The present invention relates to a multistage centrifugal compressor, and particularly relates to a multistage centrifugal compressor including a leading cascade and a trailing cascade as return vanes in return flow paths.
In response to recent growing demands for reducing environmental loads, a multistage centrifugal compressor is required to have higher efficiency and a wider operating range as compared with conventional techniques. Meanwhile, from the viewpoint of reducing the cost and saving a space in an operating area, there is a demand for downsizing the multistage centrifugal compressor. To achieve an improvement of the efficiency of the multistage centrifugal compressor, an increase in the operating range, and the downsizing, it is important to reduce the outer diameter of a static flow path. The static flow path in the multistage centrifugal compressor is a flow path disposed downstream of a discharge outlet of an impeller that rotates. The static flow path is constituted by a diffuser flow path and a return flow path. The return flow path is a flow path that removes a swirling component that has flowed through the diffuser flow path, and leads a flow without pre-swirl to an impeller in the next stage.
When the outer diameter of the static flow path is reduced, the flow path length of the return flow path constituting the static flow path is also reduced. Therefore, it is necessary to turn a flow within a shorter distance and remove pre-swirl of the flow. To efficiently turn the flow in the return flow path, vanes that are called return vanes are normally disposed at equal intervals in a circumstantial direction (see, for example, Patent Literature 1).
Patent Literature 1 describes a centrifugal turbo machine. To obtain the centrifugal turbo machine having return vanes having a shape capable of suppressing a reduction in efficiency at the time of downsizing, the centrifugal turbo machine has a configuration in which a flow flows from a diffuser into a return flow path through a turn section, return vanes in the return flow path are arranged in multiple circular cascade forms, and vane angles of return vanes (outer vanes disposed furthest upstream) at an inlet of the return flow path are different in an axis direction (height direction).
When the lengths of the return vanes in a radial direction are reduced in order to further downsize the centrifugal compressor, the amount of a flow required to turn between an inlet and an outlet of each return vane is relatively larger than the lengths of the vanes.
For the return vanes in the centrifugal turbo machine described in Patent Literature 1, it is necessary to increase the curvature of a camber line (line connecting points equidistant from upper and lower surfaces of each vane) on a cross section (vane shape) of each vane cut along a plane perpendicular to the axial direction of a main shaft (rotational shaft) for the downsizing of the centrifugal turbo machine, and there is a high possibility that flow separation may occur. In Patent Literature 1, since cascades of the return vanes are disposed in two stages, the flow separation can be avoided to some extent.
However, when it is considered to further downsize the centrifugal compressor, and only the shape of each vane is considered, a load acting on each vane is excessive. Therefore, even when vanes are arranged in two or three stages, a flow may separate from vane surfaces and there is a possibility that the efficiency may not be improved.
An object of the present invention is to provide a multistage centrifugal compressor capable of maintaining or improving efficiency while having a static flow path with a reduced outer diameter.
To solve the above-described problems, a multistage centrifugal compressor according to the present invention is configured as described in claims.
A specific example of the multistage centrifugal compressor according to the present invention includes a rotational shaft and a plurality of centrifugal impellers attached to the rotational shaft. In the specific example of the multistage centrifugal compressor according to the present invention, a plurality of centrifugal compressor stages are arranged in an axial direction of the rotational shaft, each of the centrifugal compressor stages includes one of the centrifugal impellers, a diffuser in which a fluid that has flowed out of the one centrifugal impeller flows in a centrifugal direction away from the rotational shaft, a return flow path that is disposed downstream of the diffuser and in which the fluid flows in a return direction toward the rotational shaft so that the fluid flows from the diffuser to a centrifugal impeller in a subsequent stage among the plurality of centrifugal impellers, and a turn section that changes the flow of the fluid, which has flowed through the diffuser, from the centrifugal direction to the axial direction of the rotational shaft, and further changes the flow of the fluid from the axial direction to the return direction, each of the return flow paths includes a plurality of return vanes disposed in a circular cascade form centered on a center line of the rotational shaft, each of the return vanes includes a plurality of vanes arranged as a leading vane and a trailing vane in a direction from an upstream side to a downstream side of the flow of the fluid in each of the return flow paths, the trailing vanes are offset toward a pressure surface side of the leading vanes in a circumferential direction and provided so as to guide the flow on the pressure surface side of the leading vanes toward negative pressure surfaces of the trailing vanes, and at least one of maximum camber positions of the leading vanes, circumferential angles γ formed by trailing edges of the leading vanes and leading edges of the trailing vanes in the circumferential direction centered on the center line of the rotational shaft, and circumferential angles θ formed by the leading edges of the trailing vanes and trailing edges of the trailing vanes in the circumferential direction centered on the center line of the rotational shaft is changed according to positions of the centrifugal compressor stages of the multistage centrifugal compressor.
According to the present invention, it is possible to obtain a multistage centrifugal compressor capable of maintaining or improving efficiency while having a static flow path with a reduced outer diameter.
Problems, configurations, and effects other than those described above will be clarified from the following description of embodiments.
First, an outline of a configuration according to an embodiment of the present invention is described before a detailed description of the embodiment of the present invention.
In a multistage centrifugal compressor that increases the pressure of various compressible gases, the pressure of a gas gradually increases as the gas flows from an upstream centrifugal compressor stage to a downstream centrifugal compressor stage. Therefore, as the gas flows from the upstream centrifugal compressor stage to the downstream centrifugal compressor stage, the density of the gas gradually increases due to the compressibility of the gas, but the volumetric flow rate of the gas gradually decreases. In the multistage centrifugal compressor, the volumetric flow rate of the gas that passes through each of stages varies in each of the stages, and thus the flow state of the gas in an internal flow path varies in each of the stages. According to the study of the present inventors and the like, in further downsizing of the multistage centrifugal compressor, to avoid flow separation in return vanes, it is necessary to consider not only a shape of a return vane in only one centrifugal compressor stage but also a shape based on a difference between flow states of the gas in the stages.
As a result of various studies by the present inventors and the like, the present inventors and the like found that, in a multistage centrifugal compressor having cascades (leading cascade and trailing cascade) in two stages as return vanes, at least one of (a) maximum camber positions of leading vanes, (b) ratios of maximum cambers to lengths of chord lines of the leading vanes, (c) angles (circumferential angles γ) formed by trailing edges of the leading vanes and leading edges of trailing vanes in a circumferential direction centered on a center line of a rotational shaft, and (d) angles (circumferential angles θ) formed by the leading edges of the trailing vanes and trailing edges of the trailing vanes in the circumferential direction centered on the center line of the rotational shaft was changed (optimized) based on a difference between volumetric flow rates in the stages according to the positions of the centrifugal compressor stages of the multistage centrifugal compressor (in other words, in each of the stages).
Hereinafter, a multistage centrifugal compressor according to an embodiment of the present invention is described with reference to the drawings. In the drawings, the same reference signs are used for the same constituent components.
First, an example of a configuration of the multistage centrifugal compressor to which the present invention is applied is described with reference to
As illustrated in
Although not particularly illustrated in the drawings, normally, each of the centrifugal impellers 1 includes a disk (hub) coupled to the rotational shaft 4, a side plate (shroud) disposed facing the hub, and a plurality of vanes located between the hub and the shroud and arranged at intervals in the circumferential direction (direction perpendicular to the sheet surface of
As each of the diffusers 5, a vaned diffuser with a plurality of vanes arranged at substantially equal intervals in the circumferential direction or a vaneless diffuser not having a vane is used. In
In addition, each of the return flow paths 6 includes return vanes 8 and turn sections 7a and 7b configured to change a flow of the fluid, which has flowed through the diffuser 5, from a centrifugal direction to an axial direction, and to further change the flow of the fluid from the axial direction to a return direction (see
As illustrated in
The return vanes 8 are a plurality of vanes arranged at substantially equal intervals in the circumferential direction around the rotational shaft 4. In addition, although not particularly illustrated in the drawings, radial bearings rotatably supporting the rotational shaft 4 are disposed at both edges of the rotational shaft 4 in the centrifugal compressor 100.
In addition, the centrifugal impellers (six impellers in
The centrifugal impellers 1, the diffusers 5, and the return flow paths 6 are housed in a casing 19 and a diaphragm 20. The casing 19 is supported by flanges 21a and 21b. In addition, a suction flow path 15 is disposed on the suction side of the casing 19, and a discharge flow path 16 is disposed on the discharge side of the casing 19.
As illustrated in
As described above, in the multistage centrifugal compressor 100 configured in the above-described manner, when the lengths of the return vanes 8 in the radial direction are reduced in order to further downsize the centrifugal compressor, the amount of the fluid required to turn between the outlets and the inlets of the return vanes 8 relatively increases with respect to the lengths of the return vanes 8 in the radial direction, and thus the flow separation may occur and there is a possibility that the efficiency may not be improved.
A multistage centrifugal compressor 100 according to the present embodiment solves this problem, and will be described in detail with reference to
In the multistage centrifugal compressor 100 according to the present embodiment illustrated in
A dashed-dotted line 8A6 illustrated in the drawing indicates a chord line that is a straight line connecting a leading edge 8A3 of the leading vane 8A to a trailing edge 8A2 of the leading vane 8A. A dotted line 8A4 illustrated in the drawing indicates a camber line (line connecting points equidistant from upper and lower surfaces of the vane) of the leading vane 8A. In addition, an arrow 8A7 illustrated in the drawing indicates a camber of the leading vane 8A that is a distance from a perpendicular line extending from any position on the chord line 8A6 and perpendicular to the chord line 8A6 to the camber line 8A4. In addition, an arrow 8A8 illustrated in the drawing indicates a maximum camber that is the maximum camber of the leading vane 8A. Hereinafter, the maximum camber is represented as a ratio to the length (chord line length L) of the chord line 8A6.
A distance from the leading edge 8A3 of the leading vane 8A to the maximum camber 8A8 on the chord line 8A6 is referred to as a maximum camber position Ic, max. The maximum camber position Ic, max is represented as a ratio (dimensionless chord line position) to the chord line length L. In this case, the leading edge 8A3 of the leading vane 8A corresponds to a position where the dimensionless chord line position is 0%, while the trailing edge 8A2 corresponds to a position where the dimensionless chord line position is 100%.
As illustrated in
In the present embodiment, an effect of setting the leading vanes 8A of the multistage centrifugal compressor 100 in the above-described manner is as follows.
The multistage centrifugal compressor 100 gradually increases the pressure of the fluid from the first stage to the last stage. Thus, the density of the fluid gradually increases from the first stage to the last stage due to the compressibility of the fluid compressed. Therefore, the volumetric flow rate of the fluid flowing in the multistage centrifugal compressor 100 is highest in the first stage and gradually becomes smaller toward the last stage.
The theoretical head Hth=U2×Cu2/g Equation (1)
Where U2 indicates a circumferential velocity of the impeller in each of the stages, Cu2 indicates a circumferential component of an absolute velocity of the fluid at an outlet of the impeller in each of the stages, and g is gravitational acceleration. In a case where the theoretical heads Hth in the stages are equivalent, U2 and Cu2 are equivalent in each of the stages. Therefore, the circumferential component Cu of the absolute velocity indicated in the velocity triangle in the vicinity of the inlet of the leading vane 8A is equivalent in each of the stages.
As described above, the volumetric flow rate of the fluid flowing in the multistage centrifugal compressor 100 is the highest in the first stage, and gradually becomes lower toward the last stage. The volumetric flow rate of the fluid flowing in the compressor and a meridional component Cm of the absolute velocity of the fluid flowing in the compressor basically have a proportional relationship. Therefore, the meridional component Cm of the absolute velocity indicated in the velocity triangle in the vicinity of the inlet of the leading vane 8A is the largest in the first stage of the multistage centrifugal compressor 100 and gradually becomes smaller toward the last stage.
Based on features of the above-described Cu and Cm in each of the stages, an absolute flow angle R of the fluid in the vicinity of the inlet of the leading vane 8A is the largest in the first stage of the multistage centrifugal compressor 100 as compared with the downstream stages, and gradually becomes smaller as the stage is located further downstream. On the other hand, as illustrated in
In the present embodiment, the magnitudes of turning angles of the fluid that the return vanes 8 need to obtain are different for each of the stages, and to support the magnitudes of the turning angles of the fluid, the leading vanes 8A of the return vanes 8 are configured such that the maximum camber positions Ic, max of the leading vanes 8A are located on the most trailing edge side in the first stage of the multistage centrifugal compressor 100 as compared with the other stages of the multistage centrifugal compressor 100, and gradually become closer to the leading edges 8A3 of the leading vanes 8A as the stage is located further downstream. In addition, the leading vanes 8A of the return vanes 8 are configured such that the maximum cambers 8A8 of the leading vanes 8A are the smallest in the first stage as compared with the other stages of the multistage centrifugal compressor 100, and gradually become larger as the stage is located further downstream. Each of the maximum camber positions Ic, max is an index indicating a dimensionless chord line position where a vane load in the leading vane 8A is the largest and indicating the amount of the fluid started to be turned from the leading edge 8A3 side. In addition, each of the maximum cambers 8A8 indicates the magnitude of the vane load in the leading vane 8A. Therefore, the closer the maximum camber position Ic, max is to 0% and the larger the maximum camber 8A8, the larger the turning angle of the fluid obtained in the leading vane 8A. Therefore, as in the present embodiment, since the maximum camber positions Ic, max of the leading vanes 8A and the maximum cambers 8A8 are set, the turning angle of the fluid obtained in the leading vanes 8A in the first stage of the multistage centrifugal compressor 100 can be the smallest, the turning angle of the fluid obtained in the leading vanes 8A can gradually become larger as the stage is located further downstream, and it is possible to obtain turning angles of the fluid that the return vanes 8 need to obtain. In this case, the turning angles of the fluid are different in the stages.
In addition, in this case, it is preferable that, in any of the stages, the maximum camber position Ic, max be on a second half part (on the trailing edge 8A2 side of a position corresponding to a dimensionless chord line position 50%) of the chord line 8A6. An effect of this configuration is as follows.
That is, as illustrated in
When the camber line 8A4 of the leading vane 8A is rapidly curved, the flow separation may easily occur in the vicinity of this curved portion on the negative pressure surface 8A5 of the leading vane 8A. However, in the present embodiment, the rapid curve of the camber line of the leading vane 8A is limited to the vicinity of the trailing edge 8A2, a region in which the flow separation occurs on the negative pressure surface 8A5 is limited to a region in the vicinity of the trailing edge 8A2. Therefore, while an increase in a loss of the pressure in the leading vane 8A is minimized, it is possible to efficiently suppress the flow separation on the negative pressure surface 8B1 of the trailing vane 8B.
In the above description, the leading vanes 8A of the return vanes 8 are configured such that the maximum camber positions Ic, max of the leading vanes 8A gradually become closer to the leading edge 8A3 side from the trailing edges 8A2 side toward the last stage from the first stage of the multistage centrifugal compressor 100 and such that the maximum cambers 8A8 of the leading vanes 8A gradually become larger toward the last stage from the first stage of the multistage centrifugal compressor 100. However, the Mach number of the fluid compressed by the multistage centrifugal compressor 100 may be low and an effect of the compressibility of the fluid can be almost ignored. In such a case, the maximum camber positions Ic, max of the leading vanes 8A in two or more adjacent stages among the stages of the multistage centrifugal compressor 100 may be the same. In addition, the maximum cambers 8A8 of the leading vanes 8A in two or more adjacent stages among the stages of the multistage centrifugal compressor 100 may be the same. In other words, when the first stage is compared with at least the last stage, the leading vanes 8A of the return vanes 8 may be configured such that the maximum camber positions Ic, max of the leading vanes 8A in the first stage are located on the most trailing edge 8A2 side and the maximum camber positions Ic, max of the leading vanes 8A in the last stage are located on the most leading edge 8A3 side and such that the maximum cambers 8A8 of the leading vanes 8A in the first stage are the smallest and the maximum cambers 8A8 of the leading vanes 8A in the last stage are the largest.
Subsequently, a positional relationship between the leading vane 8A and the trailing vane 8B of each return vane 8 in the circumferential direction in the multistage centrifugal compressor 100 is described with reference to
In the present embodiment, an effect of setting the magnitudes of the circumferential angles γ in the multistage centrifugal compressor 100 is as follows.
That is, to suppress the flow separation that occurs on the negative pressure surface 8B1 of each of the trailing vanes 8B, it is most effective to reduce the width of a flow path formed between the second half part of the pressure surface 8A1 of the leading vane 8A and the first half part of the negative pressure surface 8B1 of the trailing vane 8B as much as possible and direct the flow from the pressure surface 8A1 of the leading vane 8A toward the vicinity of the first half part of the vane in which a reduction in the flow velocity on the negative pressure surface 8B1 of the vane becomes largest and the flow separation easily occurs. On the other hand, when the width of the flow path formed between the second half part of the pressure surface 8A1 of the leading vane 8A and the negative pressure surface 8B1 of the trailing vane 8B is too narrow, it is necessary to use a small-diameter working tool to cut this portion, resulting in poor workability. Particularly, when the vane height (same as the width of the flow path of the return vane 8 in the meridional cross section) of this portion is large (the vane height is large in the first stage), it is necessary to use a tool with a small-diameter, a long tool length, and low rigidity in order to cut this portion. When the rigidity of the tool cannot be sufficiently secured, the tool deforms due to the insufficient rigidity when the tool is pressed against an object to be processed, and the object cannot be processed. Therefore, whether the width of the flow path formed between the second half part of the pressure surface 8A1 of the leading vane 8A and the first half part of the negative pressure surface 8B1 of the trailing vane 8B can be processed is determined according to the vane height in the vicinity of the second half part of the leading vane 8A and the first half part of the trailing vane 8B.
As described above, due to the compressibility of the fluid, the volumetric flow rate of the fluid flowing in the multistage centrifugal compressor 100 is the highest in the first stage and gradually decreases toward the last stage. The width of the flow path is adjusted according to the magnitude of the volumetric flow rate such that the flow velocity of the fluid flowing in the return vanes 8 is not too high. In a stage in which the volumetric flow rate is high, the leading vanes 8A and the trailing vanes 8B are configured such that the flow path has a large width, as compared with a stage in which the volumetric flow rate is low. Therefore, the leading vanes 8A and the trailing vanes 8B are configured such that the vane height in the vicinity of the second half part of each of the leading vanes 8A and the first half part of each of the trailing vanes 8B is the highest in the first stage and gradually becomes smaller toward the last stage. In this case, as in the present embodiment, when the circumferential angles γ are set such that γF>γM>γL, the width of the flow path formed between the second half part of the pressure surface 8A1 of each of the leading vanes 8A and the first half part of the negative pressure surface 8B1 of each of the trailing vanes 8B gradually becomes smaller toward the last stage from the first stage, and thus it is possible to set appropriate widths of the flow paths in consideration of both the suppression of the flow separation and the ensuring of the rigidity of the working tool.
Regarding the circumferential angles γ, when the Mach number of the fluid compressed by the multistage centrifugal compressor 100 is low and an effect of the compressibility of the fluid can be almost ignored, the circumferential angles γ in two or more adjacent stages among the stages of the multistage centrifugal compressor 100 may be set equal to each other. In other words, the leading vanes 8A and the trailing vanes 8B may be configured such that the circumferential angle γ in the first stage is the largest and the circumferential angle γ in the last stage is the smallest, when the first stage is compared with at least the last stage.
Lastly, shape features of the trailing vanes 8B constituting the return vanes 8 of the multistage centrifugal compressor 100 according to the present embodiment are described with reference to
In the present embodiment, an effect of setting the magnitudes of the circumferential angles θ in the multistage centrifugal compressor 100 is as follows.
As described above, to suppress the flow separation that occurs on the negative pressure surface 8B1 of the trailing vane 8B illustrated in
Regarding the circumferential angles θ, when the Mach number of the fluid compressed by the multistage centrifugal compressor 100 is low and an effect of the compressibility of the fluid can be almost ignored, the circumferential angles θ in two or more adjacent stages among the stages of the multistage centrifugal compressor 100 may be equal to each other. In other words, the trailing vanes 8B may be configured such that the circumferential angle θ in the first stage is the largest and the circumferential angle θ in the last stage is the smallest, when the first stage is compared with at least the last stage.
As described above, according to the multistage centrifugal compressor 100 according to the present embodiment, while the outer diameter of the static flow path is reduced, it is possible to maintain and improve the efficiency. Therefore, a reduction in the cost and the improvement of the operational efficiency can be expected. In addition, due to the reduction in the outer diameter, an exclusive area in the centrifugal compressor 100 can be reduced.
The present invention is not limited to the above-described embodiments and includes various modifications.
For example, the embodiments are described above in detail to clearly explain the present invention and are not necessarily limited to include all the configurations described above. In addition, a part of the configuration according to a certain embodiment can be replaced with a configuration described in another embodiment. In addition, a configuration described in a certain embodiment can be added to a configuration described in another embodiment. In addition, a configuration can be added to, removed from, or replaced with a part of the configuration described in each embodiment.
For example, regarding (a) the maximum camber positions of the leading vanes, (b) the ratios of the maximum cambers to the lengths of the chord lines of the leading vanes, (c) the angles (circumferential angles γ) formed by the trailing edges of the leading vanes and the leading edges of the trailing vanes in the circumferential direction centered on the center line of the rotational shaft, and (d) the angles (circumferential angles θ) formed by the leading edges of the trailing vanes and the trailing edges of the trailing vanes in the circumferential direction centered on the center line of the rotational shaft, it suffices for at least one of the above-described features of (a), (c), and (d) to be provided. Needless to say, when any two of the features of (a), (c), and (d) or all of the features of (a), (c), and (d) are provided, a greater effect can be obtained.
1 . . . Centrifugal impeller, 4 . . . Rotational shaft, 5 . . . Diffuser, . . . 6 . . . Return flow path, 7a, 7b . . . Turn section, 8 . . . Return vane, 8A . . . Leading vane of return vane, 8A1 . . . Pressure surface of leading vane of return vane, 8A2 . . . Trailing edge of leading vane of return vane, 8A3 . . . Leading edge of leading vane of return vane, 8A4 . . . Camber line of leading vane of return vane, 8A5 . . . Negative pressure surface of leading vane of return vane, 8A6 . . . Chord line of leading vane of return vane, 8A7 . . . Camber of leading vane of return vane, 8A8 . . . Maximum camber of leading vane of return vane, 8B . . . Trailing vane of return vane, 8B1 . . . Negative pressure surface of trailing vane of return vane, 8B2 . . . Leading edge of trailing vane of return vane, 8B3 . . . trailing edge of trailing vane of return vane, 8B4 . . . Pressure surface of trailing vane of return vane, 9 . . . Turn section inlet, 10 . . . Turn section outlet, 12 . . . Leading edge of return vane, 15 . . . Suction flow path, 16 . . . Discharge flow path, 19 . . . Casing, 20 . . . Diaphragm, 21a, 21b . . . Flange, 100 . . . Multistage centrifugal compressor, C . . . Absolute velocity, Cm . . . Meridional component of absolute velocity, Cu . . . Circumferential component of absolute velocity, Cu2 . . . Circumferential component of absolute velocity of fluid at outlet of impeller, Hth . . . Theoretical head, L . . . Chord line length, U2 . . . Circumferential velocity of impeller, g . . . Gravitational acceleration, Ic, max . . . Maximum camber position, β . . . Absolute flow angle, βrtv . . . Vane angle at trailing edge of trailing vane, θ . . . Angle formed by leading edge and trailing edge of trailing vane of return vane, θF . . . θ in first stage of multistage centrifugal compressor, θM . . . θ in intermediate stage between first stage and last stage of multistage centrifugal compressor, θL . . . θ in last stage of multistage centrifugal compressor, γ . . . Angle formed in circumferential direction by straight line connecting center line of rotational shaft to trailing edge of leading vane and straight line connecting center line of rotational shaft to leading edge of trailing vane, γF . . . γ in first stage of multistage centrifugal compressor, γM . . . γ in intermediate stage between first stage and last stage of multistage centrifugal compressor, γL . . . γ in last stage of multistage centrifugal compressor
Number | Date | Country | Kind |
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2021-028493 | Feb 2021 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/034635 | 9/21/2021 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2022/180902 | 9/1/2022 | WO | A |
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Number | Date | Country | |
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20240151239 A1 | May 2024 | US |