to the satellite and its electronics. In such an embodiment, the optical properties of the active layer are varied to regulate the absorption of visible light and emission of infra-red radiation by the active layer. For example, the device may be configured to present a reflective colour when exposed to direct sunlight, and/or may be configured to present an absorptive colour when facing deep-space.
It may be that the electric potential that is applied between the cathode layer and the active layer is varied between 0 and 5 V.
The electric current flowing through the device may be varied between −1 and 1 A/cm2. To achieve intercalation of metal (e.g. lithium) ions between the graphene layers of the active layer, the electric current flowing through the device may be varied between 0 and 1 A/cm2. To achieve de-intercalation of metal (e.g. lithium) ions from between the graphene layers of the active layer, the electric current flowing through the device may be varied between 0 and −1 A/cm2.
Where the cathode layer and ion source are pixelated, the step of varying the electric potential that is applied between the cathode layer and the active layer typically comprises independently varying the electric potential that is applied between each pixel of the cathode layer and the active layer. Thus the emissive/reflective properties of the each pixel of the active layer can be controlled independently.
Alternatively, the electric potential may be applied between substantially all of the cathode layer and the active layer.
Typically, the optical properties that may be controllably varied in the method of the invention is the emissivity/reflectivity of the first surface of the active layer to radiation in the visible light range. It may be that the emissivity that is being controlled in the method of the invention is the emissivity of the first surface of the active layer to infrared radiation. It may be that the emissivity that is being controlled in the method of the invention is the emissivity of the first surface of the active layer to terahertz radiation. It may be that the emissivity that is being controlled in the method of the invention is the emissivity of the first surface of the active layer to ultraviolet radiation.
Without wishing to be bound by theory, it is thought that the nature of the properties of the first surface of the active layer is dependent on the degree of lithiation of the multilayer graphene. The degree of lithiation is dependent on the voltage that is applied. The potential that is applied may be such that the atomic ratio of metal (e.g. lithium):carbon in the multilayer graphene is greater than 1:10, e.g. from 1:5 to 1:7. This typically leads to low visible light emissivity and a reflective (e.g. gold) appearance, as well as low emissivity of infrared radiation and terahertz radiation. The potential that is applied may be such that the atomic ratio of metal (e.g. lithium):carbon in the multilayer graphene is from 1:10 and 1:18, e.g. from 1:12 to 1:14. This typically leads to low visible light reflectivity and an absorptive (e.g. black/grey) appearance but low emissivity of infrared radiation and terahertz radiation. The potential that is applied may be such that the atomic ratio of metal (e.g. lithium):carbon in the multilayer graphene is from 1:18 to 1:30, e.g. from 1:22 to 1:26. This typically leads to low visible light reflectivity and an absorptive (e.g. black/grey) appearance and high emissivity of infrared radiation but low emissivity of terahertz radiation.
The degree of lithiation of the multilayer graphene may be controlled by adjusting the electric potential applied to the device. A positive non-linear relationship may exist between the electric potential and the degree of lithiation. It may be a discrete intercalation stage corresponding to a particular wavelength regime is achieved across a range of applied electric potentials (see, for example,
It may be that the electric potential that is applied between the cathode layer and the active layer is from about 3.6 V to about 3.8 V. In certain specific devices of the invention, this leads to high visible light reflectivity and a reflective (e.g. gold) appearance, as well as low emissivity of infrared radiation and terahertz radiation.
It may be that the electric potential that is applied between the cathode layer and the active layer is from about 3.5 V to about 3.6 V. In certain specific devices of the invention, this leads to low visible light reflectivity and an absorptive (e.g. black/grey) appearance but low emissivity of infrared radiation and terahertz radiation.
It may be that the electric potential that is applied between the cathode layer and the active layer is from about 3.3 V to about 3.5 V. In certain specific devices of the invention, this leads to low visible light reflectivity and an absorptive (e.g. black/grey) appearance and high emissivity of infrared radiation but low emissivity of terahertz radiation.
The method of making the device of the first aspect may further comprise forming a plurality of graphene layers on a foil to generate the active layer. The layers may be formed by CVD. The foil is preferably Ni foil. The method may comprise separating the plurality of graphene layers from the foil, e.g. by etching.
Where a protective layer is in contact with the first surface of the active layer, the method may comprise to step of contacting the protective layer with the first surface of the active layer. The introduction of the protective layer onto the first surface of the active layer may occur prior to removal of the foil, where the plurality of graphene layers are grown on a foil.
The step of contacting the protective layer with the first surface of the active layer may further comprise applying an adhesive onto the first surface of the active layer and/or the protective layer and then contacting the protective layer and the first surface of the active layer. The adhesive may cover 50% or less (e.g. 10% or less) of the second surface of the active layer. The adhesive may be a hot melt adhesive.
Alternatively, the step of contacting the protective layer with the first surface of the active layer may further comprise treatment of the protective layer and then contacting the protective layer and the first surface of the active layer. The treatment of the protective layer may be treatment with a plasma, e.g. an oxygen plasma.
The step of contacting the second surface of the active layer with the first surface of the porous membrane may further comprise applying an adhesive onto the first surface of the porous membrane and then contacting the second surface of the active layer to the first surface of the porous membrane. The adhesive may be sufficiently porous to allow metal (e.g. lithium) ion transport between the porous membrane and the active layer. The adhesive may cover 100% or less of the second surface of the active layer. The adhesive may cover 50% or less (e.g. 10% or less) of the second surface of the active layer. The adhesive may be a hot melt adhesive.
Alternatively, the step of contacting the second surface of the active layer with the first surface of the porous membrane may further comprise treatment of the first surface of the porous membrane and then contacting the second surface of the active layer with the first surface of the porous membrane. The treatment of the porous membrane may be treatment with a plasma, e.g. an oxygen plasma.
Alternatively, the step of contacting the second surface of the active layer with the first surface of the porous membrane may comprise placing the second surface of the active layer onto the first surface of the porous membrane.
Typically step i) occurs before step ii) and step ii) occurs before step iii).
The step of contacting the second surface of the porous membrane with the metal (e.g. lithium) ion source typically comprises placing the second surface of the porous membrane on the metal (e.g. lithium) ion source.
Typically the metal (e.g. lithium) ion source and the cathode layer are supplied as a composite product. The step of contacting the second surface of the porous membrane with the metal (e.g. lithium) ion source typically comprises placing the second surface of the porous membrane on the composite metal (e.g. lithium) ion source/cathode layer.
It may be that the process comprises; forming a stack of the cathode layer, the metal (e.g. lithium) ion source, the porous membrane comprising the electrolyte, the active layer and optionally an anode; and subjecting the stack to force in order to push the layers of the stack together.
It may be that the process comprises; forming a stack of the cathode layer, the metal (e.g. lithium) ion source, the porous membrane comprising the electrolyte, the active layer and optionally an anode; placing the stack in a pouch; and vacuum sealing the pouch.
Said pouch typically has three edges sealed and one edge open. The portion of the pouch that is in contact with the first surface of the active layer is typically the protective layer. Vacuum sealing the pouch compresses the stack, pushing the layers of the stack together.
Typically, the methods of the invention provide a device of the first aspect in which the graphene atomic layers may have a graphitic structure. The method may comprise applying an electric potential between the cathode layer and the active layer to form a device of the first aspect in which the graphene atomic layers are in the form of graphene flakes (i.e. single layer graphene flakes, few-layer graphene flakes or a mixture thereof). Typically, metal (e.g. lithium) ions from the electrolyte will be intercalated between said graphene flakes during a method of the invention.
The present application and invention further includes the subject-matter of the following numbered paragraphs:
1. A device for controlling the optical properties and/or emissivity of an active layer, the device comprising:
2. The device of paragraph 1, wherein the device further comprises a protective layer in contact with the first surface of the active layer.
3. The device of paragraph 2, wherein the protective layer may comprise one or more of: polyethylene, polypropylene, fluorinated ethylene propylene, diamond-like carbon, polytetrafluoroethylene, silicon and germanium thin films.
4. The device of paragraph 3, wherein the protective layer is polyethylene, optionally wherein the protective layer is low density polyethylene.
5. The device of any of paragraphs 2 to 4, wherein the protective layer has a thickness in the range 1 μm to 100 μm.
6. The device of any of paragraphs 1 to 5, wherein the active layer comprises from 50 to 500 atomic layers of graphene.
7. The device of any of paragraphs 1 to 6, wherein the active layer comprises from 100 to 200 atomic layers of graphene.
8. The device of any of paragraphs 1 to 7, wherein the active layer is flat.
9. The device of any of paragraphs 1 to 8, wherein the device is a tunable plasmonic device.
10. The device of paragraph 9, wherein the active layer is corrugated.
11. The device of any of paragraphs 1 to 10, wherein the porous membrane is a polymeric membrane.
12. The device of paragraph 11, wherein the porous membrane comprises one or more of: polyethylene, polypropylene, poly(tetrafluoroethylene), polyvinyl chloride, cotton, cellulose, cellulose paper, polyvinylidene fluoride (pvdf), polyolefins, polyester, nylon, nanofiber separators.
13. The device of any of paragraphs 1 to 12, wherein the liquid electrolyte is absorbed into the porous membrane.
14. The device of any of paragraphs 1 to 13, wherein the liquid electrolyte is selected from: lithium hexafluorophosphate, lithium hexafluoroarsenate monohydrate, lithium perchlorate, lithium tetrafluoro borate, lithium triflate, lithium bis(oxalato)borate, lithium hexafluoroarsenate, and lithium difluoro(oxalato)borate.
15. The device of any of paragraphs 1 to 14, wherein the lithium ion source is in contact with substantially all portions of the second surface of the porous membrane that correspond to the portions of the first surface of the porous membrane that are in contact with the active layer 16. The device of any of paragraphs 1 to 15, wherein the lithium ion source comprises a material selected from: lithium nickel manganese cobalt oxide (NMC), lithium cobalt oxide (LCO), lithium manganese oxide (LMO), lithium iron phosphate (LPF), lithium nickel manganese spinel (LNMO), lithium nickel cobalt aluminium oxide (NCA), lithium foil, lithium chips, lithium-coated foils, and lithium metal coating 17. The device of paragraph 16, wherein the lithium ion source is lithium nickel manganese cobalt oxide (NMC).
18. The device of any of paragraphs 1 to 17, wherein the cathode layer comprises a material selected from: aluminium, stainless steel, copper, nickel, graphite-coated copper, graphite, or graphene film.
19. The device of any of paragraphs 1 to 18, wherein both the cathode layer and the lithium ion source are patterned to form pixels and wherein the pixels of the ion source correspond to the pixels of the cathode layer.
20. A method of varying the optical properties of the first surface of the active layer of the device of any of paragraphs 1 to 19, the method comprising varying the electric potential that is applied between the cathode layer and the active layer.
21. The method of paragraph 20, wherein the electric potential is varied between 0 and 5 V.
22. The method any of paragraphs 20 or 21, wherein the device is a device of paragraph 16 and wherein the step of varying the electric potential that is applied between the cathode layer and the active layer typically comprises independently varying the electric potential that is applied between each pixel of the cathode layer and the active layer.
23. The method of any of paragraphs 20 to 22, wherein an electric current is applied to the cathode layer.
24. The method of paragraph 23, wherein the electric current is varied between 0 and 1 A/cm2.
25. A method of making a device of any of paragraphs 1 to 20, the method comprising the steps of: (i) contacting the second surface of the porous membrane with the lithium ion source (ii) diffusing liquid electrolyte comprising lithium ions into the porous membrane; and (iii) contacting the second surface of the active layer with the first surface of the porous membrane.
Embodiments of the invention are further described hereinafter with reference to the accompanying drawings, in which:
The term ‘emissivity’ refers to the ability of a surface of a material to emit energy as thermal radiation. Emissivity has a value between 0 and 1, and is quantitatively defined as the ratio of the thermal radiation from a material's surface to the radiation from an ideal black surface (i.e. a perfect emitter) at the same temperature and wavelength under the same conditions. The emissivity of a surface may be quantified by Fourier transform infrared spectroscopy (FTIR) measurements.
The term ‘optical properties’ refers to the emissivity of the active layer to radiation in the infrared, terahertz and/or ultraviolet range, or to the reflectivity of the active layer to radiation in the visible light range. The devices of the present invention modulate the absorption of visible light at the first surface of the active layer and modulate the emission of infra-red radiation from the first surface of the active layer by varying these optical properties. Typically, the devices of the invention comprise more than 50 layers of graphene. Graphene of this thickness does not allow the passage of visible light. The devices of the present invention accordingly do not transmit visible light.
The term ‘visible light’ typically refers to electromagnetic radiation having wavelengths in the range of 400 nm to 700 nm.
The term ‘infra-red radiation’ typically refers to electromagnetic radiation having wavelengths in the range of 0.7 μm to 50 μm. In certain embodiments of this invention, the term ‘infra-red radiation’ may refer to electromagnetic radiation having wavelengths in the range of 8 μm to 13 μm.
The term ‘terahertz’ typically refers to electromagnetic radiation having wavelengths in the range of 0.03 to 1 mm.
The term ‘liquid electrolyte’ refers to an electrically conducting solution comprising a substance dissolved in an organic or inorganic solvent, said solution being conductive under the conditions required to operate the devices of the invention. In certain embodiments of this invention, the solvent is a polar organic solvent. The substance may be a salt.
The term ‘substantially opaque’ typically refers to a material which prevents the transmission of at least 90% of visible light, e.g. at least 95%, or at least 99% of visible light.
Throughout the description and claims of this specification, the words “comprise” and “contain” and variations of them mean “including but not limited to”, and they are not intended to (and do not) exclude other moieties, additives, components, integers or steps. Throughout the description and claims of this specification, the singular encompasses the plural unless the context otherwise requires. In particular, where the indefinite article is used, the specification is to be understood as contemplating plurality as well as singularity, unless the context requires otherwise.
Features, integers, characteristics, compounds, chemical moieties or groups described in conjunction with a particular aspect, embodiment or example of the invention are to be understood to be applicable to any other aspect, embodiment or example described herein unless incompatible therewith. All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive. The invention is not restricted to the details of any foregoing embodiments. The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.
The reader's attention is directed to all papers and documents which are filed concurrently with or previous to this specification in connection with this application and which are open to public inspection with this specification, and the contents of all such papers and documents are incorporated herein by reference.
With this invention, the inventors demonstrate graphene-based electro-optical devices with optical tunability covering the entire electromagnetic spectrum from the visible to microwave. This non-volatile and reversible tunability is achieved by electro-intercalation of lithium into graphene layers, yielding a tuneable plasma frequency from 0.1 to 9 eV. This unique colour-changing capability, together with area-selective intercalation, lends itself to various applications of smart optical surfaces, including multispectral display devices and adaptive camouflage systems.
The device structure contains multilayer graphene as the anode electrode and Li:NMC (lithium nickel manganese cobalt oxide)-coated Al foil as the cathode (
The reflection spectrum of the device at different doping levels was measured to examine the multispectral response. By combining the reflection measurements from three different spectrometers (UV/VIS/NIR, FTIR, and time-domain terahertz spectrometer), the inventors obtained the reflectivity change from the ultraviolet (300 nm of wavelength) to microwave (3 mm of wavelength) as shown in
On the other hand, modulation in the visible wavelength only appears at higher doping levels. The sharp drop in the reflectance with increasing photon energy is an indicator of a free-carrier plasma resonance, ωp. The reflection minimum shifts from the far-infrared to ultraviolet for increasing doping. The inventors obtained the plasma frequency, shown in
where τ is the relaxation time of carriers and ϵ∞ is the background dielectric constant. For the same device structure,
The inventors have produced a proof of concept device comprising a display capable of showing images in the visible, infrared and terahertz wavelengths simultaneously.
The inventors have also produced a multispectral adaptive camouflage system comprising a device of the invention which is able to modify its visible and infrared appearance dynamically. The visible dynamic camouflage is achieved by patterning the cathode electrode. Specific parts of the device are activated to match its appearance to that of a background with black and yellow patterns (
These demonstrations highlight a comprehensive case of thermal camouflage where the background infrared emission dynamically changes as a result of the target moving into a different background or changing environmental factors, e.g., ambient temperature. While the backgrounds in these examples are kept relatively uniform, the inventors demonstrated that the approach used for the visible camouflage can be adapted for spatially varying thermal backgrounds. The time-trace of the infrared camouflage process reveals the high transition speed and quantifies how well the infrared emission from the device (rendered as the apparent temperature by the camera) adapts to the background (highlighted areas in
Tuneable plasmonics is another exciting application of this technology. Metallic surfaces could support surface plasmon polaritons (SPP) when the dielectric constant is negative. For a Drude metal, this condition is satisfied for optical frequencies less than the plasma frequency, ω<ωp. The large tunability of the plasma frequency of multilayer graphene enables a switchable multispectral platform for SPP.
The inventors have also developed an alternative device containing multilayer graphene as the anode electrode, an Al foil cathode and a eutectic AlCl3:EMIMCI (1-Ethyl-3-methylimidazolium chloride) liquid electrolyte in a ratio of 1.5:1 AlCl3:EMIMCI by weight. The emissivity of the graphene surface is controlled in a similar way to the lithium-based devices in that electro-intercalation of AlCl4− ions into the MLG, or charging, is achieved by applying a constant electric current towards the cathode (back electrode), thereby varying the electrical and optical properties of the MLG.
Multi-layer graphene (MLG) was synthesized by a chemical vapour deposition system (planarTECH CVD) on 25-μm-thick nickel foils (Alfa Aesar, 12722). First, nickel foil substrate was heated to the growth temperature of 1050° C. under 100 sccm H2, and 100 sccm Ar gases flow and annealed at 1050° C. for 20 minutes. Then, 35 sccm CH4 flow was used as carbon precursor for 15 minutes at atmospheric pressure with addition to 100 sccm H2, and 100 sccm Ar gases at 1050° C. After the growth, the sample was cooled down to the room temperature quickly under 100 sccm H2 and 100 sccm Ar flow.
20-μm-thick polyethylene was laminated on MLG on Ni foil at 160° C. Ni was etched in 1M FeCl3 solution in ˜8 hours and rinsed with deionised water.
In example 1, Li:Nickel Manganese Cobalt Oxide (NMC) coated Al foil was used as cathode electrode. 25-μm-thick porous polyethylene membrane was placed on top of the NMC layer as a separator. A frame of Cu foil was placed on the porous polyethylene to function as an electrode for MLG. MLG transferred on polyethylene was placed on top of the separator as MLG facing down and in contact with the Cu frame. Battery grade LiPF6 in EC/DEC 1:1 (Lithium hexafluorophosphate in ethylene carbonate and diethyl carbonate from Gelon Energy Co., Ltd.) applied to the separator (˜250 μl for 3×3 cm2 area). The device is placed in a polyethylene pouch and vacuum sealed. For the multispectral display device, NMC-coated Al foil was patterned with a plotter to electrically isolate them from each other. For the sheet resistance measurements, in addition to above procedure, 4 additional copper contacts were place on the corners of the MLG for the van der Pauw technique.
Visible and near-infrared (NIR) reflection measurements were performed with Cary 5000 UV-VIS-NIR spectrometer equipped with an integrating sphere. Infrared images and videos were recorded with a FLIR T660 thermal camera. Infrared reflection measurements were carried out using a Perkin Elmer Spectrum 100 FTIR spectrometer equipped with Mid-IR integrating sphere (PIKE Mid-IR IntegratIR) and a liquid nitrogen wide band cooled mercury-cadmium-telluride detector at a spectral resolution of 4 cm−1.
Emissivity values were calculated from the measured reflection spectra (ϵ=1−R). THz reflection measurements performed using time domain THz spectrometer (Toptica Teraflash) which uses two InGaAs photoconductive antennas as THz transmitter and receiver. THz pulse was guided using reflection head which contains 4 parabolic mirrors to focus the THz pulse onto a sample and focus the reflected THz pulse back to the receiver antenna. Raman measurements were taken via Renishaw Raman Spectrometer with 457 nm laser excitation, 2 accumulations with 5 s with 50× objective.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2007808.5 | May 2020 | GB | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/GB2021/051272 | 5/26/2021 | WO |
